Tranformer Protection Guide
Tranformer Protection Guide
Application Guide
This Guide contains a summary of information for the protection of various types of electrical
equipment. Neither Basler Electric Company nor anyone acting on its behalf makes any warranty or
representation, express or implied, as to the accuracy or completeness of the information contained
herein, nor assumes any responsibility or liability for the use or consequences of use of any of this
information.
Revised 8/03
Transformer Protection
Application Guide
This guide focuses primarily on electrically
actuated relays for the more prevalent applications. Principles are emphasized. The references provide a source for additional information. Reference 1 includes extensive references
and bibliographies. References 2 & 3 contain a
chapter on transformer protection.
This guide was prepared to assist in the selection of relays to protect power transformers. The
purpose of each relay is described and related
to one or more power system examples.
1. Failure Statistics
The engineer must balance the expense of
applying a particular relay against the consequences of relying on other protection or sacrificing the transformer. Allowing a protracted fault
would increase the damage to the transformer
and the possibility of tank rupture with a consequent oil fire. An increase in damage would not
necessarily have significant economic impact,
depending upon whether the initial damage can
be repaired on site. For example, a tap changer
flashover can ordinarily be repaired in the field,
but if this fault is allowed to evolve into a winding
fault, the economic impact can be substantial.
Transformers used in a unit-connected generator unit are particularly critical, since the unavailability of the transformer can create large
generation-replacement costs. Similar economic
impacts may also exist at industrial sites. This
explains why the MVA rating of the transformer
may not be the pivotal aspect in choosing the
appropriate protection.
Description
Legend
Thermal
CS Circuit Switcher
Instantaneous & Time
Rg Grounding Resistor
Overcurrent
Time Overcurrent
Transformer
Ground Time Overcurrent
Bushing
Neutral Time Overcurrent
N.C. Normally Closed
Ground Time Overcurrent OP Operating Coil
Sudden Pressure
Pol Polarizing Coil
Directional Overcurrent
Directional Ground Overcurrent
Lockout Auxiliary
Phase Differential, 3 Phase
Ground Differential
1955 - 1965
Description
Winding failures
Number
1975-1982
Typical Settings &
Remarks
% of
Total
Number
% of
Total
134
51
615
51
Tap changer
failures
49
19
231
19
Bushing failures
41
15
114
Terminal board
failures
19
71
Core failures
24
Miscellaneous
failures
12
72
13
262
100
1217
100
4. Differential Relaying
Differential relays sense the unbalance in the
flow of currents in various apparatus or busses.
In the absence of a fault in the protected zone,
this unbalance tends to be small because the
FIGURE 2.
FIGURE 3.
FIGURE 4.
FIGURE 5.
FIGURE 7.
FIGURE 6.
FIGURE 8.
Note in Fig. 7 that the delta CTs are on the wyegrounded side of the transformer. The phase
shift can be accommodated with the delta CTs
on either side. However, it is essential to put the
FIGURE 9.
FIGURE 11.
FIGURE 10.
FIGURE 13.
FIGURE 12.
4.5 Overexcitation
FIGURE 14.
However, this dead spot disappears on subsequent cycles because of CT saturation (Reference 5). In extreme cases the CT can saturate
during the first cycle, eliminating the dead spot.
The decay rate of successive primary-current
peaks depends upon the amount of resistance in
the source and the non-linear inductance of the
transformer. In Fig. 14, the negative peaks are
reduced further by CT saturation. The primary
current peaks will not decay as fast as indicated
by the CT output of Fig. 14.
4.4.2 Recovery Inrush
A recovery inrush occurs at the clearing of an
external fault as a result of the sudden increase
in voltage from the depressed level during the
fault. This voltage transient causes a flux
transient, with accompanying abnormally high
exciting current. The current level will be less
than that of an energizing case.
4.4.3 Sympathetic Inrush
Current Ip in Fig. 15 shows sympathetic inrush
current in transformer T1, resulting from the
energization of an adjacent transformer T2. The
decaying dc component of current Ie flowing in
T2 develops a drop in the source resistance Rs,
producing pulses of inrush current Ip on the
alternate half cycles. Note the delayed buildup of
Ip. The severity of the sympathetic inrush is a
function of the level of dc voltage drop across
the source resistance. A common set of differential relays should not be used to protect both T1
and T2 transformers in Fig. 15 if they can be
switched separately. The sum of the two transformer currents, Is, may not contain sufficient
harmonics to restrain the relays once transformer T1 saturates severely.
FIGURE 15.
FIGURE 17.
FIGURE 18.
10
A)
B)
FIGURE 20.
FIGURE 19.
11
FIGURE 21.
FIGURE 22.
FIGURE 23.
13
5. Turn-to-Turn Faults
Phase differential relays may not detect a turnto-turn fault and ground differential relays do not
respond to such faults. A neutral overcurrent
relay will see fault current if an external ground
source exists. However, for an impedance
grounded system most of the fault current
probably will be contributed by the delta-side
source. A single turn fault may produce a total
less than rated current (Reference 6). Accordingly, a sudden pressure relay (SPR) should be
applied to complement the differential protection.
The SPR will detect any abnormality that generates a sudden increase in pressure due to gas
generation (e.g. arcing due to a loose connection).
6. Sudden-Pressure Relays (63)
A)
B)
FIGURE 24.
bellows 5 closing microswitch contact 7. Equalizer port 8, much smaller than the main port 4,
prevents bellows movement for slow changes in
gas pressure due to ambient temperature
changes and load cycling.
Fig. 24(b) shows use of the break contact of the
microswitch (63) in conjunction with auxiliary
relay 63X. This circuit prevents tripping for a
flashover of the make contact of 63.
A design similar to that of Fig. 24(a) is mounted
within the oil either in gas-cushioned or in
conservator-type transformers.
The SPR will respond only to arcs within the oil.
While more sensitive than a differential relay, the
SPR is not as fast as the electrical relay, so both
relays should be applied.
Because these relays have experienced a
substantial number of undesired operations,
many users connect them only to alarm. Their
reliabililty has improved by installing them on
stiffer sections of the tank and by blocking
tripping for high current faults. During highcurrent external faults, winding movement
generates an oil pressure wave which has a
tendency to cause relay operation. In fact, there
have been cases where a relay operation has
been a precursor to transformer failure due to
excessive winding movement.
Conservator-type power transformers do not
have a gas cushion within the main tank. Instead, the cushion resides in a separate auxiliary tank. A gas accumulator relay (Bucholz)
can be installed in the pipe connecting the main
and auxiliary tank to detect the generation of
gas. This relay has two elements, an accumulator alarm and a trip function. The accumulator,
which stores a portion of the gas, provides an
alarm for slowly developing conditions. A baffle
in the pipe actuates the trip element for relatively
fast gas flow to the auxiliary tank.
8. Overcurrent Relays
Fig. 1 shows a number of overcurrent relays:
50/51, 51, 51N-1, 51N-2, 51N-3, 67 and 67N.
With the possible exception of the 51 and 51N-3
relays, the overcurrent relays serve as back-up
functions.
8.1 50/51 Relay
The 50/51 phase relay time element in Fig. 1
(Page 2) must be set to carry the maximum
expected load current. Since a transformer is
capable of carrying considerable overload for a
short period, a high pickup is normally called for
(e.g. twice the forced-cooled rating). The time
unit should coordinate with the 51 partialdifferential relay; otherwise, both transformers
would be tripped for a fault downstream from the
51 relay. In the absence of a low-side transformer or bus-tie overcurrent relay the high-side
relay should be coordinated with the feeder or
line protection. The use of partial-differential
relays introduces an added coordination step.
An alternative is to utilize bus-differential protection, although a failure of this type of protection
will result in the loss of all feeders to the station.
This is a low-probability scenario, particularly
with metalclad switchgear.
8.2 51 Relay
The partial differential relay 51 in Fig. 1 measures the sum of the transformer and bus-tie
breaker currents. Such a connection is appropriate with a normally-closed bus-tie breaker, to
avoid unwanted transformer breaker tripping for
an adjacent bus fault. This relay serves as
primary bus protection or backs up the bus
differential protection. It also backs up for line or
feeder faults. This relay must be set to coordinate with the feeder or line protection. It trips the
transformer and bus-tie breakers.
If the transformer and bus-tie breakers are
interlocked to prevent both from being closed, a
single set of overcurrent relays on the bus-tie
breaker will suffice, rather than a set of partial
differential relays on both busses.
15
Recently developed fiber-optic sensors, incorporated in the transformer winding, provide a direct
method of measuring the hot-spot temperature.
About four of these sensors would provide good
coverage.
8.6 67 Relay
The 67 relay operates for power flow from the
transformer low side toward the high side. Such
flow could occur with the 115 kV tie breaker
open, either for a 115 kV fault or under load
conditions. Reversed flow can also occur with
the 115 kV tie breaker closed, with local generation. This relay will respond to high-side ground
faults, because of the phase current flow (positive- and negative-sequence). This is valid only
as long as a remote high-side ground source
remains connected. 50/51 is the only other relay
in Fig. 1 responsive to a high-side ground fault
beyond the transformer high-side bushings.
Because normal load flow is toward the low side,
67 can be set more sensitively than 50/51 and
may also be faster. Relays associated with the
115kV breaker "A" will trip the high side circuit
switcher. However, if the circuit switcher fails to
open, the 67 relay tripping the circuit switches
and the 13.8kV breaker "B" functions as backup
to de-energize the circuit.
8.7 67N Relay
The 67N relay serves as fast back-up protection
for the 87N relay. Unless 87N is not applied,
References
1. ANSI/IEEE C37.91-1985, IEEE Guide for
Protective Relay Applications to Power
Transformers
2. Lewis Blackburn, Protective Relaying:
Principles and Applications, Marcel Dekker,
Inc. 1987
3. S. Horowitz and A. Phadke, Power System
Relaying, John Wiley & Sons, Inc., 1992
4. W. K. Sonnemann, C.L. Wagner and G.D.
Rockefeller, Magnetizing Inrush Phenomena in Transformer Banks, AIEE Transactions, Vol. 77, pt. III, pp 884-892, Oct. 1958
5. IEEE Committee Report, Transient Response of Current Transformers, IEEE
Special Publication, 76CH1130-4PWR
6. Klingshorn, H.R. Moore, E.C. Wentz,
Detection of Faults in Power Transformers, AIEE Transactions, Vol. 76, pt. III,
Apr. 1957, pp 87-98
7. ANSI/IEEE C37.95-1989 IEEE Guide for
Protective Relaying of Utility-Consumer
Interconnections
8. On-Line Transformer Monitoring, Electrical
World, Oct. 1995, pp. 19-26.
FIGURE 25.
17
Figure
No.
Inverse:2.05 V/Hz
(107%), TD=2, Reset:
2s/% FS; Alarm: 2.26
V/Hz(118%)
--
24
BE1-24
1-3.99 V/Hz
Overexcitation
49
Thermal
50/5
BE1-50/51B
1 phase
overcurrent
0.5-15.9A., 1 ph.
1-99A inst.
50/51B-1XX
51
BE1-50/51B
partial
differential
0.5-15.9A, 1 ph.
50/51B-1XX
51N-1
BE1-50/51B
ground
overcurrent
0.1-3.18A, 1 ph.
50/51B-1XX
51N-2
BE1-50/51B
Neutral
overcurrent
0.1-3.18A, 1 ph.
50/51B-1XX
51N-3
BE1-50/51B
0.1-3.18A, 1 ph.
Ground partial
differential
50/51B-1XX
63
ACXF1XX0SXX
Sudden pressure or
Bucholz Gas Accum.
1,23
67
BE1-67 Phase
Directional
overcurrent
0.5-12A; inst.
1-40 times; 3 ph.
B1XZ2XX3C6X
67N
BE1-67N
Directional
overcurrent
0.25-6A; directional
instant, 2-100A
A1XZ2XX3CXX
86-1/
86-2
Lockout Aux.
87N-1
BE1-50/51M
0.1-3.18A TOC
0.2-19.8A inst.
BE1-50/51M-2
20
87N-2
BE-67N
Ground
differential
0.25-6A TOC;
2-100A dir. inst.
A1XZ2XX3CXX
1,22
87T
BE-87T
Transformer
differential
2-8.9A, 3 phase
E1EA1XX1XXX
1,17,2
Appendix I:
Time to Ct Saturation
For the application in Fig. 1, assume a high-side,
wye-connected, multiratio 600/5 CT on the 300/5
tap and an ANSI accuracy class of C200. The
unrestrained element pickup is 22A on the
secondary of the 300/5 CTs. The maximum time
constant of the fault current is 0.02s. Two way
lead burden (for ground fault) and CT winding
resistance is 0.4 ohms. Assume an internal fault
producing 33A, which is 150% of pickup.
Ks = (ct knee pt. voltage)/(burden voltage) =
(0.6*Effective Accuracy Class)/(22*1.5*0.4) =
(0.6*200*300/600)/13.2 = 60/13.2 = 4.5
FIGURE I-1.
From Fig. I-1 (Reference 5), the time to saturation is 13ms (3/4 cycle). This applies for a fully
offset current of 33A rms symmetrical and
assumes the CT saturates at the knee point, a
somewhat conservative assumption.
This result indicates marginally acceptable CT
performance. Fig. I-2 shows CT waveform
similar to that expected for the above example,
although the dc time constant is much longer in
Fig. I-2 than the assumed 0.02s. Note that the
CT delivers considerable energy even after
onset of severe saturation, including the negative excursions. At higher levels of current the
CT will saturate sooner; however, the negative
excursions, during which interval the CT recovers from saturation, produce increased energy.
Fast response depends upon the relays reaction to this distorted waveform.
Use of a higher CT ratio will improve ct performance, but the reduced current levels will result
in desensitizing the unrestrained element unless
the relay taps are lowered in proportion to the
drop in secondary current level.
19
Appendix II:
Harmonics During Ct
Saturation
CTs experience both ac and dc saturation.
Ac saturation results under symmetrical current
conditions. Dc saturation occurs when the
current contains a dc component, during a
fault, magnetizing inrush, motor starting or
generator synchronizing. CTs that produce
negligible distortion under symmetrical conditions can become severely distorted when a dc
component exists (Reference 5). While faults
generally produce the most current, other
conditions such as a motor starting produce
much slower dc decay than occurs for a fault. A
smaller dc current that persists longer can also
produce dc saturation. For these external
disturbances, unequal times to saturation in
various CTs results in false operating current.
Either the harmonic-restraint or the percentage
differential restraint (fundamental frequency
characteristic) prevents unwanted tripping for
this condition.
Under symmetrical current conditions, CT
distortion generates odd harmonics, but no even
harmonics. A CT experiencing dc saturation
during an assymetrical fault develops both even
and odd harmonics. Relays that restrain on odd
harmonics may fail to operate if the harmonic
content exceeds the relays threshold for restraint. Relays that restrain on just even harmonics may be temporarily restrained until the CTs
recover from the effects of the dc transient.
High-set unrestrained elements (instantaneous)
supplement the restrained elements, so that high
current faults, where CT saturtion can be
severe, can be cleared independent of any
harmonic restraint. These elements must be set
above the maximum inrush level and above the
maximum false operating current produced by
dissimilar ct performance during external faults.
For satisfactory protection, harmonic generation
by the cts should not exceed the restraint level
for a current below the unrestrained element
pickup. Poor CT quality can materially detract
from the reliability of the differential relay. A
good objective is Ks=8 or higher for a current at
Revised 8/03
If you have any questions or need
additional information, please contact
Basler Electric Company.
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