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Ast daa Alexandria University sh da Faculty of Engineering _ keatpt das Naval Architecture and had Glas al Lag pa Marine Engineering Department “Material Technology (MR 242) (R242) apd sss Second year Aaa June 2015 V8 seh Time allowed: 3 hours lela Ff Gast! Answer the following questions: [Full Mark = 70] Question (1):- [12 Marks} a-In your own words describe the three strengthening mechanisms. Be sure to explain how dislocations are involved in each of the strengthening techniques. b- Explain briefly and sketch the different stages in the cup-and-cone fracture, Question (2):- [8 Marks] Consider 1.5 kg of a 99.7 wt% Fe-0.3 wt% C alloy that is cooled to a temperature just below the eutectoid, a- How many kilograms of proeutectoid ferrite form? b- How many kilograms of eutectoid ferrite form? ‘c- How many kilograms of cementite form? Question (3):~ [8 Marks a- Explain why small-angle grain boundaries are not as effective in interfering with the slip process as are high-angle grain boundaries b- Explain the mechanism of solid-solution strengthening. Give examples and make the necessary sketches, Question (4):- [14 Marks a~ Compare between ductile and brittle fractures illustrating the main features of each of them. b- Discuss the three steps characterizing fatigue failure process. Compare between the behavior of S-N curve of most ferrous and nonferrous alloys. c- Explain how a typical creep test is performed. Sketch the resulting creep curve and state the main features of the different regions of it nt (5):- [14 Mark a= Describe briefly the phenomenon of coring and why it occurs. Cite one undesirable consequence of coring b+ For the iron-iron carbide (Fe-FeC) phase diagram, indicate the carbon concentration and the temperature corresponding to:- © The maximum solubility of carbon in each of -ferrite, 8-ferrite and y-austenite. «Three different polymorphic transformations (Show the corresponding reactions and crystal structure. ‘+ Eutectic reaction and Eutectoid reaction (Show the corresponding reactions and phases! concentration) c= For a 99,65 wi% Fe-0.35 wt? the following ues C alloy at a temperature just below the eutectoid, determine Dr. Ahmed Zayed Prof. Dr. Mohammed Shama Prof Dr. Yehia Abdeinasser‘The fractions of the total ferrite and cementite phases ‘© The fractions of the proeutectoid ferrite and pearlite «The fraction of cutectoid ferrite * Schematically sketch and label the resulting microstructure. Question (6):- [14 Marks] a Describe the mechanism of galvanic corrosion, erevice corrosion, intergranular corrosion and etosion-corrosion, What are the measures that may be taken to reduce their effets? b+ What is the hydrogen embrittlement? State four situations wherein hydrogen embrittlement occurs. State four techniques commonly used to reduce the likelihood of hydn embrittlement. What are the inhibitors? What are the possible mechanisms that account for their effectiveness? gen Composition (at% C) 10 15 2500) 1200 1, Rusterite = 1000) 2 g a E ye Fee e 200 1500 a O78 0.022 a a, Ferite a Fee cementite (Fe30! Lo00 409) - Lt ° Y 3 4 5 6 620 Fe} Composition (te C3 Dr. Hhnvd Zaved Prof Dr. Mohammed Shama Prof Dr. Yehia AbdetnasserAlexandria University RyS91 dale Faculty of Engineering Naval Architecture & Marine Eng. De casas Z CAN iy pelt el ab Mechanics of Machines 4 FIER Second Year Second term exam 2014-2015 ated ‘Time allowed:3 Hire 2014-2015 338! Lad ad! vine! oe 3 sos Given the Following: +o, Maximum and minimum Principal stresses are: 7, + We. “,) +40, Maximum shear stress: ,,, = Maximum shear stress theory: Tyax =, /F Se Solve the Following Question 1 1. Define: natural frequency, damped vibration, forced vibration 2. What are the different factors that affect the value of the factor of safety juestion II A crane runway bracket is shown below. Determine the tensile and compressive stresses produced in the section X-X when the magnitude of the wheel load is 15 KN. — a Po 4 bolissias All ditnensions in mm 12 Prof Dr Mosaad Mosleh Dr Maged Abdel Naby Dr Amany Hassan.‘Question IIT A hollow shaft of 0.5 m outside diameter and 0.3 m inside diameter is used to drive a propeller of a marine vessel. The shaft is mounted on bearings 6 meters apart and it transmits 5600 kW at 150 r.p.m, The maximum axial propeller thrust is 500 KN and the shaft weighs 70 kN. Determine the maximum shear stress developed in the shaft Question IV For the shafi assembly shown below, Determine the suitable diameter for a solid shaft, allowing working stress of 63 MPa in tension and 42 Mpa in shear for the material of shaft, and given that: T1= 2.25 KN T2= 1.058 KN T3= 3.376 KN T4= 1.588 KN Question V For the Socket and Spigot Cotter joint shown below, show briefly how the different dimensions can be calculated. ‘Clearunce ad Qto3 mm) Socket collar as. oma GOOD LUCK 22 Prof Dr Mosaad Mosleh Dr Maged Abdel Naby Dr Amany HassanAlexandria University Hypa a Faculty of Engineering aig 4S Naval Architecture & Marine Giada al od 2015 20114 Engineering Dept 1 June, 2085 Ship Structural Analysis 2 Second Year Time allowed: 3 Hrs. ‘The general cargo ship of length 132.5 m, breadth 18.42 m and 11.75 m depth has a transverse section as shown below, the length between pillars is 6.42 m and the height of the tween deck is 8,75 m, sep iil [e pert ee B ic exeuisacannent || scenarios (ny Pia Soe tame (1). yes 205 ip fee cargo barons Beam tnd" 18.32m Sige ame (2) Gepihme, 44 Stee [G8 gider Batt plating Keciplate Dr. Ahmed Elhewy and Exam committeedapat alg Ren as il S he iy ail pk OLS seb gl gal ch Deal igs 8) Alexandria Unive Faculty of Engineering Naval Architecture & Marine Eng, Dept End of Term Exam, June 2015 MR232: Fluid Mechanics (I) Menas Second year gun ats Time allowed: 3 Hrs. Hele 3: Answer all the Following Qu Question (20 points) Engine oil (72 between two very iarge, stationary, parallel flat plates separated by a thin gap height A = 2.5 mm. vy ‘The pate dimersions are £13 m end width 7. SF ‘The outlet abs. pressure Ts atmospheric. and the Z inlet gauge pressure is 101KPa. The flow is steady. laminar, fully developed and in the x-direction only. Starting with the reduced NSE. calculate a) The average velocity of the flow rate of vi. bb) The shear stress on the upper plate, 6) Sketeh the velocity pmfile, (Total = 90 points) 10" N.siin’) is forced Question (11) 30 points) The manufacturer's characteristic curves of a centrifugal pump, at 1800 rpm, are given by the following equations H 30-1530" 9 7 NSH y ¢ ite =~ 18580" 9? +2098 O-3.7 ‘This pump is used lo draw water from a supply reservoir to a higher level tank, with the system curve giver: by the equation: hy= 7 + 19608Q", where, in all equations, (Q) is in (i's) and beads are in (in). Assume water at 40°C (P, « 7.376"10" Nims’, 7 9,731*10" Nim’), Atmospheric pressure Pus. 191 kPa. The pump’s isiare placed midway betvveen the free surface levels of the supply reservoir and the higher fevel tank, ‘The losses in the suction side of the pump are 15% of the total Hosses in the system, Without . check for cavitation in this sysiem if the pump With the characteristics given above is used in: 4) Single pump operation. b) ‘Three identical pumps in series ©) Three identical pumps in paraliel Also, without plotting, find the power supplied lo the pump’, for each of the 3 specified cases. Question (111) (10 points) A centrifugal purip operating et 1200 rpm and having an impeller diameter of | m is to be constructed. Jt will supply a head rise of 200 m at & water (= 3000 kgm’) flow rate of 4.1 ns'’s when operating at the BEP of 77: 80%, To study the characteristics of this pump. 9 1/5 scale, geometrically similar model, operated at 600 1pm. is to he rested ins the lab. G. Prof. Youssry Welaya, Prof. Aimed H, El-ttvs 12 M.HamedDetermine the required model discherye, head rise and shaft power when tested at the homologous opersting point Question (LV) (30 points) With the valve closed, water (y= 1410" ms) flows from tank 4 to tank as shown, When the valve is open, the total Now rate from tank Ais 13 times ity value when the vabe is closed. Determine the flow rte ini each of tanks B and C when the valve is open. be loss coelficient of the valve is K= 2. Ky all otker minor losses. Take the surfice roughness of all pipes co be e= 210" m. Use the “equivaient pine length technique” in your answer In any iterations, approximate the value of tie drietion factor () to the 3” decimal place. Useful Formulae S000 Ras to", lo
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