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Leistritz Multiphase Pumping System

The document summarizes Leistritz's multiphase production systems which use twin screw pumps to transport oil, gas, and water mixtures without separating the phases. It provides examples of installations including pumps transporting up to 465,000 barrels per day of fluids with 97% gas volume fraction. The pumps are designed for maintenance friendliness with hydraulic bearing removal, cartridge seals, and separate liners. Performance test data is given for several pump models and installations in offshore oil rigs and onshore production sites around the world.

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503 views

Leistritz Multiphase Pumping System

The document summarizes Leistritz's multiphase production systems which use twin screw pumps to transport oil, gas, and water mixtures without separating the phases. It provides examples of installations including pumps transporting up to 465,000 barrels per day of fluids with 97% gas volume fraction. The pumps are designed for maintenance friendliness with hydraulic bearing removal, cartridge seals, and separate liners. Performance test data is given for several pump models and installations in offshore oil rigs and onshore production sites around the world.

Uploaded by

psycopaul
Copyright
© © All Rights Reserved
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Multiphase Production Systems

More than a PumpMore than a CompressorMore Production

www.leistritzcorp.com

Multiphase Production Systems

What is multiphase pumping?


Conventional Separation

Multiphase

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Multiphase Production Systems

Twin Screw Pumps

Total Flow Rate up to


Differential Pressure up to

500,000 bpd
1500 psi

Integral rotors
Large rotor root diameter
Proven Double Mechanical Seal Options
Mechanical seals located in suction
chamber
Short bearing span
World leader in large HP Twin Screw Pump
installations

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Pump Design

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Multiphase Production Systems

Pumping Liquid

Compressing Gas

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Multiphase Production Systems

Slug Flow

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Multiphase Production Systems

Liners and Casings

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Multiphase Production Systems

Liners and Casings

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Rotors

Features:
Machined from single
piece of steel
Large root diameter
Short bearing span
High critical speed (first
critical speed > 10,000
rpm)

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Multiphase Production Systems

Typical Mechanical Seals (located in pump suction chamber)

Single Seal

Pusher Type
Single or Multiple Spring

Single Seal with


Throat Bushing

Same as Single Seal


with Throat Bushing &
API Plan 32 Flush

Double Seal

Double Seal with


Pressurized Seal Oil
System, API 54 or 53
Single or Multiple Spring
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Multiphase Production Systems

Proven Pump Design

Maintenance Friendly
Hydraulic bearing removal
Cartridge seal
Separate liner

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Multiphase Production Systems

Performance Test Every Pump

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Multiphase Production Systems

YPFB Chacao Campo Bulo Bulo Operating Conditions

Leistritz Multiphase Pump Model: L4MG 280/100 AHOKRO-G


Oil Flow:
Water Flow:
Gas Flow:
Total Flow:

1,000 bpd
100 bpd
15,000,000 scfpd
117,076 bpde (at inlet conditions)

Inlet Pressure:
Diff. Pressure:
Discharge Pressure:

350 psi
400 psi
750 psi

GVF:
Power:

99.1 %
879 bhp

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Multiphase Production Systems

Century Exploration, Ship Shoal 150, Gulf Of Mexico

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Multiphase Production Systems

Century Exploration, Ship Shoal 150, Gulf Of Mexico

Performance

Century

YPF

Pump Model:

L4MK 280/125

L4MG 280/100

Flow:
Diff. Press.:
GVF:
Power:
Speed:

132,412 bpde
190 psig
97%
250 bhp
1750 rpm

117,076 bpde
400 psig
99.1 %
879 bhp
1750 rpm

Commissioned:

2006

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Multiphase Production Systems

Aera, DeHy 27, Bakersfield, California

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Multiphase Production Systems

Aera Energy, DeHy 27, Bakersfield, California

Performance

Aera

YPF

Pump Model:

L4MK 280/145

L4MG 280/100

Flow:
Diff. Press.:
GVF:
Power:
Speed:

129,193 bpde
190 psig
35%
555 bhp
1600 rpm

117,076 bpde
400 psig
99.1 %
879 bhp
1750 rpm

Commissioned:

2004

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Multiphase Production Systems

Chevron USA, Main Pass 59A, Gulf of Mexico

Performance
Flow:
Diff. Press.:
GVF:
Power:
Installed:

152,000 bpde
640 psi
97%
1707 bhp
2007
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Multiphase Production Systems

Chevron USA, Main Pass 59A, Gulf of Mexico

Performance

Chevron

YPF

Pump Model:

L4HK 365/145

L4MG 280/100

Flow:
Diff. Press.:
GVF:
Power:
Speed:

152,000 bpde
640psig
97%
1150 bhp
1707 rpm

117,076 bpde
400 psig
99.1 %
879 bhp
1750 rpm

Commissioned:

2007

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Multiphase Production Systems

PEMEX KMZ, 16 x L4HG 410 Multiphase Production Systems

Performance (max.)
Flow:
Diff. Press.:
GVF:
Power:
Commission:

465,000 bpde
174 psi
97%
2500 bhp
2012

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Multiphase Production Systems

PEMEX Ku-Maloob-Zaap , Gulf of Mexico

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Multiphase Production Systems

ExxonMobil, Chad , 15 x L4HG 330 Pumps (8 Units in Emulsion Service)

Performance
Flow:
Diff. Press.:
GVF:
Power:
Installed:

60,000 167,000 bpde


106 815 psi
2 76%
215 960 bhp
2003
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Multiphase Production Systems

Crescent Point Battery Shaunavon, Bakken Play


Purpose:

Lower Wellhead Pressure & Increase Production

No. of Wells: 35-40


MPS Size:

L4MK 144/72
Single seals and throat bushings (API Plan 32)

Performance
Flow:
Inlet Press.:
Disch. Press.:
GVF:
Speed:
Commissioned:
Production Increase:

37,240 bpde
10 psig
125 psig
80%
3180-3600 rpm
2011
300 bpd

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Multiphase Production Systems

Crescent Point Battery Weyburn, Bakken Play


Purpose:

Lower Wellhead Pressure & Inc. Production, 80% Bakken (light) & 20% Frobisher (Heavy)

No. of Wells: 33-36


MPS Size:

L4MK 82/40
Single seals and throat bushings (API Plan 32)

Performance
Flow:
Inlet Press.:
Disch. Press.:
GVF:
Speed:
Commissioned:
Production Increase:

45,000 bpde
160 psig
310 psig
80%
2880-3600 rpm
2012
400 bpd

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Multiphase Production Systems

Shell Canada, Peace River Cyclical Steam Production


MPS Size:

4 x L4MK 240/112
Single seals

Performance
Flow:
Diff. Press.:
GVF:
Speed:
Commissioned:

79,000 bpde
300 psig
95%
1750 rpm
2005

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Multiphase Production Systems

Crescent Point Battery Weyburn, Bakken Play


Purpose:

Casing Gas, MPS connected to liquid line on Pump Jack

No. of Wells: 2
MPS Size:

L4MK 82/40
Single seals and throat bushings

Performance
Flow:
Inlet Press.:
Disch. Press.:
GVF:
Speed:
Commissioned:

7,000 bpde
80 psig
160 psig
100%
3600 rpm
2013

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PEMEX Rebombeo Gas Turbine Driven L4HG 365 Pumps

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PEMEX Rebombeo Gas Turbine Driven L4HG 365 Pumps

Commissioned
March 2013

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Multiphase Production Systems

Petrobras, Marlim 175, SBMS-500 Subsea Pumping System

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Multiphase Production Systems

Questions?

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