FM Project
FM Project
It is cash management that can provide solution to this dilemma.Cash management may be
regarded as an art that assists in establishing equilibrium between liquidity and profitability to
ensure undisturbed functioning of a firm towards attaining its li business objectives.
Cash itself is not capable of generating any sort of income on its own. It rather is the prime
requirement of income generating sources and functions. Thus, a firm should go forminimum
possible balance of cash, yet maintaining its adequacy for the obvious reason of firm's
solvency.
Cash management deals with maintaining sufficient quantity of cash in such a way that the
quantity denotes the lowest adequate cash figure to meet business obligations.
Cash management involves managing cash flows (into and out of the firm), within the firm
and the cash balances held by a concern at a point of time.
The words,'managing cash and the cash balances' as specified above does not mean
optimization of cash and near cash items butalso point towards providing a protective shield
to the business obligations.
"Cash management is concerned with minimizing unproductive cash balances, investing
temporarily excess cash advantageously and to make the best possible arrangement for
meeting planned and unexpected demands on the firms'cash."
(A)Concentration Banking:
Under this system, a company establishes banking centers for
collection of cash in different areas. Thereby, the company
instructs its customers of adjoining areas to send their payments to those centers. The
collection amount is thendeposited with the local bank by these centers as early as possible.
Whereby, the collected funds are transferred to the company's central bank accounts operated
by the head office.
(B)Local Box System:
Under this system, a company rents out the local post offices boxes of different cities and the
customers are asked to forward their remittances to it. These remittances are picked by the
authorized lock bank from these boxes to be transferred to the company's central bank
operated by the head office.
(C)Reviewing Credit Procedures:
It aids in determining the impact of slow payers and bad debtors on cash. The accounts of
slow paying customers should be reviewed to determine the volume of cash tied up. Besides
this, evaluation of credit policy must also be conducted for introducing essential amendments.
As a matter of fact, too strict a credit policy involves rejections of sales. Thus,curtailing the
cash inflow. On the other hand, too lenient, a credit policy would increase the number of slow
payments and bad debts again decreasing the cash inflows.
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cash after a short while. But, if such cash is deposited with the bank, it definitely would earn a
nominal rate of interest paid by the bank. A much better returns than the bank interest can be
expected if a company deploys idle cash in marketable securities. There are yet another group
of enterprise that neither invest in marketable securities nor willing to get interest instead they
prefer to deposit excess cash for improving relations with banks by helping them in meeting
bank requirements for compensating balances for services and loans.
MOTIVES OF HOLDING CASH:
Every business transaction whether carried on credit or on cash basis ultimately results in
either cash inflow or cash outflows. The pivotal point in present day financial management is
to maximize cash generation and to minimize cash outflows in relation to the cash inflows.
Keynes postulated three motives for holding cash:
1. Transaction Motive,
2. Precautionary Motive, and
3. Speculative Motive.
1. Transaction Motive
It refers to holding of cash for meeting routine cash requirements and financing transactions
carried on by the business in the normal course of action. This motive requires cash for
payment of various obligations like purchase of raw materials, the payment of usage and
salaries, dividend, income tax, various other operating expenses etc. However, there exists
regular and counter inflow of cash in the business by way of return on investments, sales etc.
However, cash receipts and cash payments do not perfectly synchronies with each other.
Therefore, a firm requires an additional cash balance during the periods when payments are in
excess of cash receipts. Thus transaction motive stresses on holding cash to meet anticipated
obligations that are not counter balanced by cash receipts due to disparity of timings.
2. Precautionary Motive
Under precautionary motive, the need to hold cash arises for
meeting any unforeseen, unpredicted contingencies or unexpected disbursements. Such
motives provide a cushion to withstand unexpected cash requirements arising spontaneously
at short notice due to various causes.In this regard, two factors largely influence
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CHAPTER 2
RECEIVABLE MANAGEMENT
Analysis of Receivable Management
INTRODUCTION:
Management of trade credit is commonly known as Management of Receivables. Receivables
are one of the three primary components of working capital, the other being inventory and
cash, the other being inventory and cash. Receivables occupy second important place after
inventories and thereby constitute a substantial portion of current assets in several firms. The
capital invested in receivables is almost of the same amount as that invested in cash and
inventories. Receivables thus, form about one third of current assets in India. Trade credit is
an important market tool. As, it acts like a bridge for mobilization of goods from production
to distribution stages in the field of marketing. Receivables provide protection to sales from
competitions. It acts no less than a magnet in attracting potential customers to buy the product
at terms and conditions favourable to them as well as to the firm. Receivables management
demands due consideration not financial executive not only because cost and risk are
associated with this investment but also for the reason that each rupee can contribute to firm's
net worth.
MEANING AND DEFINITION:
When goods and services are sold under an agreement permitting the customer to pay for
them at a later date, the amount due from the customer is recorded as accounts receivables;
So, receivables are assets accounts representing amounts owed to the firm as a result of the
credit sale of goods and services in the ordinary course of business. The value of these claims
is carried on to the assets side of the balance sheet under titles such as accounts receivable,
trade receivables or customer receivables.
This term can be defined as
"debt owed to the firm by customers arising from sale of goods or services in ordinary course
of business."
According to Robert N. Anthony,
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"Accounts receivables are amounts owed to the business enterprise, usually by its customers.
Sometimes it is broken down into trade accounts receivables; the former refers to amounts
owed by customers, and the latter refers to amounts owed by employees and others".
Generally, when a concern does not receive cash payment in respect of ordinary sale of its
products or services immediately in order to allow them a reasonable period of time to pay for
the goods they have received. The firm is said to have granted trade credit. Trade credit thus,
gives rise to certain receivables or book debts expected to be collected by the firm in the near
future. In other words, sale of goods on credit converts finished goods of a selling firm into
receivables or book debts, on their maturity these receivables are realized and cash is
generated.
According to prasanna Chandra,
"The balance in the receivables accounts would be; average daily credit sales x average
collection period."
The book debts or receivable arising out of credit has three dimensions
It involves an element of risk, which should be carefully assessed. Unlike cash sales
credit sales are not risk less as the cash payment remains unreceived.
It is based on economics value. The economic value in goods and services passes to
the buyer immediately when the sale is made in return for an equivalent economic
The customer who represent the firm's claim or assets, from whom receivables or book-debts
are to be collected in the near future, are known as debtors or trade debtors. A receivable
originally comes into existence at the very instance when the sale is affected. But the funds
generated as a result of these ales can be of no use until the receivables are actually collected
in the normal course of the business.
Receivables may be represented by acceptance; bills or notes and the like due from others at
an assignable date in the due course of the business. As sale of goods is a contract, receivables
too get affected in accordance with the law of contract e.g. Both the parties (buyer and seller)
must have the capacity to contract, proper consideration and mutual assent must be present to
pass the title of goods and above all contract of sale to be enforceable must be in writing.
Moreover, extensive care is needed to be exercised for differentiating true sales form what
may appear to be as sales like bailment, sales contracts, consignments etc.
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Receivables, as are forms of investment in any enterprise manufacturing and selling goods on
credit basis, large sums of funds are tied up in trade debtors. Hence, a great deal of careful
analysis and proper management is exercised for effective and efficient management of
Receivables to ensure a positive contribution towards increase in turnover and profits.
Instruments Indicating Receivables
Harry Gross has suggested three general instruments in a concern that provide proof of
receivables relationship. They are briefly discussed below: Open Book Account
This is an entry in the ledger of a creditor, which indicates a credit transaction.
It is no evidence of the existences of a debt under the Sales of Goods.
Negotiable Promissory Note
It is an unconditional written promise signed by the maker to pay a definite
sum of money to the bearer, or to order at a fixed or determinable time. Promissory
notes are used while granting an extension of time for collection of receivables, and
debtors are unlikely to dishonor its terms.
Increase in Profit
As receivables will increase the sales, the sales expansion would favorably
raise the marginal contribution proportionately more than the additional costs
associated with such an increase. This in turn would ultimately enhance the level of
profit of the concern.
Meeting Competition
A concern offering sale of goods on credit basis always falls in the top priority
list of people willing to buy those goods. Therefore, a firm may resort granting of
credit facility to its customers in order to protect sales from losing it to competitors.
Receivables acts as an attracting potential customers and retaining the older ones at
the same time by weaning them away firm the competitors.
Augment Customer's Resources
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Receivables are valuable to the customers on the ground that it augments their resources.
It is favoured particularly by those customers, who find it expensive and cumbersome to
borrow from other resources. Thus, not only the present customers but also the Potential
creditors are attracted to buy the firm's product at terms and conditions favourable to
them.
Speedy Distribution
Receivables play a very important role in accelerating the velocity of distributions. As a
middleman would act quickly enough in mobilizing his quota of goods from the productions
place for distribution without any hassle of immediate cash payment.As, he can pay the full
amount after affecting his sales. Similarly, the customers would hurry for purchasing their
needful even if they are not in a position to pay cash instantly. It is for these receivables are
regarded as a bridge for the movement of goods form production to distributions among the
ultimate consumer. ;
Figure No.6.1
Miscellaneous
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The usual practice companies may resort to credit granting for various other reasons like
industrial practice, dealers relationship, status of buyer, customers requirements, transits
delay etc. In nutshell, the overall objective of making such commitment of funds in the name
of accounts receivables aims at generating a large flow of operating revenue and earning
more than what could be possible in the absence of such commitment. Figure 6.1 further
provides an easy explanation to the purpose for which they are maintained.
Cost of Maintaining Receivables
Receivables are a type of investment made by a firm. Like other investments, receivables too
feature a drawback, which are required to be maintained for long that it known as credit
sanction. Credit sanction means tie up of funds with no purpose to solve yet costing certain
amount to the firm. Such costs associated with maintaining receivables are detailed below: 1. Administrative Cost
If a firm liberalizes its credit policy for the good reasons of either maximizing sales or
minimizing erosion of sales, it incurs two types of costs:
(A) Credit Investigation and Supervision Cost.
As a result of lenient credit policy, there happens to be a substantial increase in the number of
debtors. As a result the firm is required to analysis and supervises a large volume of accounts
at the cost of expenses related with acquiring credit information either through outside
specialist agencies or form its own staff.
(B) Collection Cost
A firm will have to intensify its collection efforts so as to collect the outstanding bills
especially in case of customers who are financially less sound. It includes additional expenses
of credit department incurred on the creation and maintenance of staff, accounting records,
stationary, postage and other related items.
2. Capital Cost
There is no denying that maintenance of receivables by a firm leads to blockage of its
financial resources due to the tie log that exists between the date of sale of goods to the
customer and the date of payment made by the customer. But the bitter fact remains that the
firm has to make several payments to the employees, suppliers of raw materials and the like
even during the period of time lag. As a consequence, a firm is liable to make arrangements
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for meeting such additional obligations from sources other than sales. Thus, a firm in the
course of expanding sales through receivables makes way for additional capital costs.
3. Production and Selling Cost
These costs are directly proportionate to the increase in sales volume. In other words,
production and selling cost increase with the very expansion in the quantum of sales. In this
respect, a firm confronts two situations; firstly when the sales expansion takes place within
the range of existing production capacity, in that case only variable costs relating to the
production and sale would increase. Secondly, when the production capacity is added due to
expansion of sales in excess of existing production capacity. In such a case incremental
production and selling costs would increase both variable and fixed costs.
4. Delinquency Cost
This type of cost arises on account of delay in payment on customer's part or the failure of the
customers to make payments of the receivables as and when they fall due after the expiry of
the credit period. Such debts are treated as doubtful debts. They involve: 1. Blocking of firm's funds for an extended period of time,
2.Costs associated with the collection of overheads, remainders legal expenses and on
initiating other collection efforts.
5. Default Cost
Similar to delinquency cost is default cost. Delinquency cost arises as a result of customers
delay in payments of cash or his inability to make the full payment from the firm of the
receivables due to him. Default cost emerges a result of complete failure of a defaulter
(customer) to pay anything to the firm in return of the goods purchased by him on credit.
When despite of all the efforts, the firm fails to realize the amount due to its debtors because
of him complete inability to pay for the same. The firm treats such debts as bad debts, which
are to be written off, as cannot be recovers in any case.
The size of receivables is determined by a number of factors for receivables being a major
component of current assets. As most of them varies from business the business in
accordance with the nature and type of business. Therefore, to discuss all of them would
prove irrelevant and time consuming. Some main and common factors determining the level
of receivable are presented by way of diagram in figure given below and are discuses below :
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Stability of Sales
Stability of sales refers to the elements of continuity and consistency in the sales. In other
words the seasonal nature of sales violates the continuity of sales in between the year. So, the
sale of such a business in a particular season would be large needing a large a size of
receivables. Similarly, if a firm supplies goods on installment basis it will require a large
investment in receivables.
Terms of Sale
A firm may affect its sales either on cash basis or on credit basis. As a matter of fact credit is
the soul of a business. It also leads to higher profit level through expansion of sales. The
higher the volume of sales made on credit, the higher will be the volume of receivables and
vice-versa.
The Volume of Credit Sales
It plays the most important role in determination of the level of receivables. As the terms of
trade remains more or less similar to most of the industries. So, a firm dealing with a high
level of sales will have large volume of receivables.
Credit Policy
A firm practicing lenient or relatively liberal credit policy its size of receivables will be
comparatively large than the firm with more rigid or signet credit policy. It is because of two
prominent reasons:
A lenient credit policy encourages the financially sound customers to delay payments
again resulting in the increase in the size of receivables.
Terms of Sale
The period for which credit is granted to a customer duly brings about increase or decrease in
receivables. The shorter the credit period, the lesser is the amount of receivables. As short
term credit ties the funds for a short period only. Therefore, a company does not require
holding unnecessary investment by way of receivables.
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Cash Discount
Cash discount on one hand attracts the customers for payments before the lapse of credit
period. As a tempting offer of lesser payments is proposed to the customer in this system, if a
customer succeeds in paying within the stipulated period. On the other hand reduces the
working capital requirements of the concern. Thus, decreasing the receivables management.
Collection Policy
The policy, practice and procedure adopted by a business enterprise in granting credit,
deciding as to the amount of credit and the procedure selected for the collection of the same
also greatly influence the level of receivables of a concern. The more lenient or liberal to
credit and collection policies the more receivables are required for the purpose of investment.
Collection Collected
If an enterprise is efficient enough in encasing the payment attached to the receivables within
the stipulated period granted to the customer. Then, it will opt for keeping the level of
receivables low. Whereas, enterprise experiencing undue delay in collection of payments will
always have to maintain large receivables.
Bills Discounting and Endorsement
If the firm opts for discounting its bills, with the bank or endorsing the bills to the third party,
for meeting its obligations. In such circumstances, it would lower the level of receivables
required in conducting business.
Quality of Customer
If a company deals specifically with financially sound and credit worthy customers then it
would definitely receive all the payments in due time. As a result the firm can comfortably do
with a lesser amount of receivables than in case where a company deals with customers
having financially weaker position.
Miscellaneous
There are certain general factors such as price level variations, attitude of management type
and nature of business, availability of funds and the lies that play considerably important role
in determining the quantum of receivables.
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to a great extent, it is for this reason the essence of sound collection policies and procedures
arises. A sound collection policy aims at accelerating collection form slow payer and
reducing bad debts losses. As a good collection polices ensures prompt and regular collection
by adopting collection procedures in a clear-cut sequence.
OBJECTIVES OF CREDIT MANAGEMENT:
The objective of receivables management is to promote sales and profit until that is reached
where the return on investment in further finding of receivable is less than the cost of funds
raised to finance that additional credit (i.e., cost of capital). The primary aim of receivables
management vet in minimizing the value of the firm while maintaining a reasonable balance
between risk (in the form of liquidity) and profitability. The main purpose of maintain
receivables is not sales maximization not is for minimization of risk involved by way of bad
debts. Had the main objective being growth of sales, the concern, would have opened credit
sales for all sort of customers. Contrary to this, if the aim had been minimization of risk of
bad debts, the firm would not have made any credit sale at all. That means a firm should
indulge in sales expansion by way of receivables only until the extent to which the risk
remains within an acceptably manageable limit.
All in all, the basic target of management of receivables is to enhance the overall return on
the optimum level of investment made by the firm in receivables. The optimum investment is
determined by comparing the benefits to be derived from a particular level of investment
with the cost of maintaining that level. The costs involve not only the funds tied up in
receivables, but also losses from accounts that do not pay. The latter arises from extending
credit too leniently.
A brief inference of objectives of management of receivables may be given as under:
possible
level.
simply mean reducing the cost of zero i.e. no credit grant is permitted to the debtors. In that
case firm would no doubt escape form incurring there costs yet the other face of coin would
reflect that the profits foregone on account of expected rise in sales volume made on credit
amounts much more than the costs eliminated. Thus, a firm would fail to materialize the
objective of increasing overall return of investment. The period goal of receivables
management is to strike a golden mean among risk, liquidity and profitability turns out to be
effective marketing tool. As it helps in capturing sales volume by winning new customers
besides retaining to old ones.
ASPECT OF CREDIT POLICY:
The discharge of the credit function in a company embraces a number of activities for which
the policies have to be clearly laid down. Such a step will ensure consistency in credit
decisions and actions. A credit policy thus, establishes guidelines that govern grant or reject
credit to a customer, what should be the level of credit granted to a customer etc. A credit
policy can be said to have a direct effect on the volume of investment a company desires to
make in receivables.
To improve profitability one can resort to lenient credit policy as a booster of sales, but the
implications are: 1. Changes of extending credit to those with week credit rating.
2. Unduly long credit terms.
3. Tendency to expand credit to suit customer's needs; and
4. Lack of attention to over dues accounts.
DETERMINATION OF CREDIT POLICY:
The evaluation of a change in a firm's credit policy involves analysis of:
1. Opportunity cost of lost contribution.
22
24
Grant of cash discount beneficial to the debtor is profitable to the creditor as well. A customer
of the firm i.e. debtor would be realized from his obligation to pay Soon that too at
discounted prices. On the other hand, it increases the turnover rate of working capital and
enables the creditor firm to operate a greater volume of working capital. It also prevents
debtors from using trade credit as a source of working capital.
Cash discount is expressed is a percentage of sales. A cash discount term is accompanied by
(a) the rate of cash discount,
(b) the cash discount period, and
(c) the net credit period.
For instance, a credit term may be given as "1/10 Net 30" that mean a debtor is granted 1
percent discount if settles his accounts with the creditor before the tenth day starting from a
day after the date of invoice. But in case the debtor does not opt for discount he is bound to
terminate his obligation within the credit period of thirty days.
2. Credit Standards
Credit standards refers to the minimum criteria adopted by a firm for the purpose of short
listing its customers for extension of credit during a period of time. Credit rating, credit
reference, average payments periods a quantitative basis for establishing and enforcing credit
standards. The nature of credit standard followed by a firm can be directly linked to changes
in sales and receivables. In the opinion of Van Home,
"There is the cost of additional investment in receivables, resulting from increased sales and
a slower average collection period.
3. Collection Policy
Collection policy refers to the procedures adopted by a firm (creditor) collect the amount of
from its debtors when such amount becomes due after the expiry of credit period. R.K.
Mishra States,
"A collection policy should always emphasize promptness, regulating and systematization in
collection efforts. It will have a psychological effect upon the customers, in that; it will make
them realize the obligation of the seller towards the obligations granted. "
The requirements of collection policy arises on account of the defaulters i.e. the customers
26
not making the payments of receivables in time. As a few turnouts to be slow payers and
some other non-payers. A collection policy shall be formulated with a whole and sole aim of
accelerating collection from bad-debt losses by ensuring prompt and regular collections.
Regular collection on one hand indicates collection efficiency through control of bad debts
and collection costs as well as by inducing velocity to working capital turnover. On the other
hand it keeps debtors alert in respect of prompt payments of their dues. A credit policy is
needed to be framed in context of various considerations like short-term operations,
determinations of level of authority, control procedures etc. Credit policy of an enterprise
shall be reviewed and evaluated periodically and if necessary amendments shall be made to
suit the changing requirements of the business. It should be designed in such a way that it coordinates activities of concerns departments to achieve the overall objective of the business
enterprises. finally, poor implementation of good credit policy will not produce optimal
results.
CONTROL OF RECEIVABLES:
Control or receivables largely depends upon the system of credit control practiced by a
business enterprise. It becomes a part of organization obligation to obtain full and relevant
information complete in all respect before deciding upon the right customer for the right
amount of credit grant. Whenever an order is placed by an applicant financial position and
credit worthiness becomes essential. Only after ensuring the degree of safety an order should
be accepted and delivered.
A firm is expected to prepare sales invoice and credit notes as early as possible; side by side it
should also ensure that they are dispatched at specified regular intervals for effective control
of receivables. It is always considered good on the part of rim it is keep as separate ledger for
the accounts of based and doubtful debtors. Such segregation not only helps in easy
assessment of the position of bad and doubtful debtors in relation to the totaldebtor's position.
A considerable amount of reduction in debtors can be achieved by offering cash discount to
the customers.
Even in case of export sales, segregation of credit sales into separate ledger adds
effectiveness to control of receivables. Sometimes large contracts, payable by installments,
involve credit for several years. The price fixed in these cases should be sufficiently high
notonly to cover export credit insurance, but also to cover a satisfactory rate of interest on the
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diminishing balances of debt expected to the outstanding during the credit period.
There are two methods of controlling accounts receivables, which are traditional in nature;
days sales outstanding and ageing schedule. Though they are popularly used but they suffer
from a serious deficiency. Both these methods are based on aggregation of sales and
receivables due to which the changes in the pattern of payment cannot be easily detected. In
order to overcome this drawback of traditional methods, a firm can make use of payments
pattern approach.
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CHAPTER 3
INVENTORY MANAGEMENT
Inventories occupy the most strategic position in the structure of working capital of
most business enterprises. It constitutes the largest component of current asset in
most business enterprises. In the sphere of working capital, the efficient control of
inventory has passed the most serious problem to the cement mills because about
two-third of the current assets of mills are blocked in inventories. The turnover of
working capital is largely governed by the turnover of inventory. It is therefore quite
natural that inventory which helps in maximize profit occupies the most significant
place among current assets
Meaning and Definition of Inventory
In dictionary meaning of inventory is a detailed list of goods, furniture etc. Many
understand the word inventory, as a stock of goods, but the generally accepted
meaning of the word goods in the accounting language, is the stock of finished
goods only. In a manufacturing organization, however, in addition to the stock of
finished goods, there will be stock of partly finished goods, raw materials and stores.
The collective name of these entire items is inventory.
(i) The term inventory refers to the stockpile of production a firm is offering for
sale and the components that make up the production. The inventory means
aggregate of those items of tangible personal property which: are held for sale in
ordinary course of business.
(ii) are in process of production for such sales.
(iii) they are to be currently consumed in the production of goods or services to be
available for sale.
Inventories are expandable physical articles held for resale for use in manufacturing
a production or for consumption in carrying on business activity such as
merchandise, goods purchased by the business which are ready for sale. It is the
inventory of the trader who dies not manufacture it.
Finished Goods:
Goods being manufactured for sale by the business which are ready for sale.
Materials:
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Articles such as raw materials, semi-finished goods or finished parts, which the
business plans to incorporate physically into the finished production.
Supplies:
Article, which will be consumed by the business in its operation but will not
physically as they are a part of the production.
Management of Inventories
Inventories consist of raw materials, stores, spares, packing materials, coal,
petroleum products, works-in-progress and finished products in stock either at the
factory or deposits. It is most important component of current assets in the cement
industry and was 42 per cent of total current assets for sample companies as on
March 31, 2004. In other industries too it is very important component of total
investment. The maintenance of inventory means blocking of funds and so it
involves the interest and opportunity cost to the firm. In many countries specially in
Japan great emphasis is placed on inventory management. Efforts are made to
minimize the stock of inputs and outputs by proper planning and forecasting of
demand of various inputs and producing only that much quantity which can be sold
in the market.
Objectives of Inventory Management
The primary objectives of inventory management are:
1. To minimize the possibility of disruption in the production schedule of a firm for
want of raw material, stock and spares.
2. To keep down capital investment in inventories.So it is essential to have necessary
inventories. Excessive inventory is an idle resource of a concern. The concern
should always avoid this situation.
The investment in inventories should be just sufficient in the optimum level. The
major dangers of excessive inventories are:
The excessive level of inventories consumes the funds of business, which cannot be
used for any other purpose and thus involves an opportunity cost. The carrying cost,
such as the cost of shortage, handling insurance, recording and inspection, are also
increased in proportion to the volume of inventories. This cost will impair the
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Minimum Level
The minimum level of inventories of their reorder point may be determined on the
following bases:
(i) Consumption during lead-time.
(ii) Consumption during lead-time plus safety stock.
(iii) Stock out costs.
(iv) Customers irritation and loss of goodwill and production hold costs.
To continue production during Lead Time it is essential to maintain some
inventories. Lead Time has been defined as the interval between the placing of an
order (with a supplier) and
the time at which the goods are available to meet the consumer needs.There are
sometimes fluctuations in the lead-time and/ or in the consumption rate. If no
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provision is made for these variations, stock out may take place-causing disruption
in the production schedule of the company. The stock, which takes care to the
fluctuation in demand, varies in lead-time and consumption rate is known as safety
stock. Safety stock may be defined as the minimum additional inventory, which
serves as a safety margin or buffer or cushion to meet an unanticipated increase in
usage resulting from an unusually high demand and or an uncontrollable late receipt
of incoming inventory. It can be determined on the basis of the consumption rate,
plus other relevant factor such as transport bottleneck, strikes or shutdowns.
For each type of inventory a maximum level is set that demand presumably will not
exceed as well as a minimum level representative a margin of safety required to
prevent out of stock condition. The minimum level also governs the ordering point.
An order to sufficient size is placed to bring inventory to the maximum point when
the minimum level is reached.
Maximum Level
The upper limit beyond which the quantity of any item is not normally allowed to
rise is known as the Maximum Level. It is the sum total of the minimum quantity,
and ECQ. The fixation of the maximum level depends upon a number of factors,
such as, the storage space available, the nature of the material i.e. chances of
deterioration and obsolescence, capital
outlay, the time necessary to obtain fresh supplies, the ECQ, the cost of storage and
government restriction.
Re-Order Level
Also known as the ordering level the reorder level is that level of stock at which a
purchase requisition is initiated by the storekeeper for replenishing the stock. This
level is set between the maximum and the minimum level in such a way that before
the material ordered for are received into the stores, there is sufficient quantity on
hand to cover both normal and abnormal circumstances. The fixation of ordering
level depends upon two important factors viz, the maximum delivery period and the
maximum rate of consumption.
Re-Order Quantity
The quantity, which is ordered when the stock of an item falls to the reorder level, is
know as the reorder quantity or the EOQ or the economic lot size. Although it is not
a stock level as such, the reorder quantity has a direct bearing upon the stock level in
as much as it is necessary to consider the maximum and minimum stock level in
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determining the quantity to be ordered. The re-order quantity should be such that,
when it is added to the minimum quantity, the maximum level is not exceeded. the
re-order quantity depends upon two important factors viz, order costs and inventory
carrying costs. It is, however, necessary to remember that the ordering cost and
inventory carrying cost are opposed to each other. Frequent purchases in small
quantities, no doubt reduce carrying cost, but the ordering costs such as the cost
inviting tenders of placing order and of receiving and inspection, goes up. If on the
other hand purchases are made in large quantities, carrying costs, such as, the
interest on capital, rent, insurance, handling charges and losses and wastage, will be
more than the ordering costs. The EOQ is therefore determined by balancing these
opposing costs.
the close of the financial year and difference in stock is adjusted only once. As such,
the stock in hand would tend to be accurate for the balance sheet purposes. It is also
possible to find out slow moving items. Nevertheless, the periodic inventory has its
own disadvantage. In the first place, it becomes necessary to close down the factory
on the day of stock taking. Secondly, discrepancies in stock cannot be corrected by
an executive action immediately as and when they occur. Thirdly, since all the items
are checked only once in a particular day, a surprise verification will not be possible.
Lastly, reason for the discrepancies cannot be found out because of the long interval
between two consecutive verifications.
These disadvantages of the periodical inventory system are overcome in the case
of the perpetual inventory system. Under this method of continuous stock
verification the purpose of verification is carried on throughout the year by a
specially trained staff. This duty is to verify a few selected items in details so that
each item is checked up a number of times during the year. The day and time of
checking not being known to the staff, they are taken by a surprise. As such, not
only secrecy of the items to be verified cannot maintained, a manipulation of
every type can be prevented. Discrepancies are located, reasons are ascertained,
the necessary adjustment are made in the accounting records, and correlative
action is taken then and there to prevent their recurrence. The advantages of a
continuous stocktaking where perpetual inventory records are maintained may
thus be summarized as follows:
(i) The elaborate and costly work involved in periodic stock taking can be
avoided.
(ii) The stock verification can be done without the necessity of closing down the
factory.
(iv) The preparation of interim financial statement becomes possible.
Discrepancies are easily located, and corrected immediately.
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(vii) Fast and slow moving items can be distinguished and the fixation of proper
stock levels prevents not only over-stocking, but under-stocking also.
(viii) A perpetual inventory record of the nature of the bin cards enables the
storekeeper to keep an eye on the stock levels, and replenish the stock of every
item whenever the limit falls to the reorder level.
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Conclusion
BIBILOGRAPHY
(i)