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Insert Plate

This document contains a calculations sheet for designing and determining the capacity of different types of insert plates. It provides information on 19 different plate types including their size, thickness, lug dimensions, weld size, total capacity of welds, shear and tension capacities, and iteration ratio. The yellow cell is for inputting the design shear and tension loads.

Uploaded by

Neeraj Dubey
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© © All Rights Reserved
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666 views

Insert Plate

This document contains a calculations sheet for designing and determining the capacity of different types of insert plates. It provides information on 19 different plate types including their size, thickness, lug dimensions, weld size, total capacity of welds, shear and tension capacities, and iteration ratio. The yellow cell is for inputting the design shear and tension loads.

Uploaded by

Neeraj Dubey
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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GRADE

M20
design Shear (TON)
design Tension (TON)

BOND STRESS(Mpa)

0.8
1.98
0

please fill yellow cell for design of insert plate

Mpa
TON
TON

CALCULATIONS SHEET FOR INSERT PLATE DESIGN & CAPACITY CALCULATIONS

PLATE TYPE

IP1
IP1
P2
P3/ SP3
P4
P5
P6
P7/ SP1
P8/ TP2
P9
P10
P11
P12
P13
P14
P15
P16
P17
TP1
SP2
SP4/ TP3
P
GRADE
M15
M20

PLATE SIZE mm X
mm

75X1250
100 X100
150X150
150X150
200X200
200X200
250X150
250X150
100X300
200X300
200X300
300X300
300X300
250X400
400X400
400X400
300X500
300X600
200X100
125X400
150X100
400X800
BOND STRESS(Mpa)

0.6
0.8

PLATE
THICKNESS LUGS
AREA OF
mm
DIA mm LUG mmXmm

6
8
12
12
12
12
12
12
12
12
12
12
12
12
16
16
16
16
10
12
8
16

8
10
10
10
10
10
10
10
10
12
12
12
20
20
16
16
20
20
10
12
10
32

50.29
78.57
78.57
78.57
78.57
78.57
78.57
78.57
78.57
113.14
113.14
113.14
314.29
314.29
201.14
201.14
314.29
314.29
78.57
113.14
78.57
804.57

LUG
LENGTH
(to be
welded)
mm

LENGTH
OF LUG
NOT
WELDED
(ON ONE
SIDE) mm

NUMBER
OF TURNS

NUMBER
OF LUGS

WELD
SIZE
mm

WELD
LENGTH
(MM)

TOTAL
CAPACITY
OF WELDS
(T)

120
150
100
100
150
150
200
200
50
100
100
200
200
150
300
300
200
200
150
75
100
300

0
200
300
200
200
300
200
300
275
350
250
250
350
450
250
400
500
600
200
200
200
600

1
1
0
1
1
0
1
0
1
0
1
1
0
0
1
0
0
0
1
1
1
1

3
2
6
6
6
6
6
6
6
6
6
6
6
4
6
3
6
6
6
6
6
14

6
6
6
6
6
6
6
6
6
8
8
8
8
10
10
10
10
10
6
6
6
10

120
150
100
100
150
150
200
200
50
100
100
200
200
150
300
300
200
200
150
75
100
300

33
27.49
54.98
54.98
82.46
82.46
109.95
109.95
27.49
73.30
73.30
146.60
146.60
91.63
274.88
137.44
183.25
183.25
82.46
41.23
54.98
641.39

CAPACITY IN
BOND
CAPACITY IN BETWEEN LUGS
SHEAR FOR AND CONCRETE
LUGS (T)
(T)

3.02
3.14
9.43
9.43
9.43
9.43
9.43
9.43
9.43
13.58
13.58
13.58
37.71
25.14
24.14
12.07
37.71
37.71
9.43
13.58
9.43
225.28

0.77
2.82
9.05
8.45
8.45
9.05
8.45
9.05
10.71
12.67
12.53
12.53
21.12
18.10
18.25
9.65
30.17
36.21
8.45
10.72
8.45
192.84

CAPACITY
FOR LUGS
IN TENSION
(T)

CAPACITY
OF INSERT
PLATE (T)

ITERATION
RATIO OF
SHEAR
&TENSION

4.53
4.71
14.14
14.14
14.14
14.14
14.14
14.14
14.14
20.37
20.37
20.37
56.57
37.71
36.21
18.10
56.57
56.57
14.14
20.37
14.14
337.92

0.51
1.88
6.03
5.63
5.63
6.03
5.63
6.03
6.29
8.45
8.35
8.35
14.08
12.07
12.17
6.44
20.11
24.14
5.63
7.14
5.63
128.56

0.66
0.63
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.15
0.15
0.15
0.05
0.08
0.08
0.16
0.05
0.05
0.21
0.15
0.21
0.01

M25
M30
M35

0.9
1
1.1

STATUS
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE

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