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Nema LG-2 - 1959
NEMA Standard LG-2, Large Generating and Converting Apparatus
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Nema LG-2 - 1959
NEMA Standard LG-2, Large Generating and Converting Apparatus
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PUB. NO. LG2-1959 AUGUST 1959 UX NEMA Standards See Publication LARGE GENERATING AND CONVERTING APPARATUS EATONALSE peer aoe MANUFACTURERS ASSOCIATION we YORK 17, 17, N.Y.NEMA STANDARDIZATION The purpose of NEMA Standards, their classification and status are set forth in certain clauses of the NEMA By-Laws, which are quoted below: 7 Purpose of Standards National Electrical Manufacturers Association Standards are adopted in the public interest and are designed to eliminate misunderstandings between the manu- facturer and the purchaser and to assist the purchaser in selecting and obtaining the proper product for its particular need. Existence of a National Electrical Manufacturers Association Standard does not in any respect preclude any member or nonemember from manufacturing or selling products not conforming to the Standard. (By-Law—Art. V, Sec. 1) Definition of a Standard A Standard of the National Electrical Manufacturers Association defines a product, process or procedure with reference to one or more of the following: nomenclature, composition, construction, dimensions, tolerances, safety, operating characteristics, performance, quality, rating, testing and the service for which designed. (By-Law—Art. V, Sec. 2, Subsection A) Classes of Standards National Electrical Manufacturers Association Standards are of two classes: 1. NEMA Standard, which relates to a product commercially standardized and ~ subject to repetitive manufacture, which standard has been approved by at least 90 per cent, of the members of the Subdivision eligible to vote thereons 2. Suggested Standard for Future Design, which may not have been regularly applied to a commercial product, but which suggests a sound engineering approach to future development, which standard has been approved by at least two-thirds of the members of the Subdivision eligible to vote thereon, (By-Law—Art. V, Sec. 2, Subsection B) Authorized Engineering Information Authorized Engineering Information consists of explanatory data and other engineering information of an informative character not falling within the classi- fication of NEMA Standard or Suggested Standard for Future Design. (By-Law—Arte V, Sec 6, 1st sentence) Identification of Status At the end of each standard in this publication appear the words "NEMA Stand- ard" or, "Suggested Standard for Future Design" which indicate the status of the standard. ‘These words are followed by a date which indicates when that standard was adopted in its present form by the Association. ‘The classification "Authorized Engineering Information" is designated similarly. NOTE—These standards may be copied without change provided due credit is given to ‘the National Electrical Manufacturers Association,Pub. Now LG 2-1959 Page 1 NEMA STANDARDS PUBLICATION LARGE GENERATING AND CONVERTING APPARATUS Part 1 Frequency and Phase Converters and Large Hydraulic-turbine-driven Generators NOTE—See Part 2 for additional standards for large hydraulic-turbine-driven generators. ccd 01 Class B Insulation Class B insulation shall be provided for armature and field windings of all machines of 6900 volts or higher voltage class that fall within the following range of ratings: 1. Frequency and phase converters—6250 kva and larger. «Large hydraulic-turbine-driven generators—6250 kva and larger. NEMA Standard 11-12-1953. 1G 2-1,02 Impulse Strength of Armature Windings ‘The impulse strength (in volts) of the armature winding insulation in fre- quency and phase converters and in hydraulic-turbine-driven generators shall be the value obtained by multiplying the crest of the 60-cycle dielectric test voltage wave by 1.0. NEMA Standard 11-12-1953. LG _2-1,03 Bracing Rydraulic-turbine-driven generators, frequency-changer sets and turbine gen- erators will be braced to withstand any 3-phase fault current which can be obtained from the generator alone. Where the generator neutral is used to establish the system neutral, a neutral reactor or resistor shall be used of such an ohmic value that the fault current taken by the generator cannot exceed the instan- ‘taneous generator fault current under 3-phase fault conditions, WEMA Standard 11-12-1953, 1G _2-1,0h Telephone Interference Factors As Balanced Telephone Interference Factors The balanced telephone interference factor (TIF) for 60-cycle salient-pole 3ephase hydraulic-turbine-driven generators and for frequency and phase con verters shall not exceed the following values:Pub. No. LG 2-1959 Page 2
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Steady rests should not be used unless indication otherwise is impractical, The amount of runout, determined by the reading of an indicator held stationary with respect to the lathe or table, shall not exceed the following tolerances: Tolerances, Point Indicated Inches 1, Combined Turbine and Generator Shafts (Qlo Intermediate Shaft Used) a. Cylindrical surface of all guide bearing Journals...e.seee++ 0,003 b, (1) Face of thrust block (if forged integral with shaft) Defore attachment of thrust bearing runner, beeen 0.00075, (2) Face of thrust block (if not forged integral with the shaft) calculated from runout of face of retain- ing ring groove, or shoulder on the shaft bearing against the thrust blockie....+.. os 0.0015 c. Turbine water-seal surfaces...sscsscssssesseccenees 0.003 4d, Male or female portion of coupling at runner end of turbine shafte..ssssescoccccseseoesssscssssoeses 0.0015 e. Face of coupling at runner end of turbine shaft... 0.0025 2. Combined Generator and Intermediate Shafts &- Oylindrical surface of all guide bearing journals......++.0. 0.003, b. (1) Face of thrust block (if forged integral with shaft) before attachment of thrust bearing runner. 0.00075 (2) Face of thrust block (if not forged integral with the shaft) calculated from runout of face of retain- ing ring groove, or shoulder on the shaft bearing against the thrust DLOCK#.......csseseseceseseeeseos 0.0015 ce. Male or female portion of coupling at turbine end of intermediate shaftes.s..ese6 0.001, d. Face of coupling (inside and outs turbine end of intermediate shaft. 0.001. (Continued) ‘¥*If thrust block is not forged integral with shaft, it is generally undesirable to re-assemble the block on the shaft for the shop check of the combined genera~ ‘tor and intermediate shaft.Pub, No, LG 2«1959 Page 6 (Contimed) Point Indicated 3. Combined Turbine and Intermediate Shafts a. Cylindrical surface of all guide bearing journals...... b, Turbine water-soal surfaces.rssccsevnuosveasenenvors c. Male portion of coupling at generator end of intermediate shaftess.oressseseneaee 4. Pace of coupling (inside and outside the bolt circle) ab generator end of intermediate shaft. a e. Male or female portion of coupling at runner end o/ turbine shaft. f. Face of coupl: g at runner end of turbine shaft, Tolerances, Inches 0.003 0,003 0.001 0.001 0.0015 0.0015 NEMA Standard 3-15-1956. . Generator Shaft, Turbine Shaft, and Intermediate Shaft Individual]; Experience indicates that the prescribed tolerances on the combined shafts will usually be met if the runout, when the shafts are checked individually in ‘the same manner, does not exceed the following values: Point Indicated Tolerances, Inches ~ . Generator Shaft a. Cylindrical surface of all guide bearing journals, b, Face of thrust block before attachment of thrust bearing runner. c. Thickness variation of thrust bearing runner at constant radits, measured at inner and outer diameter. d. Male or female portion of couplings s..o# e+ Face of coupling (inside and outside the bolt circle) Outside cylindrical surface of couplingss+o* Balance of shaft exclusive of indicated points... . Turbine Shaft a. Cylindrical surface of all guide bearing journals....... b. Water seal surface. ce Male or female portion of couplings. a. Face of coupling (inside and outside the bo: at generator end of turbine shaftossssrso0» e. Face of coupling at runner end of turbine shafte....ese £. Outside cylindrical surface of couplings, g- Balance of shaft exclusive of indicated p 0.002 0.00075 0.0005 0,001 0,00075% 0,002 eu 0.002 0,002 0.001 0,00075% 0.001 0.002 1/6 (Continued) ‘ark outer cylindrical surface of flange with "HY to show high point of face of coupling.Pub. No. LG 2-1959 Page 9 (Continued) Tolerances, Point Indicated Inches 3. Intermediate Shaft a. Male or female portion of couplings... etanecetes 0.001 b, Face of couplings (inside and outside the bolt. circle) 0.00075% . Outside cylindrical surface of couplings. a 0,002 d, Balance of shaft exclusive of indicated points... Ver Hark, outer cylindrical surface of flange with "H" to show high point of face of coupling. Tt is recommended that a shaft alignment drawing be prepared showing Ioca- tion of shaft check points for information of field erector. Authorized Engineering Information 3-15-1956, LG 2-2.06 Vertical Hydraulic-turbine Generator Shaft Runout Tolerances—Installation Check The runout of the combined turbine and generator shafts after installation shall be checked by one of the following methods: Az Rotational Check Method 1—This method shall be used for checking shafts equipped with adjust- able-shoe-type thrust bearings. It may also be used for checking shafts equipped with self-equalizing-type bearings, if recommended by the generator manufacturer. After aligning and plumbing the coupled generator and turbine shafts, the accuracy of the generator thrust bearing shall be checked by the following pro- cedure: ‘The unit shall be mechanically rotated, with the turbine guide bearing re- moved, and any generator bearings other than the one inmediately adjacent to the thrust bearing backed off so as not to restrain the position of the shaft. The generator guide bearing remaining effective prevents excessive side slip during rotation; however, unless this bearing is at approximately ‘the same eleva- tion as the thrust bearing, it, also, should be backed off or removed before the readings are taken. Runout shall be measured by plumb line or dial indicator readings at 90- degree intervals at both the thrust bearing level and the turbine guide bearing level. After making corrections for such side slip as has occurred in the thrust bearing, the shaft shall show a sideways deflection on the plumb lines or dial indicators not greater than 0.002 x I/D inches, where: Lis the distance in inches from thrust surface to point of measurement Dis the thrust bearing outside diameter in inches.Pubs No. LG 2-1959 Page 10 Method 2—This method shall be used for checking shafts equipped with spring- type thrust bearings. It may also be used for checking shafts equipped with self equalizing-type bearings, if recommended ty the generator manufacturer. After initial operation of the combined unit, the accuracy of the generator thrust bearing shall be checked by the following procedures Dial indicators shall be placed on two of the thrust bearing segments in such a manner as to indicate the vertical movement of these segments. The unit shall then be run and readings of the dial indicators recorded at approximately one~ quarter of normal speed when the unit is decelerating. These readings will give an indication of the runout of the face of the thrust bearing runner plate with respect to the shaft axis. This runout shall be not greater than 0,002 inches. B, Operation Check If the runout obtained by Methods 1 and 2 (see par. A) exceeds the allowable values, the runout at the guide bearings of the combined shaft shall be checked with the unit running at normal speed and rated load with indicators mounted on the bearing supports. The unit shall be considered as meeting the requirements of this standard if the runout (exclusive of skate) does not exceed 70 to 80 per cent of the clearance in the guide bearings and if the temperature of the guide bearing does not exceed 65 Ce NEMA Standard 3-15-1956. In addition to machining inaccuracies of the bearing collar and runner being ‘the cause of shaft runout, other causes may occur such as electrical or dynamic unbalance of the generator rotor with field current on the unit, improper connec- tion at the generator coupling, or hydraulic or dynamic unbalance of the turbine runner. Authorized Engineering Information 3-15-1956.LARGE GENERATING AND CONVERTING APPARATUS SECTION of the NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION Allis-Chalmers Manufacturing Co. Milwaukee, Wis. Electric Machinery Manufacturing Co. Minneapolis, Minn, Elliott Co., A Division of Carrier Corp Ridgway, Pa. General Electric Co, Schenectady, N.Y. Westinghouse Electric Corp. East Pittsburgh, Pa. Printed in U.S.A.LARGE GENERATING AND CONVERTING APPARATUS SECTION of the NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION MEMBER COMPANI Allis-Chalmers Manufacturing Co. Milwaukee, Wis, Electric Machinery Mfg. Co. Minneapolis, Minn. Elliott Co., A Division of Carrier Corp. Ridgway, Pa, General Electrie Co. Schenectady, N. Y, Westinghouse Electric Corp. East Pittsburgh, Pa, Pinel ie USA. 31
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