Executive Summary: Enterprise Resource Planning
Executive Summary: Enterprise Resource Planning
Risks of ERP
There was 70% percent of all ERP projects fail to be fully implemented, even after three
years. Few companies are making full use of their ERP systems, despite the high cost of
the software and the length of time an implementation can take. Once installed, more than
50% of companies said it was hard to make changes to ERP software in order to meet any
changes in business processes or requirements. More than 50% of the companies did not
measure their return on investment from business applications. The failure rates for ERP
projects are relatively high and could lead to the bankruptcy of the corporation.
Challenges of ERP Implementation
Customization Related Challenges
Redesigning Business Processes
Cost of upgrades/updates
Training
Little flexibility in adapting to business processes
High integration costs
High maintenance costs
Lengthy or incomplete integrations
Critical Success Factors of Implementing ERP
Critical factors to ERP implementation success:
ERP teamwork and composition;
Change management program and culture;
Top management support;
Business plan and vision; '
Business process re-engineering and minimum customization;
Effective communication;
Project management;
Software development, testing, and trouble shooting;
Monitoring and evaluation of performance;
Project champion; and
Appropriate business and information technology legacy systems.
INTRODUCTION
Advances in information technology, expansion of the Internet and electronic business as
well as an ever-growing global competition have made running a successful business
more difficult than ever before [1]. To remain successful and to be competitive, managers
of manufacturing and service organizations must use technology to improve information
flow, reduce costs, streamline business processes, offer product variety, establish linkage
with suppliers, and to reduce response time to customer needs and expectations [1].
Corporate-wide technology integration allows information users of the company to have
access to the needed information in a timely fashion and make intelligent decisions.
Currently, a popular approach to the development of an integrated enterprise-wide system
is the implementation of an enterprise resource planning (ERP) system, also called
enterprise system [1].
WHAT IS ERP?
Definition of ERP
Enterprise Resource Planning (ERP) is software that attempts to integrate all departments
and functions across a company onto a single computer system that can serve all those
departments particular needs [2].
Evolving out of the manufacturing industry, ERP implies the use of packaged software
rather than proprietary software written by or for one customer. ERP modules may be
able to interface with an organization's own software with varying degrees of effort, and,
depending on the software, ERP modules may be alterable via the vendor's proprietary
tools as well as proprietary or standard programming languages [3].
As we all know, a company consists of many function departments, such as finance, HR,
purchasing, manufacturing and logistics etc. Because application of information
technologies is more and more popular than before, each of these departments typically
has its own computer system optimized for the particular ways that the department does
its work, not only for office automation, but also for helping people to analyze data and
make right decision. Not building a single software program that serves the needs of
specialized functions, ERP combines them all software together into single, integrated
software program that runs off a single database so that the various departments can
easily share information and communicate with each other.
Understanding ERP
There are two flows across supply chain, one is product flow, and the other is information
flow. In the past, information system tended to be islands, depending on their functions
within the company. For instance, when orders came from customers, they were
processed and recorded by sales department, and then the sales transferred the
information to manufacturing. After the production made the master schedule, the
logistics knew the distribution requirements and then planned the delivery. Finally, the
accounting was able to bill to customers. Under this business process, a lot of problems
might occur, like delay, lost order, input errors and long lead time, which is illustrated by
the following chart:
4
ERP software has become flexible enough that you can install only some modules
without buying the whole package. Many companies, for example, will install only part
of ERP modules, like finance, HR, Material Management or Production Planning module
and leave the rest of the functions for the future.
To enable the easy handling of the system the ERP has been divided into the following
Core subsystems [5]:
Evolution of ERP
The evolution of Enterprise Resource Planning (ERP) through the perspective of the
historical development of business integration concepts. Business integration concepts
commonly connected to the development of ERP include Inventory Control (IC),
Material Requirements Planning (MRP), Manufacturing Resource Planning (MRPII), and
Computer Integrated Manufacturing (CIM). This review of the development of business
integration concepts depicts the process that has led to the development of the modern
ERP applications and thus, helps to better understand the nature of present-day ERP
software.
The history of ERP can be traced back to the first inventory control (IC) and
manufacturing management applications of 1960s [6, 7]. These first applications for the
manufacturing were generally limited to IC and purchasing, which was due to the origins
of these applications in the accounting software [6, 7]. The accounting, with its definition
based around generally accepted standards, had been one of the first business functions to
be computerized and the first applications for the manufacturing were created as byproducts of accounting software driven by the desire of the accountants to know the value
of the inventory [6, 7].
During the 1970s, MRP packages were extended with further applications in order to
offer complete support for the entire production planning and control cycle. This led to
the next stage in the evolution of ERP, which was the introduction of the concept of
Manufacturing Resource Planning (MRPII). The concept of MRPII emerged as a logical
consequence of the development in earlier approaches to material control. MRPII seeks
to improve the efficiency of manufacturing enterprises through integration of the
application of information and manufacturing technologies [7]. MRPII approach was
extended in the 1980s towards the more technical areas that cover the product
development and production process, and that these functions were named with various
CA- (Computer Aided) acronyms and included [7].
The Gartner Group introduced the term Enterprise Resource Planning (ERP) in the early
1990s. The ERP evolution implies an extension of MRPII with enhanced and added
functionality, encompassing functions that are not within the traditional focus of MRPII,
such as, decision support, supply chain management, maintenance support, quality,
regulatory control, and health and safety compliance [7]. Today, ERP is the foundation of
businesses domestically and globally. It is used as a management tool and gives
organizations a great competitive advantage.
IC MRP
1960s
1970s
MRP ERP
1980s
1990s
- The data flows within the informational system are faster and better organized with
CROS, this representing an important support for organization management [8].
WHY IS ERP?
Key Motivating Factors
When asked to identify the motivating factors behind the ERP decision, the key decision
makers and MIS directors at all three companies mentioned similar factors[9]:
Standardize supply chain practices across multiple sites.
Simplify the software environment by replacing multiple, highly customized
legacy systems with a single fleet solution.
Support corporate-level visibility and control of key supply chain processes, such
as procurement and production scheduling.
26% with four or more. (large company is the revenue over 1b,small company
with revenues less than $50M.)
Figure 8:
Reasons to
delay ERP
upgrading
(N500) [11].
10
11
Figure 10: Planned ERP actions within the next 12 months (N500) [11].
ERP package
The attractions of buy option are well
documented by the solutions vendors.
The advantages include:
Ready made projects
Needs only customization
Documentation is part of
system
Company takes care of
EDI compatible
The package itself is designed
as enterprise package
Constant updates assured
Because, while we can do both, we
really need to be good at assemble if
were to own our own application and
data destinies [12].
12
13
14
15
ERP vendors ranked by 2004 worldwide ERP license revenue can be seen in the chart
below. The top ten ERP vendors by revenue include the following companies [16].
Table 5: ERP vendor ranked by 2004 application revenue (include est. 05 growth) [16].
The report revealed several trends that affected the ERP market in 2004, including: The
ERP market is entering another major technology transition phase. Service Oriented
Architectures (SOA) may have the same disruptive effect that other technologies have
had on the market, such as the emergence of client-server systems had in the 1990s.
The pace of acquisitions shows no sign of slowing down. Oracles recent purchase of
Retek makes it very clear that PeopleSoft was simply the first of what is likely to be a
series of purchases. Vendors like Sage Group, SSA Global, Infor Global Solutions, and
Epicor have all been very active in the Merger and Acquisitions (M&As), and as a result
have all been growing more rapidly than the overall ERP market.
ERP buyers have moved away from large, upfront purchases. Now most tend to license
user seats and functional ERP modules incrementally as they deploy a product. Along
with widespread discounting, this has led to smaller average deal sizes.
16
ORACLE
Almost thirty years ago, Larry
Ellison and his co-founders, Bob
Miner and Ed Oates, realized there
was tremendous business potential in
the relational database model--but
they may not have realized that they
would change the face of business
computing forever [17].
Today Oracle (Nasdaq: ORCL) is
still at the head of the pack. Oracle
technology can be found in nearly
every industry around the world and
in the offices of 98 of the Fortune
100 companies. Oracle is the first
software company to develop and
deploy 100 percent internet-enabled
enterprise software across its entire
product line: database, business
applications,
and
application
development and decision support
tools. Oracle is the world's leading
supplier of software for information
management, and the world's second
largest
independent
software
company [17].
Oracle has always been an
innovative company. It was one of
the first companies to make its
business
applications
available
through the internet--today, that idea
is pervasive. Now Oracle is
committed to making sure that all of
its software is designed to work
together--the suite approach--and
other companies, analysts, and the
press is beginning to acknowledge
that Oracle is right. What's in store
for tomorrow? We will continue to innovate and to lead the industry--while always
making sure that we're focused on solving the problems of the customers who rely on our
software [17].
17
mySAP ERP
Founded in 1972 as Systems Applications and Products (SAP) in Data Processing, SAP
is the recognized leader in providing collaborative business solutions for all types of
industries and for every major market [20].
Serving more than 36,200 customers worldwide, SAP is the world's largest business
software company and the world's third-largest independent software provider overall.
Today, SAP employs more than 38,400 people in more than 50 countries. Our
professionals are dedicated to providing the highest level of customer service and support
[20].
The best ERP software --SAP R/3.
SAP R/3 is provided by worlds largest enterprise software company SAP AG.
SAP R/3 is acronym for Systems Applications and Products in data processing. R/3
SAP R/3s Advantages:
Faster Speed
Integrated
Global Basis
Knowledge
Sharing
Flexibility for
changes(Business
and IT)
Can be
implemented as an
individual module.
18
19
Figure 14: How Satisfied Are You With Your ERP Vendor?[23]
CASE STUDIES
Although corporate expenditures for ERP (excluding implementation costs) were 530
billion in 2004 and have been growing at about 150 percent per year in recent years,
many firms have had difficulties with implementation. Because it has been shown to be
difficult and expensive for firms to achieve the desired level of functional interoperability
with inhouse developed systems, most firms purchase "packaged" software from vendors
[24].
Before 1998, there was 70% percent of all ERP projects fail to be fully implemented,
even after three years [25]. Few companies are making full use of their enterprise
resource planning systems, despite the high cost of the software and the length of time an
implementation can take, research has revealed. In a survey of 100 global or panEuropean companies by PMP Research, just 5% of those polled said they were using their
ERP software to its full extent [26]. Most users customize the software, with only 12%
installing ERP packages "out of the box". Once installed, more than 50% of companies
said it was hard to make changes to ERP software in order to meet any changes in
business processes or requirements [26]. The survey also found that more than 50% of
the companies surveyed did not measure their return on investment from business
applications [26]. The failure rates for ERP projects are relatively high and could lead to
the bankruptcy of the corporation. In case of malfunctions ERP softwares are often
blamed and made responsible[27].
20
more than 8 percent on that September day, and the computer system mystery made the
front page of The Wall Street Journal. Analysts didn't fully trust Hershey's ability to
deliver candy until the following fall, when things had long been back to normal [31].
Even in 1999, however, enough details about the difficulties of other enterprise software
implementations had leaked out that analysts could have seen that Hershey's only real
failure was its timingthe system went live right about the time when orders were
pouring in for Halloween, and they couldn't be fulfilled. Other than that, Hershey's
experience was pretty average. Studies have shown that most companies that install
enterprise software are late, their business processes suffer temporarily, and their revenue
can take a hit for as long as six months [31].
When Hershey issued a press release in August saying that it had completed a successful
upgrade of its SAP ERP system, the company might want to end the 3-year-old mystery
[31]. Enterprise software is hard. It takes a long time. It's hard to get people to change the
ways they work so that the system will function correctly. But they eventually adapt. And
you will have problems in your business at first because enterprise software isn't just
software. It requires changing the way you do business [31].
Lessons learned from Hershey Case [30]
Take your time. Hershey didnt seem to need this ERP system implemented so
quickly, and certainly didnt plan accordingly. At the time Hershey was tightlipped about the project and its problems and has remained that way, although I
dont expect Hershey to be discussing the issue at this point.
Dont rollout an ERP system before a critical business season. Halloween has got
to be one of the busiest times for a company like Hershey. I cant imagine why
they would need to speed up the implementation of this system so it could be in
place before Halloween.
For a company of Hersheys size, and the size of the project ($112 Million), they
should have rolled out the components in a more staggered fashion. Training users
on each component, and ensuring the system was working as planned every step
of the way. Implementing a project this large all at once does not provide the time
to learn and test everything extensively.
Case 2 - KV
KV started more than six decades ago. KV has consistently ranked as one of America's
fastest growing small companies. Today, KV offers many drug technologies, used in most
of the company's more than 100 generic and non-branded drugs and 15 branded drugs
that are sold today [32].
The Business Technology (BT) department is in charge of information technology (IT).
There are more than 50 employees in IT department.
There are more than 1000 computers
Today KV has more than 1,000,000 square feet of predominantly owned facility
space located in 15 different locations.
Vice president (CIO) in Business Technology (BT/IT) reports to senior vice
president and/or CEO
22
JD Edwards World
Today, KV is using JD Edwards World as ERP software that started in 2000 and finished
implementing in 2003. After implementation, all the information from the old systems
was moved into JD Edwards World system. Software license fee was about 1 millions. It
has spent about 10 millions on the JD Edwards, including the purchasing the program,
implementing, upgrading and maintaining from 2000 to 2007 fiscal year.
The JD Edwards was successfully implemented at 2003 with spending about 1 millions
and the maintaining fee is about 1 million each year.
There are about 900 users in 15 locations connecting to the ERP system.
The following is the interface of KV JD Edwards World ERP system.
23
24
ERP Implementation
In order to provide maximum value to customers, stay profitable and gain strategic
flexibility needed to maintain its competitive position in the industry, Almab decided to
look for solutions that resolve its problems and that meet its core criteria of "integration,
speed and scalability" [33]. After searching the market by employing the service of a
sourcing consultant, the company selected SAP AG and reached a memorandum of
understanding about expectations from the system, resource commitment and delivery
plans [33].
Championed by the top management, the implementation project began in the first
quarter of 2000. The main departments to be integrated via the implementation of ERP
were the Classifieds, Display, Finance, Production and Print departments. A total of 120
senior managers from all parts of Almab were briefed about the business change that was
to take place. An implementation team comprised of senior managers, heads of various
departments was formed. Users from various departments were brought to the head office
to test the system and participate in the training of trainers. The system went live on time
after 14 months in the 2nd quarter of 2001. In the following two subsections, the pre and
post-ERP profile of Almab using the Seven S framework will be constructed [33].
Various Perspectives In ERP Studies
25
Research Questions:
Research questions addressed in this paper are:
26
retrospective account of the pre and post ERP scenario. In order to control for possible
observation and retrospective bias, we followed Golden [37] recommendation and the
other author reviewed and questioned the observation data. This process, in itself,
provided an in-depth insight into the firm and its process of ERP implementation but, as
per norms of triangulation, this was supplemented by interview and document analysis
[33, 36].
A total of five interviews were conducted with the Executive Director, Brand Director,
Head of the Department of the Classified Marketing, Head of Operations and Customer
Care and ERP project leader and Head of the IT. Materials reviewed included project
documentation and briefings (which showed the nature of the project, the kinds of
resources, detailed information on the composition of the project team and change
management issues) samples of the ERP managerial reports (which allowed evaluation
and comparison of pre and post ERP information flow) and Intranet documents (which
allowed the examination of help and trainings given to end users) [33].
Data were analyzed using qualitative techniques informed by the Seven Ss framework.
Interview transcripts, documents and observation notes were read to produce a pre and
post ERP description for each of the seven S dimensions. These were re-examined to
identify key dimensions that were transformed in the course of implementing ERP. After
data analysis, a draft case report was produced and shared with the heads of the
department of classified marketing and electronic data processing. They offered helpful
comments and verified the analysis and interpretation [33].
Data Transfer
Pre-ERP, each branch had its own centralized mainframe server at the main office and a
different server at each of the sub offices in the same city. Data transfer and update
between branches involved first uploading the data from sub office servers into branch
servers and then transferring it to central server. Because of the fragmentation of data, it
was difficult to generate aggregate reports required by the top management [33].
27
28
29
transformation during large scale ERP implementation. Almab was successful in adapting
itself and managing the changes needed to benefit from ERP. In fact ERP served as a
platform to successfully introduce other production and marketing changes. This could
relate to the clarity and articulation of expectations from the system; to the rigorous preselection process; and to the change management and project governance practices. The
research helps to move beyond a gross categorization of developing countries to illustrate
how and when particular contextual factors may or may not impact ERP related
organizational transformation. Another contribution is related to the value of using
organizational transformation in evaluating ERP outcomes.
Practical Implications [33]
This case study represents a successful ERP outcome. This can be related to Almab's
practical approach in implementing ERP. Six practical lessons outline can be useful to
other organizations in transforming themselves during a large scale enterprise application.
First is mustering the momentum for transformation. The top management of Almab had
a very clear vision as to what exactly was expected from the ERP system and as a result
was able to clearly communicate the vision to the senior managers, who in turn were
responsible for their respective departments. Because of clear vision and extensive and
open communication, the system was developed within time, within the budget and to the
requirements of the business.
Effective managerial coordination is a second lesson that emerged out of Almab's
experience. The objective of the system was to bring together numerous departments and
hence on geographical basis coordinated with each other for the development of the
system. The empowerment of managers make important decisions related to their
respective departments, the system was customized to meet the specification of business
requirements. There was an organizational wide recognition that for the organization to
utilize the ERP systems effectively, they need to develop both the technical as well as the
managerial capabilities.
The third key lesson is the importance of investing in human resources development.
Because of the extensive process of implementing ERP within the organization, each and
every manager and employee understood the role of the systems within the organization.
Almab also spent a lot of time and money on training employees on the system.
Whenever there was an upgrade, the employees were trained and educated about the
functionalities that were made available.
Fourth, the development of ERP systems requires building mutual relationship within and
with partner organizations and understanding of the organizational processes.
The fifth lesson is related to its assimilation of ERP with its routines. Almab
demonstrated a commitment to constantly innovate and introduce new production,
marketing and pricing strategies that were leveraged from its ERP. Hence, ERP systems
played an important role in the development of the complexity of the organizational
processes and routines.
Last but not least is the emphasis placed on organizational learning. The process of
organizational learning not only assisted Almab to implement one system but the process
had a dual effect of getting into a habit of coordinative learning and hence shared
knowledge across the organization.
31
Conclusion [33]
The organizational equilibrium has shifted to a new state after ERP implementation. The
transformation is greatly enabled by ERP but its cause might not necessarily be attributed
to ERP only. The work practices and innovations ERP allowed, the acceptance and
assimilation of those work practices by Almab staff and management coupled with the
desire to gain competitive advantage have all contributed to the transformation of Almab.
A longitudinal approach of observing an organization over an extended period of time
would be most useful to develop a better understanding of organizational transformation
"enacted slowly, smoothly and subtly". The Seven S dimensions provide an effective
utility to conduct such observations.
Comparisons of the Three Cases
The comparison of the above three cases is listed below.
Table 6: Cross comparison of the Cases Study
Case 1 - Hershey
Case 2 -KV
Case 3 - Almab
Revenue
~$ 4 billion
~$ 400 million
~ $ 1 billion
Reason for ERP
Not clear. Replace
Replace legacy
Replace legacy
legacy systems to
systems to provide
systems to provide
provide global
integration
business processes
business processes
processes
Cost of ERP
$ 112 million
3 - 5 million
N/A
Time
Scheduled 4 years
~ 2 years
14 month
Actually 30 months
Malfunction
Success
Success
Outcomes
Cause order Provide a unified
Increase in
processing problems customer database
inventory turns
usable by all
Reduction in
applications
administration
Faster response
costs
and follow ups to
Better order
customers
fulfillment rates
Improves supply
demand linkage
Increase in
inventory turns
Reduction in
administration costs
Better order
fulfillment rates
Business
Transformation
N/A
N/A
Significant
32
Variable revenue schemes are becoming the sweet spot for big ERP vendors. Faced with
scarce possibilities for new large licensing deals, vendors have adjusted their pricing
models so that they can get incremental license revenue though higher levels of usage.
[38].
REFERENCES
1.
2.
3.
4.
5.
6.
7.
Beheshti, H.M., What managers should know about ERP/ERP II. Management Research
News, 2006. 29(4): p. 184-193.
Koch, C., The ABCs of ERP. http:// www.CIO.com.
ERP. http://www.answers.com/topic/enterprise-resource-planning.
Andrea, R., S. Sieber, and J. Valor, Introduction of ERP.
http://webprofesores.iese.edu/Valor/Docs/EMBA/Intro%20ERPs.pdf.
Enterprise Resource Planning. http://www.erpfans.com/erpfans/erpca.htm.
Gumaer, R., Beyond ERP and MRPII optimized planning and synchronized
manufacturing. IIE Solutions, 1996. 29(9): p. 32-36.
Sarpola, S., Enterprise Resource Planning (ERP) Software Selection And Success Of
Acquisition Process In Wholesale Companies. 2003.
33
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
34
38.
35