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100% found this document useful (2 votes)
2K views

325 L PDF

Uploaded by

RASMAJON
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HARNESS CONNECTOR LOCATION CHART

Connectors

Connector
No. And
Machine
Location

40 Contacts

CONN 1
*

RR-105-9997
Controller

A-10

CONN 2
*

RR-105-9997
Controller

B-10

CONN 9
1 E

A-106-0025
RR-105-9997

CONN 10
2 E

A-106-0025
RR-105-9997

D-4

CONN 11
3 E

A-106-0025
RR-105-9997

D-4

CONN 8
4 E

A-106-0025
RR-105-9997

D-5

CONN 13
4 A

A-106-0025
F-5I-8216

E-10

CONN 24

A-106-0025
H-5I-8215

E-6

CONN 18
1 B

A-106-0025
J-7Y-3921

E-9

CONN 17
1 C

A-106-0025
L-102-7902

F-9

CONN 50

RR-105-9997
C-105-9948

D-13

CONN 6
4 D

RR-105-9997
M-105-9944

C-3

CONN 5
3 D

RR-105-9997
M-105-9944

C-4

CONN 4
2 D

RR-105-9997
M-105-9944

C-4

CONN 67

T-7Y-8139
Tuner

E-11

CONN 14
3 A

A-106-0025
E-111-4712

E-10

CONN 43

RR-105-9997
D-7Y-8113

B-15

CONN 3
1 D

RR-105-9997
M-105-9944

CONN 34

24 Contacts

10 Contacts
3

Area A

3300158

9 Contacts

7 Contacts

6 Contacts

CONN 15
7 C

5 Contacts

Area B

6
3

1
1
4

4
7

3250508

2
3

CONN 25

F-4
23

A-106-0025
H-5I-8215

E-6

RR-105-9997
Engine Coolant Temperature Sensor

E-14

D-7Y-8113
Engine Oil Press Switch

D-15

J-7Y-3921
Lower Wiper Switch

E-7

U-7Y-8105
Converter

E-12

T-7Y-8139
Speaker

D-11

SS-5I-8376
Speaker

D-11

A-106-0025
MM-5I-8374

E-6

H-5I-8215
MM-5I-8374

E-6

A-106-0025
Aux Hydraulic Press Switch

E-2

A-106-0025
K-7Y-3868

F-6

CONN 7
5 E

A-106-0025
S-7Y-5508

D-5

CONN 70

A-106-0025
Seat With Seat Heater

F-10

CONN 59
3 G

AR-105-9997
Boom Raise Press Switch

D-12

C-5

CONN 56
4 H

RR-105-9997
Proportional Reducing Valve

A-12

F-5I-8216
G-5I-8217

E-1

CONN 52
1 G

RA-105-9997
Implement Swing Press Switch

D-12

A-106-0025
Air Conditioner Unit

F-11

CONN 53
1H

RR-105-9997
Level Solenoid

B-12

14
CONN 46

15

CONN 41

16
CONN 21
3 Contacts

8 B
CONN 69

17
CONN 78

38
CONN 79

35
CONN 25A

39
CONN 25B

40
CONN 29

18
CONN 23

19

4C

2 Contacts

E-5

CONN 55
3H

AR-105-9997
Travel Speed Solenoid

A-12

CONN 33

A-106-0025
Lower Wiper Motor

E-2

CONN 54
2 H

RR-105-9997
Trenching Solenoid

A-12

RR-105-9997
RR-105-9997

A-10

CONN 30
1 A

E-111-4712
Monitor

E-2

CONN 12

F-5l-8216
T-7Y-8139

D-11

C-105-9948
Refrigerant Low Press Switch

E-15

CONN 48
2 F

C-105-9948
Start Aid Solenoid

F-13

CONN 45
3 F

Cc105-9948
Travel Alarm

E-14

CONN 66
4 F

C-105-9948
W-7Y-3855

E-14

D-7Y-8113
Air Conditioner Compress Clutch
Solenoid

E-15

D-7Y-8113
Speed Sensor

C-15

CONN 40

20

CONN 47

21

CONN 51

37

D-2

RR-105-9997
Start Aid Coolant Temperature Switch

D-14

A-106-0025
Travel Press Switch

RR-105-9997
X-7Y-8108

C-6

CONN 71

RR-105-9997
Y-51-8249

A-15

C-105-9948
Fuel Level Sensor

F-13

CONN 37

S-7Y-5508
Hammer Control Solenoid

D-5

CONN 68

U-7Y-8105
Converter

E-12

CONN 65

W-7V-3855
Refueling Pump

F-14

CONN 64

W-7Y-3855
Refueling Pump Switch

F-14

CONN 62

X-7Y-8108
Fine Swing Solenoid

C-6

CONN 72

Y-5I-8249
Creeper Speed Control Solenoid

A-15

CONN 73

Y-5I-8249
Creeper Speed Control Solenoid

A-15

31
CONN 49

1 F
26

27

28
29

30

32

E-111-4712
Action Alarm

E-2

CONN 36

F-5I-8216
N-7Y-8245

E-1

CONN 76
8 C

LL-5I-8373
Fine Swing Control Switch

F-7

CONN 35

F-5l-8216
N-7Y-8245

F-1

CONN 83
6 E

A-106-0025
RR-105-9997

D-3

CONN 26
4 B

H-5I-8215
Start Aid Switch

E-5

CONN 80
9 C

A-106-0025
TT-106-0026

F-8

CONN 22
1 B
7

J-7Y-3921
Lower Washer Switch

E-7

CONN 81
10 C

TT-106-0026
Radio Control Switch

F-8

CONN 20
9 B

J-7Y-3921
Hammer Control Switch

E-7

CONN 82

A-106-0025
Travel Press Switch

F-2

H-5I-8215
Low Idle Switch

E-5

31

L-102-7902
Creeper Speed Control Switch

F-7

CONN 74
5 C

L-102-7902
Seat Heater Switch

F-7

CONN 77

MM-5I-8374
LL-5I-8375

F-9

* = Connector is located at the component.

36

Bullet
Terminal

CONN 61
5 B
CONN 60
3 C

K-7Y-3868
Horn Switch

25

3
16

24

20 16

35

35

37
21
4

25

18

10 11
47 31

37 43

26

30

22

20

12

22

19

10

32

5
1
31

38

15

16

25
12 37
21
21
24
23
29
1
20
28
9
6
4
34
31

32

31

23

36
H
F

15 25
2

30

13

43
1
1

20

26

22

22

12

13 3 19
34

14

45

40

16

32

325L:
9KLM1-UP
7LM1-UP

44

35
19

42

Area E

27

11

46

31

28 7
17
4

35 5

Area F

325 & 325L Excavators


Electrical System

325:
8NL1-UP
6RM1-UP

33

46

14

43

36 47

23

15

45
33
40 42
7
3 14
29
11 17 27 B

28

31

44 19
39
40 34
5
39

28

2
4

12 32

13

38

A
5

3
E

11

39 10
33
14 39
40 18 10
47 36

37
5
4

Area G

F-5

Area H

3250507

Machine Harness Connector And Component Locations


Printed in U.S.A.

1994 Caterpillar
All Rights Reserved

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

Component

CONN 31
2 A

33

13

1
3

F-2

CONN 63

22

2 Contacts

AR-105-9997
P-7Y-3887

29 28

34

33

H-5I-8215
Engine Speed Dial

5 D

CONN 38

36

15

21

CONN 27
3 B

34

Area C

13

CONN 75
6 C

D-4

A-106-0025
C-105-9948

E-12

A-15

32

CONN 28

F-51-8216
U-7Y-8105

AR-105-9997
Governor Actuator

25

11

F-2

CONN 44

CONN 42

CONN 12

G-5I-8217
Wiper Motor

D-9

24

12

A-106-0025
J-7Y-3921

23

4 Contacts

SENR6239
June 1994

Schematic
Location

CONN 19
2 B

CONN 39

2 Contacts

CONN 32

Harness And/or
Components

F-10

11

Connectors

A-106-0025
Heater Unit

CONN 58
4 Contacts

Schematic
Location

CONN 15
7 C

10

3250478

Harness And/or
Components

Connector
No. And
Machine
Location

Actuator- Governor

Schematic
Location
B-15

Component Location
Machine
Location
1

Component
Sensor- Speed

Alarm - Action

E-2

3A

Alarm - Travel

E-14

Solenoid - Creeper Speed Control

Alternator

Solenoid - Air Conditioner Compress Clutch

Schematic
Location
C-15

Machine
Location
19

E-15

20

B14,15

46

D-14

Solenoid- Engine Stop

D-15

21

Antenna

E-11,12

Solenoid - Fine Swing

C-6

22

Battery

A-2

Solenoid - Hammer Control

D-5

23

Block - Terminal

B-4

1D

Solenoid - Level

B-12

1H

Breaker

A-9

5D

Solenoid - Start Aid

F-13

25

Controller

B-10

Solenoid - Travel Speed

A-12

3H

Converter

E-12

Solenoid - Trenching

A-12

2H

Dial - Engine Speed

E-5

3B

Speaker

D-11

28

Fuse - Block

B-6, 7, 9

7D

Switch - Aux Hydraulic Press

E-2

29

Horn

C-2, D-2

Switch - Boom Raise Press

D-12

3G

Lamp - Boom

C-1,D-1

Switch - Creeper Speed Control

F-7

6C

Lamp - Cab

E-1, F-1

43

Switch - Disconnect

A-3

6D

Lamp - Chassis

C-2

10

Switch - Engine Oil Press

D-15

31

Lamp - Dome

E-11

42

Switch - Fine Swing Control

F-7

4C

Lighter - Cigar

E-3

1A

Switch - Governor Backup

E-9

7B

Meter - Service

E-2

2A

Switch - Hammer Control

E-7

5B

Monitor

E-2

4A

Switch - Horn

F-5

3C

Motor - Lower Wiper

E-2

11

Switch - Implement Swing Press

D-12

1G

Motor-Starter

C-14

12

Switch-Low Idle

E-5

2B

Motor - Washer

F-13

13

Switch - Lower Washer

D-7

8B

Motor - Wiper

F-2

14

Switch - Lower Wiper

E-7

9B

Pump - Refueling

F-14

15

Switch - Neutral Start

F-3

33

Relay - Boom Lamp

A-7

8D

Switch - Pump Backup

F-8

2C

Relay - Chassis/Cab Lamp

A-9

8D

Switch - Radio Control

F-7

7C

Relay - Fine Swing

A-9

8D

Switch - Refrigerant Low Press

E-15

34

Relay - Horn

B-6

8D

Switch - Refueling

E-13

35

Relay - Main

B-9

4D

Switch - Refueling Pump

F-14

36

Relay - Refueling Pump

A-6

8D

Switch - Seat Heater

F-7

5C

Relay - Starter

B-7

3D

Switch - Speed Change

E-8

6B

Relay - Washer

B-7

8D

Switch - Starter

E-6

1B

Relay - Wiper

B-9

8D

Switch - Start Aid

E-5

4B

Resistor

C-6

2D

Switch - Start Aid Coolant Temperature

D-14

37

Resistor - Backup

F-9

1C

Switch - Travel Press

F-2

47

Seat With Seat Heater

F-10

45

Tuner

E-11

39

Sensor - Engine Coolant Temperature

E-14

16

Unit - Air Conditioner

F-11

40

Sensor - Fuel Level

F-13

1F

Unit - Heater

F-10

44

Sensor - Hydraulic Oil Temperature

A-11

5H

Valve - Proportional Reducing

A-12

4H

AA

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Component
Part Number

Single Wire
Connector

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

A
325-PK-14

Pin

AA
1

Wire
Color

Socket

Normally closed switch that will open with an increase of a specific condition.
2

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

9X-1123
325-PK-14

200-BK-14

Circuit Number
Identification

Wire
Gauge

Electrical Schematic Symbols And Definitions

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

Area D

3250511

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

LEVEL FINISH
SOL
7I-1246

TRENCHING
SOL
7I-1247

L22

RR
1
2

142-BU
B965-GY

491-PK
RR
200-BK

TRAVEL SPEED
SOL
7I-1245

RR
1
2

142-BU
763-BU

CONN 55

Y
2
1

RR

HYD OIL TEMP


SENSOR
4I-5394

CONN 54

200-BK
B747-PU

200-BK
B747-PU

200-BK

142-BU
B964-YL

CONN 73

CONN 44

113-0R
200-BK
A761-PU
A763-GY
B751-YL

CONN 71
PROPORTIONAL
REDUCING VALVE
5I-8368

200-BK
B747-PU

RR

RR
1
2

A768-BU
A769-GY

CONN 56

L22

1
2
3
4
5

24V+
GND
SIG

2
1

2
1

5V+
GND
SIG

ENG/PUMP
CONTROLLER
102-8010 NOTE J
106-0134 NOTE K

RR
1
2
CONN 53

CONN 72

B964-YL
B965-GY
763-BU
A768-BU
A769-GY
B747-PU
113-OR
A761-PU
A763-GY
B751-YL

ATCH
CREEPER SPEED
CONT SOL
7I-8190

L22

L22

RR

14

13

12

11

S
1
2

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

GROUND CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.

STARTING CIRCUIT.

ENGINE SHUTDOWN CIRCUIT.

GAUGE CIRCUIT.

START AID CIRCUIT.


L17

1
2

D761-GN
200-BK

D761-GN
200-BK

124-GN-14
306-GN
B734-GY
200-BK

RR

1
2
CONN 31

RR

RR

OPERATOR STATION

RR

RR

CONN 83

616-BU
200-BK

616-BU
616-BU
200-BK
200-BK

1
2
CONN 38

A768-BU
B747-PU
326-PU
B751-YL
A763-GY
A769-GY
323-WH
365-YL
121-YL
142-BU-14

BOOM LAMP
5I-8250
P
R
V

L13
RR

HORN
7T-0970

322-GY
200-BK

109-OR-6
101-RD-6
304-WH-8

RR
616-BU
322-GY
200-BK
200-BK

L10
200-BK

L14

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

CHASSIS
LAMP
5I-8251

200-BK
607-PK

HARNESS CODE 2

22

HARNESS CODE 3

32

HARNESS CODE 4

33

GND
+B (24V)
GND
BOOM LAMP RELAY
CHASISS LAMP RELAY
WIPER MOTOR RELAY
WASHER RELAY
PWM OUT +
PWM OUT RS232C TxD
RS232C RxD
GLOW
OPTION RELAY 1
OPTION RELAY 2
OPTION RELAY 3

2
1
5
24
14
35
25
17
18
21
31
23
15
16
26
3
4
11
10

109-OR-6
109-OR-8

112-PU-14
112-PU-14
830-OR
B734-GY

112-PU-6

200-BK
306-GN
WW

VV

109-OR-8

L12

115-PK
149-PU
120-YL
113-OR
142-BU-14

10A
10A
10A
10A
10A
10A
10A

CHASSIS/CAB LAMP
BOOM LAMP
RADIO
MONITOR
SOLENOID

101-RD-14
112-PU-14

792-OR
118-GY
118-GY
118-GY
501-GN
501-GN

500-BR

WW

308-YL

START RELAY
9X-8124
VV

XX

RR
309-GY

RR

CONN 58
RR RR
1

112-PU-14

A983-BU
506-PU

114-GN

149-PU

115-PK

607-PK
615-YL

149-PU

147-PU

112-PU-14

WASHER RELAY
7Y-5490

118-GY
501-GN
615-YL
D760-YL
500-BR
120-YL

101-RD-6
101-RD-14
101-RD-14

L31

L10

CONN 6

L28

L28

L29

320-OR

168-GN

323-WH
BK-00

ATCH REFUELING
PUMP RELAY
7Y-5490

JJ

BK-OO

NEG POS

L30

L30

L27

L27

L31

322-GY
616-BU
607-PK
101-RD-14
101-RD-14
101-RD-6

L26

CC

BK-00

CC

HH

BK-00

RELAY PANEL

NEG POS

B-7
B-8
B-4

BB

AA

DISCONNECT
SWITCH
7N-0718
7N-0719(NOTE B)

NEG POS

BATTERY
3T-5760

A-2
A-2
A-3
A-3
B-13
A-2
A-2
A-3
B-14

(NOTE B)
(NOTE B)
(NOTE B)
(NOTE B)

COMPONENT ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
NOTE A: USE WITH SHORT BOOM
NOTE B: USE WITH COLD WEATHER

NOTE E: USE WITH MODEL X224,X225


NEG POS

NOTE G: USE WITH WIDE WIDTH CAB


NOTE H: USE WITH AM/FM RADIO

NOTE J: USE WITH SERIAL NUMBERS 8NL1-UP AND 9KL1-UP


NOTE K: USE WITH SERIAL NUMBERS 6RM 1-UP AND 7LM1-UP

111-4725
7Y-3946
105-9940
105-9947
7Y-3883
111-4737
7Y-3946
7Y-5507
7Y-8298

THIS SCHEMATIC IS FOR THE 325 EXCAVATOR

CHASSIS

D-4 (NOTE K)
D-4 (NOTE J)
D-13
C-15

NOTE C: USE WITH CAB RISER

DD

200-BK-6

AA
BB
CC
DD
EE
GG
HH
JJ
KK

GG

ATCH
BATTERY
3T-5760
(NOTE B)

JJ

L26

109-OR-6

NOTE

CABLE AS.

616-BU

L27

LOC

E-10
E-10
E-1
E-6
E-9
F-6
F-9
B-4
E-1
D-2
C-2
D-5
E-11
E-12
C-2 (NOTE A)
E-14
C-6 (NOTE E)
A-15
D-5 (NOTE C)
F-4 (NOTE C)
F-7 (NOTE E)
F-9 (NOTE E)
D-3
D-11 (NOTE H)
F-8
F-8
E-15 (NOTE K)

VV 111-4711
WW 111-4709
XX 111-4710

365-YL

147-PU
D761-GN
184-BU
792-OR
A983-BU
786-GN
791-PK

PART NO.

WIRE AS.

322-GY

ALT BREAKER
9S-0174

XX
BLOCK AS.
7Y-5499

RR

L#

A 114-5518
A 106-0025
C 105-9948
D 7Y-8113
E 111-4712
F 5I-8216
G 5I-8217
H 5I-8215
J
7Y-3921
K 7Y-3868
L 102-7902
M 105-9944
N 7Y-8245
P 7Y-3887
R 7Y-8216
S 7Y-5508
T 7Y-8139
U 7Y-8105
V 7Y-8143
W 7Y-3855
X 7Y-8108
Y 5I-8249
Z 111-4724
UU 7Y-8123
LL 5I-8375
MM 5I-8374
RR 105-9997
SS 5I-8376
PP 106-0027
TT 106-0026
YY 116-8178

L28

L29

168-GN

D761-GN

ATCH FINE
SWING RELAY
7Y-5490
(NOTE E)

KEY SWITCH
REFUELING PUMP
BACK UP
CIGAR LIGHTER
A/C /HEATER
HAMMER
FINE SWING

L29

786-GN

147-PU
D761-GN

D760-YL

105-BR
168-GN
185-YL
129-BU
124-GN-14
147-PU
147-PU

10A
10A
15A
10A
20A
10A
20A

RR

ATCH
BOOM LAMP
5I-8250

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION

HARNESS AS.

HORN RELAY
7Y-5490

BOOM LIGHT RELAY


7Y-5490

CHASSIS/CAB LIGHT
RELAY
7Y-5490

L16

101-RD-14

HORN
DOME LAMP
E/P CONT
TRAVEL ALARM
WIPER/WASHER
WIPER/WASHER

118-GY
118-GY

791-PK

147-PU

114-GN
103-YL
184-BU
121-YL
118-GY
152-BU

501-GN

115-PK

L15

10A
10A
15A
10A
10A
10A
15A

RR

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

IDENT

CONN 5
CONN 4

RR RR RR

L31

10

CONN
3

304-WH-8

121-YL
113-OR
142-BU-14
506-PU
114-GN

WIPER RELAY
7Y-5490

4
235-BK
184-BU
235-BK
786-GN
791-PK
792-OR
A983-BU

200-BK
200-BK

118-GY

2
266-BK

RELAY PANEL

607-PK

308-YL
410-WH
A755-PK
A756-BU
A757-GY
A758-BR
B730-OR
B731-WH
B740-OR
B739-WH
B786-BU
828-WH
A768-BU
B789-BR
B790-OR
B955-YL
B956-PK
264-BK

308-YL
308-YL

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

HORN
7T-0969

616-BU
200-BK

RESISTOR
7Y-8242

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

322-GY
322-GY
200-BK
200-BK

RR

L14
L12
L15
L16

MAIN RELAY
3T-0376

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

L26

L15
L16

D
ABBREV

3
4
7
8
9
6
1
2
10
5

13
27
37
38
39
29
9
8
6
7
36
34
28
20
19
30
40
12

ATCH
CAB LAMP
5I-8250

615-YL
200-BK

CONN 36

ACTION ALARM
3E-6328

RD
BK

118-GY
120-YL
500-BR
501-GN
D760-YL
615-YL
200-BK
322-GY
616-BU
607-PK

KEY SW
MONITOR ALARM
ACCELERATOR 2
ACCELERATOR 3
ACCELERATOR 4
ACCELERATOR 5
EPR SOLENOID EPR SOLENOID +
G/A +
G/A LOW IDOL SW
TRAVEL SW (LEFT)
BACKUP SW3
BACKUP SW2
BACKUP SW1
RS485 +
RS485 HARNESS CODE 1

1
2

828-WH
830-OR

113-OR
118-GY
120-YL
410-WH
500-BR
501-GN
615-YL
B955-YL
B956-PK
D760-YL
A

L11

L14
L12
L15
L16

L14

CONN 11

L27

A761-PU
A762-PU
A771-PU
B965-GY
B964-YL
D764-GN

321-BR
403-GN
405-GY
491-PK
492-GY
495-GN
763-BU
788-YL

L1

B955-YL
B956-PK
615-YL

118-GY
200-BK
500-BR
501-GN

615-YL
200-BK

V
R

CONN 2 RR
14
3
18
10
23
22
1
6
19
G/A SENSOR
21
ENG SPEED SENSOR 12
SWING BRAKE SW
17
TRENCHING SOL.
8
LEVEL FINISH SOL.
7
BOOM RAISE PRESS SW
15
OPTION SW 1
9
OPTION SENSOR
16
ENGINE OIL LEVEL SW
4
COOLANT LEVEL SW
5
SWING POWER CHANGE SOLENOID 13
OPTION SOLENOID
2
OPTION SW 2
24
HYD OIL LEVEL SW
11
TRAVEL SW (RIGHT)
19
ATTACHMENT
20

118-GY
200-BK
500-BR
501-GN
615-YL
200-BK

E
113-OR
410-WH

A761-PU
A762-PU
A771-PU
B965-GY
B964-YL
D764-GN

CONN 63

CONN 62

RR

403-GN
321-BR
405-GY
491-PK
492-GY
495-GN
763-BU
788-YL

RR
1
2

CONN 10

2
1

309-GY
506-PU
113-OR

L17

586-BR
200-BK

CONN 9

3
4
5
6
1
2
10
8
9
7

L1

OPERATOR STATION

WIPER/WASHER CIRCUIT.

CONN 8

CONN 7

L2
L1

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

RR CONN 1

15

CAB

RD-00

L20

142-BU
142-BU
142-BU

GOV ACTUATOR
7Y-5461 NOTE J
106-0100 NOTE K

ATCH
CREEPER SPEED
CONT SOL
7I-8190

CONN 22

ATCH FINE
SWING SOL
7I-0124
(NOTE E)

L14
L12

SERVICE
METER
6T-7337

RD-00

L20

200-BK

129-BU
B955-YL
B956-PK
113-OR
403-GN
200-BK
410-WH

BK-00

L20

L21

L25

CHASSIS

BK-00

L25

513-OR
200-BK
200-BK
788-YL
405-GY
326-PU
A762-PU

142-BU-14

5
1
4
6
7
3
2

CONN 43

ATCH LOWER
WASHER SW
7X-6387

1
2

L28

200-BK
200-BK
200-BK
200-BK
200-BK-6
CHASSIS

152-BU
578-BU

ALL DASHED LINES ARE ATTACHMENTS.

TRAVEL ALARM
ALTERNATOR (R TERM)
ENGIN OIL SW
HYD OIL TEMP SENSOR
COOLANT SENSOR
FUEL LEVEL SENSOR
TRAVEL SOLENOID
ENG SPEED SENSOR +

EE

KK

513-OR
326-PU
405-GY
788-YL
A762-PU
200-BK
200-BK

BK-00

200-BK-10

1
5
4
3
2
CONN 19

RELAY PANEL

L24

+BATTERY
GND

CONN 34

L1

L17

101-RD-6
RD-00
RD-00

INSTRUMENT
PANEL
7Y-5500

L2

4
5
2
7
8
9
3
6
1
10

MOTOR

101-RD-6
AA
RD-00
RD-00
GG

3
4
1
2

403-GN

200-BK
129-BU

L2

CONN 27

184-BU
786-GN
791-PK
792-OR
A983-BU
235-BK
235-BK

L19

200-BK
200-BK
200-BK

301-BU-10

109-OR-6
304-WH-8

ENGINE
SPEED DIAL
7Y-5465

112-PU-6
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

RR

L18
304-WH-8

COM
SIG 1
SIG 2
SIG 3
SIG 4

B955-YL
B956-PK
113-OR
201-BK

E
1
2
3
4
5

ATCH
AUX HYD
PRESS SW
4I-5387

1
2
CONN 29

CIGAR
LIGHTER
9W-0335

306-GN
308-YL
105-BR
124-GN-14
129-BU
147-PU
185-YL
320-OR
103-YL
152-BU

STARTER
MOTOR
8C-4774
9X-4507(NOTE B)
RR

RR

513-OR

ENGINE SPEED
SENSOR
3E-7886

1
2
CONN 42

+1
S
MOTOR
-

CONN 30

H
200-BK
A755-PK
A756-BU
A757-GY
A758-BR

326-PU
307-OR
105-BR

L21

2
1

ENGINE/PUMP CONTROLLER CIRCUIT.

113-OR
763-BU
A761-PU
A763-GY
A768-BU
A769-GY
B751-YL
B965-GY
B964-YL
B747-PU
142-BU-14
491-PK

311-WH
D

OFF C
ON S
ST B

ATCH LOWER
WIPER SW
7X-6388

CONN 21

308-YL
308-YL

ATCH LOWER
WIPER MOTOR
4I-5019

PLATFORM

ATCH START
AID SW
7X-6387

H
310-PU
308-YL

L13

113-OR

1
2
3

1
3
2
MM

STARTER KEY
SWITCH
9G-7641

3
1
4
2

B734-GY
200-BK

200-BK
200-BK
200-BK

113-OR
121-YL
142-BU-14
506-PU
309-GY
365-YL
323-WH
200-BK
D761-GN

L20

L18
L19
113-OR

B786-BU
D760-YL
200-BK

A
A
A

CONN 26

J
576-PK
152-BU
575-YL

A
CONN 25

L29

323-WH
365-YL

L18

L24

113-OR

309-GY
492-GY
403-GN
405-GY
326-PU
788-YL
A762-PU

L20

CONN 20

B786-BU
D760-YL
200-BK

CONN 37

CAB

321-BR
495-GN
506-PU
323-WH
365-YL
101-RD-6
109-OR-6
304-WH-8

L23

ATCH HAMMER
CONT SW
7X-6386

1
2

1
3
2

ONE TOUCH
LOW IDLE SW
6I-5088

CONN 61

ATCH HAMMER
CONT SOL
7Y-5005

121-YL

L23

147-PU
586-BR

B786-BU
D760-YL
200-BK

576-PK
152-BU
575-YL
200-BK

D764-GN
A771-PU

L19

B790-OR
B790-OR

OPERATOR STATION

OPERATOR STATION

L18

CONN 25A
1
3
2
A
MM

307-OR
310-PU
200-BK
A755-PK
A756-BU
A757-GY
A758-BR
105-BR
326-PU
308-YL

578-BU
152-BU
575-YL
576-PK
200-BK

L3

L11

SPEAKER 7Y-5505(NOTE H)

CONN 50

PLATFORM

B790-OR
B789-BR
B789-BR
B789-BR

TRAVEL
PRESS SW
(RIGHT)
4I-5387

1
2

L11

508-PU
509-WH

CONN 35

308-YL
306-GN
105-BR
124-GN-14
129-BU
147-PU
185-YL
320-OR
103-YL
152-BU
118-GY
120-YL
500-BR
501-GN
D760-YL
615-YL
113-OR

L2
L1

RR

L23

788-YL
A762-PU

CONN 12

B789-BR
B789-BR

200-BK

830-OR
200-BK

L6

1
3
4
5
7
6
2
10
8
9

4
6
5
1
9
8
3
2
7
10

ENG OIL
PRESS SW
6T-1546

152-BU
152-BU
578-BU
576-PK
575-YL

L3

CONN 79
SS

BOOM RAISE
PRESS SW
102-8042 NOTE J
106-0096 NOTE K

1
2
CONN 59

200-BK
200-BK

J
3
1
6

CONN 82

CONN 33

L1

D764-GN
200-BK

CONN 47

311-WH
513-OR
321-BR
121-YL
506-PU
495-GN

1
3
2
CONN 41

RR

L24

200-BK

311-WH
200-BK

L23

405-GY

3
1
4
2

CONN 18
A
J
3
7
6
9
8
10
5
2
1
4
A

SPEAKER 7Y-5505
CONN 78

IMPLEMENT
PRESS SW
102-8041

1
2
CONN 52

200-BK
200-BK-6
200-BK
311-WH
309-GY
403-GN
492-GY
113-OR
109-OR-6

L6

L8

L9
CONN 24
A
H
4
6
3
2
7
8
9
1
10
5

L3

L13

AM/FM RADIO
7Y-5437

200-BK
615-YL
500-BR
501-GN
118-GY

RR

L3

PLATFORM

L6

103-YL
105-BR
124-GN-14
129-BU
147-PU
185-YL
306-GN
308-YL
320-OR
152-BU

AM RADIO
7Y-5433

200-BK
A763-GY
B751-YL
B789-BR
B739-WH
B790-OR
B740-OR
185-YL
147-PU
586-BR

L8

511-BR
512-GN

RR

L9

L3
L8

1
2
7
8
9
3
4
5
6
10

CONN 14
E

SS

B751-YL

B740-OR
B790-OR
B790-OR
B739-WH

ATCH
CAB LAMP
5I-8250

L6

L8

3
1
6

N
615-YL
200-BK

TRAVEL
PRESS SW
(LEFT)
4I-5387

1
2

CONN 51

L5

103-YL
113-OR
118-GY
129-BU
403-GN
410-WH
500-BR
501-GN

L8

SPEED
CHANGE SW
7N-8008
2
185-YL

N
1
2

CONN 32

200-BK

L8

L7

615-YL
122-BU
103-YL
200-BK
T SS

A771-PU
200-BK

ATCH
FINE SWING
CONT SW
7X-6386 (NOTE E)

109-OR-6

+ BATTERY
GROUND

CONN 13

SPEAKER (-)
SPEAKER (+)
GND
BUCK UP
ACC (+)
ILLUMI (+)

2
WH/BK-18 GROUND
1
WH/RD-18 +12 VOLT
3
U CONN 69

200-BK-10
301-BU-10

1
2

CONN 76

615-YL
200-BK

828-WH
200-BK

519-PK
124-GN-14
615-YL
103-YL

L5

L7

109-OR-6
109-OR-6

ATCH
ANTENNA
106-0036

309-GY
200-BK-6

ATCH
START AID
COOLANT TEMP SW
8C-3569

1
2

200-BK
200-BK
200-BK

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

LL

L5

101-RD-6

CONVERTER
7T-8000

U CONN 68
1
RD-18
2
BK-18

403-GN

ENGINE
SHUTDOWN SOL
8C-3663

D760-YL
200-BK

L7

L12

SPEAKER (-)
SPEAKER (+)

E
326-PU

1
2

ATCH
CREEPER SPEED
CONT SW
7X-6386

L12

RADIO FOR JAPAN


T CONN 67

SS T
RR

LL

L5

109-OR-6
B+
D ALT W

147-PU
B747-PU

CONN 75

GOV
BACKUP SW
3T-4405
2
A763-GY

501-GN
118-GY
500-BR
200-BK

+
S
+1
MOTOR
-

101-RD-6

CONN 12
4
3
2
1

306-GN

CONN 60

A755-PK
A756-BU
A757-GY
A758-BR
B730-OR
B731-WH
B734-GY
B739-WH
B740-OR
B786-BU

A
L

200-BK
D760-YL

RR
RR

CONN 23

3
4
5
6
1
2
7
8
9
10

L3

200-BK
320-OR

WIPER MOTOR
4I-6838

CONN 74

TO RADIO

200-BK
122-BU

CONN 46

ALTERNATOR
9W-3043

ATCH
SEAT HEATER SW
7X-6386

2
1

304-WH-8

CONN 40

135-BU
210-BK

121-YL
321-BR

113-OR
492-GY
200-BK

A
C
B

+B
SIGNAL
GROUND

2
122-BU
1
A
PP
CONN 80

1
2

200-BK
320-OR

307-OR

304-WH-8

1
2

ATCH
REFUELING SW
5C-6108

RR

COOLANT TEMP
SENSOR
3E-5370

124-GN
A537-PK

B789-BR
B790-OR

513-OR
200-BK

ATCH
A/C COMPR
CLUTCH SOL
7T-8600 NOTE J
102-0347 NOTE K

L6

L6

F
103-YL
200-BK

C
1
2
CONN 45

120-YL
122-BU

CONN 81

ATCH RADIO
CONT SW
7X-6386

A768-BU
828-WH
830-OR
410-WH
A755-PK
A756-BU
A757-GY
A758-BR
B730-OR
B731-WH
B734-GY
B739-WH
B740-OR
B786-BU
B789-BR
B790-OR
B955-YL
B956-PK

365-YL
323-WH

CONN 80

TT

200-BK
200-BK-14
200-BK

L2

2
1
CONN 66

ATCH
TRAVEL ALARM
3T-1444

B730-OR

TT

1
2

L6

CONN 39

120-YL
122-BU

NEUTRAL START
AID SWITCH
9W-2150

L15

DOME LAMP
096-0721

2
1

264-BK

ANTENNA
106-0036

1
2
CONN 77

120-YL
122-BU

B731-WH
A770-PK

HORN SW
6I-5088

235-BK
266-BK

CAB RIZER
FRAME
(NOTE C)

ATCH RADIO FOR OUTSIDE JAPAN

L7

325-PK
ATCH
REFRIGERANT
LOW PRESS. SW
5I-3959
NOTE J

1
2

MM

C
A
UU
CONN 28

RADIO FOR JAPAN

185-YL

L9

PLATFORM

120-YL
122-BU

A769-GY

A768-BU
A769-GY
B730-OR
A770-PK
B731-WH
185-YL
124-GN
A537-PK
147-PU
B747-PU

3
1
6

D760-YL
105-BR
308-YL
326-PU
A755-PK
A756-BU
A757-GY
A758-BR
B786-BU
320-OR
152-BU
B790-OR
586-BR
A763-GY
B739-WH
B740-OR
B751-YL
B789-BR
147-PU
185-YL

FUEL
LEVEL
SENSOR
7Y-3848 NOTE J
105-9993 NOTE K

CONN 39

513-OR
519-PK

L7

L
5
8
6
9
10
1
3
4
2
7
CONN 17

D760-YL
200-BK
CHASSIS

A768-BU

2
3
1

326-PU
A763-GY
A768-BU
A769-GY
B751-YL
B747-PU
403-GN

NOTE K

124-GN
A537-PK
147-PU
B747-PU
185-YL
A768-BU
A769-GY
B730-OR
B731-WH

1
2

CHASSIS

PUMP
BACKUP SW
3T-4405

CONN 49

WASHER
MOTOR
7T-8890
CHASSIS

BACKUP
RESISTOR
102-8015

586-BR
200-BK

495-GN
235-BK

519-PK
578-BU
310-PU

L4

1
2

506-PU

A770-PK

CONN 70
A
1
A537-PK
2
200-BK

ATCH
SEAT WITH
SEAT HEATER
100-7729
100-7678 (NOTE G)

GROUND STRAP
7G-1060

L5

CONN 15

200-BK
122-BU
103-YL
615-YL
500-BR
501-GN
118-GY

YY

200-BK

ATCH
REFUELING
PUMP
6C-5572

ATCH REFRIGERANT SW
114-5334

MOTOR

CONN 15

CONN 15

ATCH
GROUND STRAP
7G-1060(NOTE C)

321-BR
121-YL
323-WH
365-YL
513-OR
506-PU
311-WH
495-GN

1
2

2
1

C
200-BK
323-WH

CONN 15

NOTE J

NOTE J

ATCH
START AID SOL
9G-4365

ATCH
WASHER
MOTOR
7T-8890

W
2
1
CONN 65

NOTE K

HEATER
UNIT
4I-1275

200-BK

124-GN-14
519-PK
615-YL
103-YL
200-BK-14

113-OR
129-BU
403-GN
410-WH
B955-YL
B956-PK
200-BK

YY

519-PK
513-OR

1
2
CONN 48

200-BK

MOTOR

310-PU
311-WH

200-BK

ATCH
REFUELING
PUMP SW
7Y-8263

578-BU

NOTE K

ATCH
A/C UNIT
4I-0470

1
4
3
5
2

2
OPERATOR STATION

L4

1
4
3
5
2

1
5
6
7
3
4
2

MOTOR

325-PK
365-YL

HEATER
UNIT
107-1995

1
4
3
5
2

9
10
3
7
1
8
4
5
2
6

W
2
1
CONN 64

ATCH
A/C UNIT
107-1994

1
4
3
5
2

OPERATOR STATION

L4

A
C

OPERATOR STATION

L4

235-BK
235-BK
200-BK
200-BK-6
200-BK
200-BK

L4

L7

OPERATOR STATION
519-PK
578-BU
310-PU

A768-BU
A769-GY
B730-OR
B731-WH
B747-PU
120-YL

10

3
2
4
7
6
5
1
8
9
10

11

L16

12

2
1
5
6
7
4
3

13

L30

14

L9

15

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