Serial Number Range

RL4000
TML-4000

from SN RL409-979
from SN TML10-101

Part No. 116693

Rev B19
December 2015

December 2015

RL4000, TML-4000

Part No. 116693

December 2015
How to Read Your Serial Number

Part No. 116693

RL4000, TML-4000

December 2015
Table of Contents

207.1 Cabinet (to serial number RL410-999 and to

TML10-249).........................................................................46

This manual is updated frequently. If you have a

printed manual, you can keep it up to date by
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the
Genie website at www.genielift.com.

207.2 Cabinet (from serial number RL410-1000 and from

TML10-250).........................................................................48
208.1 Winch.........................................................................50

300 Engine and Generator Components

301.1 Kubota D1105-E3BG, View 1....................................52

How to Read Your Serial Number..........................................3

302.1 Kubota D1105-E3BG, View 2....................................54

Parts Stocking List.................................................................7

303.1 Kubota D1105-E3BG, View 3....................................56

How to Order Parts................................................................8

304.1 Kubota D1105-E3BG, View 4....................................58

Service Parts Fax Order Form...............................................9

305.1 Perkins 403D-11G, View 1.........................................60

306.1 Perkins 403D-11G, View 2.........................................62
307.1 Generators.................................................................64

Electronic Version

400 Electrical Components

Click on any page number to view the figure.

401.1 Control Box, 60HZ, View 1.........................................68

402.1 Control Box, 60HZ, View 2.........................................70

100 Decals

403.1 Control Box, 50HZ, View 1.........................................72

101.1 Decals with Words, Roadside (to serial number

RL410-1788 and TML10-289).............................................10

404.1 Control Box, 50HZ, View 2.........................................74

101.2 Decals with Words, Roadside (from serial number

RL410-1789 and TML10-290).............................................12

405.1 Electrical Wiring and Power Cables...........................76

500 Mast Components

102.1 Decals with Words, Curbside (to serial number

RL410-1788 and TML10-289).............................................14

501.1 Mast Assembly and Winch Cable Routing.................78

102.2 Decals with Words, Curbside (from serial number

RL410-1789 and TML10-290).............................................16

503.1 Upper Mast Components, RL4000............................82

103.1 Decals with Words, Lights (to serial number RL410-1788

and TML10-289)..................................................................18

505.1 Light Assembly, Round..............................................86

103.2 Decals with Words, Lights (from serial number

RL410-1789 and TML10-290).............................................20
104.1 Decals with Symbols, Roadside (to serial number
RL410-1788 and TML10-289).............................................22
104.2 Decals with Symbols, Roadside (from serial number
RL410-1789 and TML10-290).............................................24
105.1 Decals with Symbols, Curbside (to serial number
RL410-1788 and to TML10-289).........................................26
105.2 Decals with Symbols, Curbside (from serial number
RL410-1789 and TML10-290).............................................28

502.1 Mast Components.....................................................80

504.1 Upper Mast Components, TML..................................84
506.1 Light Assembly, Square.............................................88

600 Accessories
601.1 Safety and Convenience............................................90
602.1 Engine Options..........................................................92

Indices
Part Number Index...............................................................94
Part Description Index.........................................................97

Cross References

106.1 Decals with Symbols, Lights (to serial number

RL410-1788 and TML10-289).............................................30
106.2 Decals with Symbols, Lights (from serial number
RL410-1789 and TML10-290).............................................32

200 Chassis Components

201.1 Chassis......................................................................34
202.1 TML Outriggers..........................................................36
203.1 Fuel Tank and Hoses.................................................38
204.1 Axle............................................................................40
205.1 Hitches.......................................................................42
206.1 Ballast Box Assembly................................................44

RL4000, TML-4000

Part No. 116693

December 2015
Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 116693

RL4000, TML-4000

December 2015
Notes

RL4000, TML-4000

Part No. 116693

December 2015
Parts Stocking List

Part No. 116693

RL4000, TML-4000

December 2015
How To Order Parts

RL4000, TML-4000

Part No. 116693

December 2015
Fax Order Form

Part No. 116693

RL4000, TML-4000

100 Decals

December 2015

101.1 Decals with Words, Roadside (to serial number RL410-1788 and TML10-289)

10

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

101.1 Decals with Words, Roadside (to serial number RL410-1788 and TML10-289)

Item

Part No.

Description

Qty.

--

237627

DECAL KIT,RL4,WRD,TO SN 1788

RL4000 models (from SN RL409-979
to RL410-1788)

--

237631

DEC KIT,TML4,WRD,TO SN 1788

TML-4000 models (from SN
TML10-101 to TML10-289)

Item

Part No.

Description

Qty.

19

133148

DECAL,DANGER,HAZARD
VOLTAGE.........................................2

20

133455

DECAL,DANGER,GENERAL
SAFETY...........................................1

21

133457

DECAL, MAST STOW

INSTRUCTIONS..............................2

28159

DECAL,DIESEL...............................1

22

133458

DECAL,INSTRUCTION-SETUP......1

28161

DECAL,WARN,CRUSH HAZARD
HAND..............................................2

23

133459

DECAL,WARNING-TOW/TRANS
HAZARD..........................................1

28162

DECAL,WARNING,CRUSHING......2

24

133460

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

DECAL,OPERATING
INSTRUCTIONS..............................1

25

133461

DECAL,TIRE SPECIFICATION.......2

72009

DECAL,COSMETIC,GENIE
TML4000.........................................2
(TML-4000)

26

133477

DECAL,WARNING COLLISION
HAZ.................................................1

72018

DECAL,NOTICE,RAISE/LWR
WINCH............................................1

27

133482

DECAL,WARNING TIP-OVER
HAZ.................................................2

72086

DECAL,LABEL,LIFTING EYE.........2

28

133483

DECAL,WARNING BURN HAZ.......2

72871

DECAL,LABEL,POWER
OUTLET,120V.................................1

29

133484

DECAL,WARNING TOW SPEED.....1

30

133487

DECAL,COSMETIC,RL4000...........2

77172

LABEL,BLANK,4X5,CHROME
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)

31

851691

DECAL- 1 (10/CARD BRADY..........1

32

851692

DECAL- 2 (10/CARD BRADY..........1

33

851693

DECAL- 3 (10/CARD BRADY..........1

34

851694

DECAL - 4 (10/CARD BRADY.........1

10

77055

SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(This is a blank label. Contact Service
Parts to order; the model and serial
number of the machine will be
required.)

--

77183

FILM,POLY,CLEAR,4.5 X 8.75........1

11

97602

DECAL,EXPLOSION HAZARD.......2

12

97666

DECAL,WARN,READ MANUAL......1

13

97675

DECAL,WARN,EXPLSION/BURN
HAZ.................................................1

14

114258

DECAL,DANGER,NO SMOKING.....1

15

114431

DECAL,DANGER,ELECTROCUTION
HZD.................................................2

16

114448

COSMETIC,TEREX LOGO-LG.......1
(RL4000)

17

116901

DECAL,CONTROL BOX AC
CONSOL.........................................1

18

116902

DECAL,CONTROL BOX DC
CONSOL.........................................1

Part No. 116693

RL4000, TML-4000

11

100 Decals

December 2015

101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)

12

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)

Item

Part No.

Description

Qty.

--

237629

DEC KIT,RL4,WRD,FROM SN 1789

RL4000 models (from SN RL410-1789
to RL411-5079)

--

237633

DEC KIT,TML4,WRD,FROM SN 1789

TML-4000 models (from SN
TML10-290 to TML12-9999)

Item

Part No.

Description

Qty.

23

235490

DECAL,COSMETIC, GENIE
LOGO..............................................1

24

851691

DECAL- 1 (10/CARD BRADY..........1

25

851692

DECAL- 2 (10/CARD BRADY..........1

26

851693

DECAL- 3 (10/CARD BRADY..........1

851694

DECAL - 4 (10/CARD BRADY.........1

28159

DECAL,DIESEL...............................1

27

28161

DECAL,WARN,CRUSH HAZARD
HAND..............................................1

28

853289

DECAL, AL/RL CONTROL BOX

DC...................................................1

28162

DECAL,WARNING,CRUSHING......2

29

853294

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

DECAL,AL/RL,CONTROL
BOX,AC...........................................1

72086

DECAL,LABEL,LIFTING EYE.........1

77172

LABEL,BLANK,4X5,CHROME
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)

77055

SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(This is a blank label. Contact Service
Parts to order; the model and serial
number of the machine will be
required.)

--

77183

FILM,POLY,CLEAR,4.5 X 8.75........1

97602

DECAL,EXPLOSION HAZARD.......2

97666

DECAL,WARN,READ MANUAL......1

10

97675

DECAL,WARN,EXPLSION/BURN
HAZ.................................................1

11

114258

DECAL,DANGER,NO SMOKING.....1

12

114431

DECAL,DANGER,ELECTROCUTION
HZD.................................................2

13

133148

DECAL,DANGER,HAZARD
VOLTAGE.........................................3

14

133460

DECAL,OPERATING
INSTRUCTIONS..............................1

15

133461

DECAL,TIRE SPECIFICATION.......2

16

133477

DECAL,WARNING COLLISION
HAZ.................................................1

17

133482

DECAL,WARNING TIP-OVER
HAZ.................................................1

18

133483

DECAL,WARNING BURN HAZ.......2

19

133484

DECAL,WARNING TOW SPEED.....1

20

227518

DECAL,COSMETIC
TEREX,AL4,AL4L............................2

21

133487

DECAL,COSMETIC,RL4000...........1

Part No. 116693

RL4000, TML-4000

13

100 Decals

December 2015

102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)

14

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)

Item

Part No.

--

Description

Qty.

DECAL KIT,WORD,COMPLETE
refer to 101.1

28159

DECAL,DIESEL...............................1

28161

DECAL,WARN,CRUSH HAZARD
HAND..............................................2

28162

DECAL,WARNING,CRUSHING......2

31788

DECAL,DANGER,BATTERY
SAFETY***......................................1

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

72009

DECAL,COSMETIC,GENIE
TML4000.........................................2
(TML-4000)

72086

DECAL,LABEL,LIFTING EYE.........2

97602

DECAL,EXPLOSION HAZARD.......2

97675

DECAL,WARN,EXPLSION/BURN
HAZ.................................................1

10

114258

DECAL,DANGER,NO SMOKING.....1

11

114431

DECAL,DANGER,ELECTROCUTION
HZD.................................................2

12

114464

LABEL,TRAVEL LOCK....................1

13

133012

DECAL,DANGER-BURN/CO
HAZARD..........................................1

14

133017

DECAL,WARNING,CRUSH
HZD,TOWER...................................1

15

133062

Decal, Label, Ground.......................1

16

133148

DECAL,DANGER,HAZARD
VOLTAGE.........................................2

17

133225

DECAL,COSMETIC,TEREX,4X40-R.1

18

133457

DECAL, MAST STOW

INSTRUCTIONS..............................2

19

133461

DECAL,TIRE SPECIFICATION.......2
(TML-4000)

20

133462

DECAL,PERKINS ENGINE
SPECS............................................1

21

133463

DECAL,KUBOTA ENGINE
SPECS............................................1

22

133483

DECAL,WARNING BURN HAZ.......2

23

133487

DECAL,COSMETIC,RL4000...........2
(RL4000)

24

851691

DECAL- 1 (10/CARD BRADY..........1

25

851692

DECAL- 2 (10/CARD BRADY..........1

26

851693

DECAL- 3 (10/CARD BRADY..........1

27

851694

DECAL - 4 (10/CARD BRADY.........1

Part No. 116693

RL4000, TML-4000

15

100 Decals

December 2015

102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)

16

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)

Item

Part No.

--

Description

Qty.

DECAL KIT,WORD,COMPLETE
refer to 101.2

28159

DECAL,DIESEL...............................1

28161

DECAL,WARN,CRUSH HAZARD
HAND..............................................1

28162

DECAL,WARNING,CRUSHING......2

31788

DECAL,DANGER,BATTERY
SAFETY***......................................1

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

72086

DECAL,LABEL,LIFTING EYE.........1

97602

DECAL,EXPLOSION HAZARD.......2

97675

DECAL,WARN,EXPLSION/BURN
HAZ.................................................1

114258

DECAL,DANGER,NO SMOKING.....1

10

114431

DECAL,DANGER,ELECTROCUTION
HZD.................................................2

11

114464

LABEL,TRAVEL LOCK....................1

12

133012

DECAL,DANGER-BURN/CO
HAZARD..........................................1

13

133017

DECAL,WARNING,CRUSH
HZD,TOWER...................................1

14

133062

Decal, Label, Ground.......................1

15

133148

DECAL,DANGER,HAZARD
VOLTAGE.........................................3

16

133461

DECAL,TIRE SPECIFICATION.......2

17

133462

DECAL,PERKINS ENGINE
SPECS............................................1

18

133463

DECAL,KUBOTA ENGINE
SPECS............................................1

19

133483

DECAL,WARNING BURN HAZ.......2

20

227518

DECAL,COSMETIC
TEREX,AL4,AL4L............................2

21

133487

DECAL,COSMETIC,RL4000...........2

23

235490

DECAL,COSMETIC, GENIE
LOGO..............................................2

24

851691

DECAL- 1 (10/CARD BRADY..........1

25

851692

DECAL- 2 (10/CARD BRADY..........1

26

851693

DECAL- 3 (10/CARD BRADY..........1

27

851694

DECAL - 4 (10/CARD BRADY.........1

Part No. 116693

RL4000, TML-4000

17

100 Decals

December 2015

103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)

18

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)

Item

Part No.

--

Description

Qty.

DECAL KIT,WORD,COMPLETE
refer to 101.1

97518

Decal, Instruction, Lamp Disposal....1

97635

DECAL,WARN,PROTECTIVE
BARRIER.........................................4

133016

DECAL,DANGER,ELEC
HAZARD,READ...............................1

133478

DECAL,WARNING BURN HAZ.......4

133488

DECAL,CAUTION TIGHTEN...........1

Part No. 116693

RL4000, TML-4000

19

100 Decals

December 2015

103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)

20

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)

Item

Part No.

--

Description

Qty.

DECAL KIT,WORD,COMPLETE
refer to 101.2

97518

Decal, Instruction, Lamp Disposal....1

133148

DECAL,DANGER,HAZARD
VOLTAGE.........................................1

T108021

DECAL,WARN,PROTECTIVE
BARRIER.........................................1

T108022

DECAL, WARNING BURN

HAZARD..........................................4

Part No. 116693

RL4000, TML-4000

21

100 Decals

December 2015

104.1 Decals with Symbols, Roadside (to serial number RL410-1788 and TML10-289)

22

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

104.1 Decals with Symbols, Roadside (to serial number RL410-1788 and TML10-289)

Item

Part No.

Description

Qty.

--

237628

DECAL KIT,RL4,SYM,TO SN 1788

RL4000 models (from SN RL409-979
to RL410-1788)

--

237632

DEC KIT,TML4,SYM,TO SN 1788

TML-4000 models (from SN
TML10-101 to TML10-289)

28159

DECAL,DIESEL...............................1

52475

Part No.

Description

20

116902

DECAL,CONTROL BOX DC
CONSOL.........................................1

21

133031

DECAL,BURN HAZARD,SYMB.......1

22

133065

DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2

23

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................2

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

24

133487

DECAL,COSMETIC,RL4000...........2

25

851691

DECAL- 1 (10/CARD BRADY..........1

26

851692

DECAL- 2 (10/CARD BRADY..........1

27

851693

DECAL- 3 (10/CARD BRADY..........1

28

851694

DECAL - 4 (10/CARD BRADY.........1

72009

DECAL,COSMETIC,GENIE
TML4000.........................................2
(TML-4000)

72077

DECAL,LABEL,ARROW..................2

72086

DECAL,LABEL,LIFTING EYE.........2

72871

DECAL,LABEL,POWER
OUTLET,120V.................................1

77172

LABEL,BLANK,4X5,CHROME
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)

82472

DECAL,WARNING,CRUSHING
HAZARD..........................................2

82487

DECAL,SYMBOL-READ THE
MANUAL..........................................2

10

82961

DECAL, LABEL, RAISE/LOWER

SYMB..............................................2

11

77055

SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(This is a blank label. Contact Service
Parts to order; the model and serial
number of the machine will be
required.)

--

77183

FILM,POLY,CLEAR,4.5 X 8.75........1

12

114251

DECAL,LABEL,NO
SMOKING,SYMB............................1

13

114391

DECAL,WARNING,CRUSHING......2

14

114448

COSMETIC,TEREX LOGO-LG.......1
(RL4000)

15

116893

DECAL,TOW SPEED SYMBOL......1

16

116894

DECAL,BURN HAZARD SYMBOL...2

17

116895

DECAL,TIP HAZARD SYMBOL......2

18

116896

DECAL,COLLISION HAZARD
SYMBOL..........................................2

19

116901

DECAL,CONTROL BOX AC
CONSOL.........................................1

Part No. 116693

Item

RL4000, TML-4000

Qty.

23

100 Decals

December 2015

104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)

24

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)

Item

Part No.

Description

Qty.

--

237630

DEC KIT,RL4,SYM,FROM SN 1789

RL4000 models (from SN RL410-1789
to RL411-5079)

--

237634

DEC KIT,TML4,SYM,FROM SN 1789

TML-4000 models (from SN
TML10-290 to TML12-9999)

28159

DECAL,DIESEL...............................1

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

72077

DECAL,LABEL,ARROW..................2

72086

DECAL,LABEL,LIFTING EYE.........2

77172

LABEL,BLANK,4X5,CHROME
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)

Item

Part No.

Description

Qty.

16

116902

DECAL,CONTROL BOX DC
CONSOL.........................................1

17

116902

DECAL,CONTROL BOX DC
CONSOL.........................................1

17

133031

DECAL,BURN HAZARD,SYMB.......1

18

133031

DECAL,BURN HAZARD,SYMB.......1

18

133065

DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2

19

133065

DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2

19

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3

20

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3

20

227518

DECAL,COSMETIC
TEREX,AL4,AL4L............................2

21

133487

DECAL,COSMETIC,RL4000...........2

82472

DECAL,WARNING,CRUSHING
HAZARD..........................................2

82487

DECAL,SYMBOL-READ THE
MANUAL..........................................2

23

235490

DECAL,COSMETIC, GENIE
LOGO..............................................2

77055

SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(This is a blank label. Contact Service
Parts to order; the model and serial
number of the machine will be
required.)

24

851691

DECAL- 1 (10/CARD BRADY..........1

25

851692

DECAL- 2 (10/CARD BRADY..........1

26

851693

DECAL- 3 (10/CARD BRADY..........1

27

851694

DECAL - 4 (10/CARD BRADY.........1

--

77183

FILM,POLY,CLEAR,4.5 X 8.75........1

114251

DECAL,LABEL,NO
SMOKING,SYMB............................1

10

114391

DECAL,WARNING,CRUSHING......2

11

114448

COSMETIC,TEREX LOGO-LG.......2

11

116893

DECAL,TOW SPEED SYMBOL......1

12

116893

DECAL,TOW SPEED SYMBOL......1

12

116894

DECAL,BURN HAZARD SYMBOL...2

13

116894

DECAL,BURN HAZARD SYMBOL...2

13

116895

DECAL,TIP HAZARD SYMBOL......2

14

116895

DECAL,TIP HAZARD SYMBOL......2

14

116896

DECAL,COLLISION HAZARD
SYMBOL..........................................2

15

116896

DECAL,COLLISION HAZARD
SYMBOL..........................................2

15

116901

DECAL,CONTROL BOX AC
CONSOL.........................................1

16

116901

DECAL,CONTROL BOX AC
CONSOL.........................................1

Part No. 116693

RL4000, TML-4000

25

100 Decals

December 2015

105.1 Decals with Symbols, Curbside (to serial number RL410-1788 and to TML10-289)

26

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

105.1 Decals with Symbols, Curbside (to serial number RL410-1788 and to TML10-289)

Item

Part No.

--

Description

Qty.

DECAL KIT,SYMBOL,COMPLETE
refer to 104.1

28159

DECAL,DIESEL...............................1

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

72009

DECAL,COSMETIC,GENIE
TML4000.........................................2

72077

DECAL,LABEL,ARROW..................2

72086

DECAL,LABEL,LIFTING EYE.........2

82472

DECAL,WARNING,CRUSHING
HAZARD..........................................2

82481

DECAL,SYMBOL-BATTERY
SAFETY...........................................1

82487

DECAL,SYMBOL-READ THE
MANUAL..........................................2

82961

DECAL, LABEL, RAISE/LOWER

SYMB..............................................2

10

114251

DECAL,LABEL,NO
SMOKING,SYMB............................1

11

114391

DECAL,WARNING,CRUSHING......2

12

116894

DECAL,BURN HAZARD SYMBOL...2

13

116896

DECAL,COLLISION HAZARD
SYMBOL..........................................2

14

133031

DECAL,BURN HAZARD,SYMB.......1

15

133055

DECAL,LABEL,BURN/CO2
HAZARD..........................................1

16

133062

Decal, Label, Ground.......................1

17

133065

DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2

18

133066

DECAL,LABEL-CRUSH
HAZ,TOWER...................................1

19

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................2

20

133225

DECAL,COSMETIC,TEREX,4X40-R.1

21

133487

DECAL,COSMETIC,RL4000...........2

22

851691

DECAL- 1 (10/CARD BRADY..........1

23

851692

DECAL- 2 (10/CARD BRADY..........1

24

851693

DECAL- 3 (10/CARD BRADY..........1

25

851694

DECAL - 4 (10/CARD BRADY.........1

Part No. 116693

RL4000, TML-4000

27

100 Decals

December 2015

105.2 Decals with Symbols, Curbside (from serial number RL410-1789 and TML10-290)

28

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

105.2 Decals with Symbols, Curbside (from serial number RL410-1789 and TML10-290)

Item

Part No.

--

Description

Qty.

DECAL KIT,SYMBOL,COMPLETE
refer to 104.2

28159

DECAL,DIESEL...............................2

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

72077

DECAL,LABEL,ARROW..................2

72086

DECAL,LABEL,LIFTING EYE.........2

82472

DECAL,WARNING,CRUSHING
HAZARD..........................................2

82481

DECAL,SYMBOL-BATTERY
SAFETY...........................................1

82487

DECAL,SYMBOL-READ THE
MANUAL..........................................2

114251

DECAL,LABEL,NO
SMOKING,SYMB............................1

114391

DECAL,WARNING,CRUSHING......2

10

116894

DECAL,BURN HAZARD SYMBOL...2

11

133031

DECAL,BURN HAZARD,SYMB.......1

12

133055

DECAL,LABEL,BURN/CO2
HAZARD..........................................1

13

133062

Decal, Label, Ground.......................1

14

133065

DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2

15

133066

DECAL,LABEL-CRUSH
HAZ,TOWER...................................1

16

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3

17

227518

DECAL,COSMETIC
TEREX,AL4,AL4L............................2

18

133487

DECAL,COSMETIC,RL4000...........2

20

235490

DECAL,COSMETIC, GENIE
LOGO..............................................2

21

851691

DECAL- 1 (10/CARD BRADY..........1

22

851692

DECAL- 2 (10/CARD BRADY..........1

23

851693

DECAL- 3 (10/CARD BRADY..........1

24

851694

DECAL - 4 (10/CARD BRADY.........1

Part No. 116693

RL4000, TML-4000

29

100 Decals

December 2015

106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)

30

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)

Item

Part No.

--

Description

Qty.

DECAL KIT,SYMBOL,COMPLETE
refer to 104.1

116897

DECAL,BODILY INJURY
SYMBOL..........................................4

116898

DECAL,BURN HAZARD SYMBOL...4

116899

DECAL,TIGHTEN FIXTURES
SYMBOL..........................................2

133064

DECAL,LABEL-ELEC HAZ
VOLTAGE.........................................1

Part No. 116693

RL4000, TML-4000

31

100 Decals

December 2015

106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)

32

RL4000, TML-4000

Part No. 116693

December 2015

100 Decals

106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)

Item

Part No.

--

Description

Qty.

DECAL KIT,SYMBOL,COMPLETE
refer to 104.2

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3

T108023

DECAL,BODILY INJURY
SYMBOL..........................................1

T108024

DECAL,BURN HAZARD SYMBOL...2

Part No. 116693

RL4000, TML-4000

33

200 Chassis Components

December 2015

201.1 Chassis

34

RL4000, TML-4000

Part No. 116693

December 2015

200 Chassis Components

201.1 Chassis

Item

Part No.

Description

Qty.

Item

Part No.

Description

19

834211

SPRING,LEAF FOR AXLE, 4 PLY....2

19A

236977

KIT,U-BOLT,PLATE,&NUTS,116949.2

Ref., FUEL TANK

refer to 203.1

Ref., FUEL TANK SUPPORT BKT

refer to 203.1

20

Ref., AXLE
refer to 204.1

Qty.

3A

182330

FP-BATTERY HOLD-DOWN ROD...2

10.25 inches

21

Ref., HITCH.....................................1
refer to 205.1

--

990150

NUT,NYLOCK,1/4-20 GR2

22

C61400100 PULLEY,STEEL,3"...........................1

3B

182331

BATTERY HOLD DOWN ROD

11.25 inches

23

990200

NUT,NYLOCK,1/2-13 GR2..............1

24

990820

SCREW,HHC,1/2-13 X 2 G.............1

25

C54201300 SCREW FLANGE 1/2 -13X.............1

26

CS63C080

27

C61300500 YOKE & BASE PIN ASSEMBLY......1

--

C61300402 SLEEVE,CABLE,1/16".....................4
for C61300500

--

C61300405 CABLE,3/64"X1/16",BOOM PIN......2

for C61300500

--

C61300501 PIN,0.75 X 7' ZINC..........................1

for C61300500

--

C61300502 CLIP,HITCH PIN..............................1

for C61300500

--

990150

NUT,NYLOCK,1/4-20 GR2..............2

174170

FP-BATTERY HOLDOWN
ANGLE............................................1

Ref., BATTERY CABLES.................1

refer to 405.1

BASE,BOOM/TOWER RL4.............1

5A

112300

BATTERY.........................................1

5B

161085

BATTERY,12V,700CCA

851820

DECAL- SYMBOL FOR GROUND...1

C51600600 NUT,CLIP,3/8-16X.75.......................9

840222

SNAP RING,JACK (841430)...........4

841430

JACK,MECHANICAL,3000LB..........4

9A

840221

JACK BRACKET,WELD ON SWIVEL

28

C54100200 NUT, NYLOCK 7/8-9 Z....................1

10

CR82C000

BASE,TRAILER RL4.......................1

29

C54300400 WASHER,FLAT,7/8 Z.......................1

11

840394

BOLT,AXLE, 9/16-18 X 3"................6

30

C54300200 WASHER FLAT 1/2ZP.....................1

12

840395

NUT,AXLE SPRING 2000NO..........6

31A

22111936

13

841473

SHACKLE,AXLE,4-5/8" LONG........4

14

C51600200 LATCH HEAVY DUTYSPRING........2

RL models

CHAIN,SAFETY,3000#,3/8 X 30
IN.....................................................2
30" safety chain with S-hook

31B

22111935

15

216370

MA-CHAIN SAFETY 3000LB 3/8X30"

30" safety chain with snap hook

31C

112225

MA-CHAIN SAFETY 3000LB

42" safety chain with snap hook

16

LEG,OUTRIGGER RL.....................2
RL models
Ref., OUTRIGGERS
TML models; refer to 202.1

32

CS62A011

HOUSING,OUTRIGGER RL4.........1
RL models

32

990160

16A

990200

NUT,NYLOCK,1/2-13 GR2..............2
RL models

32

C51601462 NUT FLANGE 3/8 -16......................3

CU63B054

CABLE,TOWER TILT,.25 IN RL4.....1

16A

993860

WASHER,FLAT,1/2 SS 18-8 BIN.....2

RL models

33

993180

NUT,NYLOCK,3/4-10 ZP.................1

34

C54200800 BOLT 3/4 -10X 5 Z G5.....................1

17

230051

TONGUE, RL/TML
(after May, 2011)

35

930950

WTHRSRIP, 1/4" X 1/2"W..............96

inches

17

CS82A020

TONGUE W/JACKBRKT B-O-H......1

(before June, 2011)

36

851310

DECAL-ATTN ALL JACKS MUST

BE....................................................3

116021

WHEEL/TIRE ASSY,13",175/80
LRB..................................................2

37

CR51A102

DECAL,WARNING,ALL
OUTRIGGER...................................1

16

18A
18B

Part No. 116693

32A

Ref., WINCH
refer to 208.1
SCREW,HHC,3/8-16 X 3.75............1

Ref., LUG NUT

refer to 204.1

RL4000, TML-4000

35

200 Chassis Components

December 2015

202.1 TML Outriggers

36

RL4000, TML-4000

Part No. 116693

December 2015

200 Chassis Components

202.1 TML Outriggers

Item

Part No.

Description

116667

WELDMENT,OUTRIGGER CS........1
right front

1A

116668

WELDMENT,OUTRIGGER RS........1
left front

116563

AS-BRACKET,RS,OUTRIGGER
MNT.................................................1

--

116564

AS-BRACKET,CS,OUTRIGGER
MNT.................................................1

116674

FP-STRIKER PLATE,TML RS.........1

--

116686

FP-STRIKER PLATE,TML CS.........1

69814

SPRING, TORSION,.875 ID X .50....2

69800

WELDMENT, OUTRIGGER
HANDLE..........................................2

80003

STRUT BAR, OUTRIGGER.............2

80000

WELDMENT, STRUT GUIDE***......2

51131

SCREW,HHC,5/8-11 X 2.5..............2

42191

WASHER,FLAT,.640X1.160X.09.....2

10

69815

SPACER, SLEEVE,.63 X .75 X

.50....................................................2

11

38028

NUT,LP NYLOCK,5/8-11.................2

12

840222

SNAP RING,JACK (841430)...........2

13

841430

JACK,MECHANICAL,3000LB..........2

14

990650

COTTER PIN 1/8X1 SSBIN

STOCK............................................2

15

990660

ROLL PIN 1/4 X1-5/8.......................2

16

120222

CLEVIS,CYLINDER END................2

17

790710

SPRING,COIL,1/2 X 2.25................2

18

981660

SCREW 1/2-13 X 1.5 IN..................2

19

991650

WASHER LOCK 1/2ZP....................2

20

990210

WASHER FLAT 1/2ZP.....................5

21

995320

SCREW 1/2-13NCX4-1/2H..............2

22

33373

WASHER,SHIM,1.50 X .890 X .09...1

23

80203

BUSHING, OUTRIGGER, MAIN.....1

24

6198

NUT,NYLOCK,1/2-13.......................2

25

69813

BUSHING, .875 X.507 X 2.04.........1

26

80323

SPACER, STRUT............................1

27

995810

SCREW 1/4-20NCX5/8 HW............2

28

32499

E CLIP,.875 IN.SL LEG....................1

Part No. 116693

Qty.

RL4000, TML-4000

37

200 Chassis Components

December 2015

203.1 Fuel Tank and Hoses

38

RL4000, TML-4000

Part No. 116693

December 2015

200 Chassis Components

203.1 Fuel Tank and Hoses

Item

Part No.

Description

Qty.

FUEL TANK
ASSY,PLASTIC,30G,RL4................1
Fuel tank part number CR21A000 is
no longer available. If ordering a
replacement fuel tank you must order
RL4 Fuel Tank Kit (part number
1255815). Item numbers 2-20 can still
be ordered for units with older style
fuel tanks.

--

14262

PLUG,HEX SOCKET,3/8 MPT

tank drain

CR59B035

FUEL TANK SUPPORTBRKT.

RL4-B..............................................1

--

996380

NUTSERT 5/16-18 UNCP/..............2

C42200220 CAP,FUEL,RL4000..........................1

891550

FITTING,STRAIGHT ADAPTER......1

891520

PIPE FITTING STR ELBO...............1

891560

HOSE FITTING PIPE/BAR..............1

890785

HOSE,FUEL,1/8"ID...............5.5-feet
fuel return from engine injector pipe
to tank

792750

CLAMP 7/16 TO 25/32.....................2

C90200400 FITTING,PICKUP & RETURN.........1

10

898590

HOSE FITTING PIPE/BAR..............1

11

792750

CLAMP 7/16 TO 25/32.....................5

12

890795

HOSE,FUEL,5/16"ID..............15-feet
fuel supply from tank to inline filter

13

740620

FILTER,IN-LINE,FUEL,5/16"...........1
Kubota models

14

890795

HOSE,FUEL,5/16"ID.............2.5-feet
fuel supply from inline filter to pump

15

995810

SCREW 1/4-20NCX5/8 HW............2

for 660320

16

660320

PUMP,FUEL, 12VDC.......................1
Kubota models (mounted on chassis)

R890065

HOSE FITTING PIPE/BARB

1/8MX..............................................2
for 660320

17

890795

HOSE,FUEL,5/16"ID...........1.75-feet
fuel supply from pump to engine fuel
filter

18

890795

HOSE,FUEL,5/16"ID................4-feet
fuel supply from tank to primer pump

19

85155

PUMP,PRIMER,PERKINS***...........1
Perkins models

16A

Part No. 116693

Item
20

21

RL4000, TML-4000

Part No.

Description

Qty.

890795

HOSE,FUEL,5/16"ID.............2.5-feet
fuel supply from primer pump to
engine fuel filter
Ref., CHASSIS
refer to 201.1

39

200 Chassis Components

December 2015

204.1 Axle

40

RL4000, TML-4000

Part No. 116693

December 2015

200 Chassis Components

204.1 Axle

Item

Part No.

Description

--

116949

AXLE ASSY,2200#,STRAIGHT
Complete (includes items 1-10)

840376

NUT,WHEEL, 1/2 X 20..................10

236978

KIT,HUBS,BRINGS&SEALS,116949.1
includes items 3-5, 7 and 9

Qty.

RACE, INNER.................................1
for reference only - not available
separately

230561

BEARING,ALXL,840377,841050.....2

C82100102 AXLE SEAL,2000# AXLE,DL220.....1

RACE, OUTER................................1
for reference only - not available
separately

230578

WASHER,ALXL,840377,841050

834228

GREASE CAP, AXLE, 3000LB........1

834250

HAMMERBLOW SPINDLE
NUT,AXLE.......................................1

7604

PINCOTTER 0.125 1.750

10

Part No. 116693

RL4000, TML-4000

41

200 Chassis Components

December 2015

205.1 Hitches

42

RL4000, TML-4000

Part No. 116693

December 2015

200 Chassis Components

205.1 Hitches

Item

Part No.

Description

Qty.

994200

SCREW 1/2-13NCX5-1/2H

991650

WASHER LOCK 1/2ZP

6095

WASHER,FLAT,USS,1/2",Y

990200

NUT,NYLOCK,1/2-13 GR2

995310

SCREW,HHC,1/2-13 X 4 G

841500

**COUPLER SURGE 2"

BALL,6000#.....................................1
used with hydraulic brake option only

--

57332

COUPLER,BALL,2" CLASS II

T109127

HITCH
RING,COMBO,16"LENGTH............1

89163

BALL, 2" ZINC.................................1

122079

WASHER,FLAT,1.000,HARDENED

33265

NUT,HEX,1-8

10

996030

SCREW,HHC,1/2-13 X 6 GR5 ZP

11

183731

SCREW,HHC,1/2-13 X 6

12

78390

PIN,LYNCH......................................1

13

T109129

SPACER,SIDE,COMBO,HTCH,BOLT-ON.2

14

176335

PLATE,SIDE,COMBO
HITCH,BOLT-ON.............................2

15

213770

HITCH,RING,BOLT-ON 2.5" ID........1

16

13854

SCREW,HHC,1/2-13 X 4.5,GRD.8

17

990210

WASHER FLAT 1/2ZP

18

116936

AS-RING HITCH MOUNT...............1

19

6-5208-44

SCREW,HHC,1/2-13 X 5.5,GRD.8

20

123461

SCREW,HHC,5/8-11X4.50,GR8,Y

21

6035

WASHER,FLAT,USS,5/8",Y

22

6024

NUT,NYLOCK,5/8-11

23A

116937

HITCH,2.5"RING,6 TON..................1
2.5 inch ring

23B

T110632

HITCH,3"RING,6TON......................1
3 inch ring

24

51131

SCREW,HHC,5/8-11 X 2.5

25

993835

WASHER FLAT 5/8

26

993890

WASHER LOCK 5/8 ZP

27

994630

NUT HEX 5/8-11NCGRADE2 ZP

28

211410

AS-RING HITCH FOR ADJ HT

2.5 inch ring

29

841200

HITCH PINTLE RING 3 I.................1

3 inch ring

30

221580

HITCH, ADJ HEIGHT BOLT ON......1

31

124450

HITCH 24 HEIGHT..........................1

Part No. 116693

RL4000, TML-4000

43

200 Chassis Components

December 2015

206.1 Ballast Box Assembly

44

RL4000, TML-4000

Part No. 116693

December 2015

200 Chassis Components

206.1 Ballast Box Assembly

Item

Part No.

Description

1A

114355

BALLAST
ASSY,60HZ,MH,1KW,120V.............1
60 Hz Ballast Assembly without decals
(refer to Section 1)

1B

115366

BALLAST
ASSY,50HZ,MH,1000W...................1
50 Hz Ballast Assembly without decals
(refer to Section 1)

161184

FP-BALLAST BOX REAR................1

995490

SCREW,HH SLOT,1/4 X 0.75

161181

FP-BALLAST BOX TOP...................1

5A

160030

BALLAST/CAP MH60Hz120...........1
60 Hz; includes item 6

5B

160490

BALLAST MH 50HZ 120V/..............1

50 Hz; includes item 6

6A

160032

CAPACITOR 24uF MH 60H.............1

60 Hz

6B

160033

CAPACITOR,50HZ
MH,26MF(BALLAST........................1
50 Hz

663860

CONNECTOR 5P MALE
RECEPTACLE.................................1

161185

FP-BALLAST BOX FRONT.............1

161180

FP-BALLAST BOX BOTTOM...........1

10

189346

SPACER,BALLAST,STACKED.........2

Part No. 116693

Qty.

RL4000, TML-4000

45

200 Chassis Components

December 2015

207.1 Cabinet (to serial number RL410-999 and to TML10-249)

46

RL4000, TML-4000

Part No. 116693

December 2015

200 Chassis Components

207.1 Cabinet (to serial number RL410-999 and to TML10-249)

Item

Part No.

Description

Qty.

Item

Part No.

Description

Qty.

CABINET FRONT PANELRL...........1

C51601450 SCREW FLANGE 5/16 -18X1

29

CR58C011

C51601451 NUT,FLANGE,5/16-18 Z

30

C83400100 FENDER,STEEL,RL4......................2

C51400301 CUSHION,TWR
SP,1.25"X0.75"RL4..........................2

CR56C040

CABINET UNDERDOORPANE.......1

995810

SCREW 1/4-20NCX5/8 HW

75144

WASHER,FLAT,SAE 1/4",ZINC

Ref., COIL CORD............................1

refer to 405.1

680250

LOCKNUT, CONDUIT 3/4CSA

APPVD............................................1

CR58C012

COIL CORD BULKHEADPLA.........1

10

682740

NIPPLE CHASE 3/4CSA APPVD.....1

--

682750

NIPPLE CHASE 1/2CSA APPVD.....1

11

C51601442 SCREW FLANGE 1/4 -20X

12

C51601441 NUT,FLANGE,1/4-20

13

990670

14

C61300501 PIN,0.75 X 7' ZINC..........................1

--

31

Ref. TOWER BASE

(refer to 201.1)

32

C51601520 SCREW ,10X1.5X35MM GR8.8

33

CR54B050

DOOR RDSIDE RL4-B4 SN

R410-100.........................................1

34

CR59C010

PANEL TOP-AL HINGERL...............1

35

CR54B040

DOOR CURBSIDERL4-B NE..........1

RIVET,POP,SS,3/16"X1/2" BLIND

C61300502 CLIP,HITCH PIN

15

C54200400 SCREW ALLENHEX 1/2 -13X 1.5

16

991650

WASHER LOCK 1/2ZP

17

CU63A040

SUPPORT,PLASTIC,1 X 2.5 X
3.5"..................................................2

18

CR63A040

AS-WELDMENT, CRADLE..............1

19

C51600800 NUT CLIP 1/4 -20X3/4.....................1

20A

116913

WELDMENT, PANEL, REAR, RL4...1

(to SN RL4011-4235 and
TML4011-408)

--

663520

LIGHT,LICENSE TAG
W/BRACKET...................................1
(not shown)

21

796610

HINGE,PIANO,1.5"W X 51.75"L......1

22

24514

BOX,INSTRUCTION STORAGE.....1

23

C54201200 SCREW CARRIAGE 1/4 -20X 3/4 Z

24

993850

25

C51100300 HANDLE,T-TYPE,BLACK W/KEY.....2

cam required; order separately

--

C42200203 KEYS FOR CH751 LOCK PAIR......2

--

C51100200 CAM,DOOR HANDLE,RL4000........2

WASHER FLAT 1/45/8 SBIN

26

CR56C050

27

C51500200 PROP,DOOR,TELESCOPIC,10".....2

28

930950

Part No. 116693

CABINET UNDERDOORPANE***....1
WTHRSRIP, 1/4" X 1/2"W
(sold by the foot)

RL4000, TML-4000

47

200 Chassis Components

December 2015

207.2 Cabinet (from serial number RL410-1000 and from TML10-250)

48

RL4000, TML-4000

Part No. 116693

December 2015

200 Chassis Components

207.2 Cabinet (from serial number RL410-1000 and from TML10-250)

Item

Part No.

Description

995810

SCREW 1/4-20NCX5/8 HW

993850

WASHER FLAT 1/45/8 SBIN

Part No.

Description

29

116912

PANEL, UNDERDOOR,
ROADSIDE......................................1

C51601450 SCREW FLANGE 5/16 -18X1

30

116927

BUMPER, DOOR, RUBBER............4

992330

31

796432

BRACKET W/BALL,GAS SPRING...8

C51601451 NUT,FLANGE,5/16-18 Z

32

796436

SPRING,GAS,16",60LBS................4

C83400100 FENDER,STEEL,RL4......................2

33

116910

PANEL, DOOR, RL4........................2

116911

PANEL, UNDERDOOR,
CURBSIDE......................................1

34

116908

PANEL, FRONT, CABINET, RL4......1

35

116918

HOLDER, LITERATURE..................1

C51400301 CUSHION,TWR
SP,1.25"X0.75"RL4..........................2

Qty.

WASHER FLAT 5/16YZP

Ref., COIL CORD............................1

36
38

10

680250

LOCKNUT, CONDUIT 3/4CSA

APPVD............................................1

11

CR58C012

COIL CORD BULKHEADPLA.........1

12

682740

NIPPLE CHASE 3/4CSA APPVD.....1

--

682750

NIPPLE CHASE 1/2CSA APPVD.....1

13

75144

WASHER,FLAT,SAE 1/4",ZINC

14

995050

SCREW #10-32NFX3/4 LO

15

995420

NUT LOCK NYLON INSERT

16

C21353

BOLT,CARRIAGE 3/8-16X.75 Z KEG

17

981120

WASHER FLAT 3/8 ZP SAE BIN

18

990170

NUT LOCK NYLON INSERT 3/8

19

990670

RIVET,POP,SS,3/16"X1/2" BLIND

20

116909

PANEL, TOP, CABINET, RL4...........1

21

C61300501 PIN,0.75 X 7' ZINC..........................1

--

C61300502 CLIP,HITCH PIN..............................1

22

C54200400 SCREW ALLENHEX 1/2 -13X 1.5

23

991650

WASHER LOCK 1/2ZP

24

CR63A040

AS-WELDMENT, CRADLE..............2

25A

116913

WELDMENT, PANEL, REAR, RL4

(to SN RL4011-4235 and
TML4011-408)

25B

230736

AS-WELDMENT, PANEL, REAR, RL4

(from SN RL4011-4236 and
TML4011-409)

--

663520

LIGHT,LICENSE TAG
W/BRACKET...................................1
(not shown)

--

C51601530 SCREW FLANGE 3/8 X1.5ZP***.....2

26

794890

HINGE,STAINLESS
STEEL,BLACK................................4

27

790940

HANDLE,CHROME,5.75"................2

28

189796

HASP CABINET DOOR5584AL4/5

Part No. 116693

Item

RL4000, TML-4000

Qty.

Ref. TOWER BASE

(refer to 201.1)
116923

SPACER, TOWER, RL4...................1

49

200 Chassis Components

December 2015

208.1 Winch

50

RL4000, TML-4000

Part No. 116693

December 2015

200 Chassis Components

208.1 Winch

Item

Part No.

Description

Qty.

--

1256081

SERVICE KIT,PINION SHAFT-K1550

includes items 1,3,5,6 and 7

--

1256082

SERVICE KIT,PINION SHAFT-K2550

includes items 2 and 18

--

1256083

SVC KIT, FRICTION KISC K/KX

includes qty 2 of item 4

--

C61100200 WINCH,W/HNDL,5.1:1,1500LBS
(item 15 not included)

BUSHING, SMALL PINION, FULTON

(6199)..............................................2
(component no longer available)

SPACER,PINION SHAFT (32890)....1

(component no longer available)

WINCH PINION PLATE, K-1550

(7591)..............................................1
(component no longer available)

BRAKE DISK,.5 BORE,K-1550

(7571)..............................................2
(component no longer available)

RATCHET GEAR,K-1550 1/2" I.D.

(6777)..............................................1
(component no longer available)

PINION GEAR AND DISC K-1550

(7590)..............................................1
(component no longer available)

PINION SHAFT...............................1
(not available separately)

RETAINING RING (6200)................1

6291

RATCHET KIT (K-1500,K-1550)**....1

10

7584

FRAME SPACER,K-1550................1

11

12012

NUT,LOCK,3/8-16

12

31946

WINCH BRACKET, DRUM BOLT

LOCK...............................................1

13

22832

SCREW,HHC,3/8-16 X 6

14

6184

SPACER, DRUM BOLT, K-1550.......1

15

6190

CABLE KEEP.KIT (BRACKET

TYPE)*.............................................1
includes fasteners

16

6198

NUT,NYLOCK,1/2-13.......................2

17

69209

SCREW,HHC,3/8-16 X 5.5 GRD 8

18

C61100201 HANDLE FOR 1500# WINC............1

19

6034

Part No. 116693

NUT,HEX,JAM,1/2-13

RL4000, TML-4000

51

300 Engine and Generator Components

December 2015

301.1 Kubota D1105-E3BG, View 1

52

RL4000, TML-4000

Part No. 116693

December 2015

300 Engine and Generator Components

301.1 Kubota D1105-E3BG, View 1

Item

Part No.

Description

Qty.

866113

GUARD,FAN,KUBOTA.....................1

866110

3A

116638

Part No.

Description

19

994830

WASHER,LOCK,M10 ZP.................2

RADIATOR, KUBOTA, D905 &

D1105..............................................1

20

995110

SCREW,HHC,M10X1.25 X 35MM GR
8.....................................................10

CAP,RADIATOR,KUBOTA A65
KIT...................................................1
aluminum radiator

21

994830

WASHER,LOCK,M10 ZP...............10

22

22124015

ENG FOOT/RAD SUPPORT,

ROADSIDE......................................1

23

839110

HOSE,RADIATOR,LOWER,KUBOTA.1

24

866394

KUBOTA WATER PIPE....................1

25

32185

CLAMP,HOSE..................................6

26

116523

KUBOTA HOSE,D905, D1105.........1

27

990200

NUT,NYLOCK,1/2-13 GR2..............2

28

990210

WASHER FLAT 1/2ZP.....................2

29

22124016

ENGINE FOOT/RAD
SUPPORT,CURBSD........................1

3B

866120

CAP,RADIATOR,KUBOTA D905
copper radiator

865307

TANK,RECOVERY,COOLANT,KUBOTA.1

C51601442 SCREW FLANGE 1/4 -20X.............2

C51600800 NUT CLIP 1/4 -20X3/4.....................2

890790

HOSE,FUEL,1/4"ID,PUSH
LOK,200#........................................3
this part is sold by the foot, this
application requires at least 32 inches

Item

Qty.

865263

KUBOTA 15111-72200 WASHER.....4

30

116733

MUFFLER BRACE..........................1

865260

KUBOTA CUSHION.........................2

31

839109

WATER PIPE,KUBOTA....................1

10A

995380

SCREW,HHC,1/2-13 X 6.5..............2
Kubota models with 6kW generator

32

732205PP

ENGINE,KUBOTA,D1105 PAK........1

1254824

10B

116252

SCREW,HHC,1/2-13X7 GR5 YEL

Kubota models with 7.5kW and 8kW
generators

FILTER,FUEL,KUBOTA,W/O
BRKT...............................................1

11

991650

WASHER LOCK 1/2ZP....................2

12

990415

WASHER,FLAT,SNUB 1/2X2-3/4
ZN....................................................2

13A

80379

ISOLATOR, ENGINE MOUNT.........2

Kubota models with 6kW and 8kW
generators

13B

740920

ISOLATOR,ENGINE,390LB
Kubota models with 7.5kW generator

14

740770

VIBRATION MOUNT,35"..................2

15

161109

BOLT,M10-1.25 x 35,W/HOLE.........2

16

865085

KUBOTA SNAP PIN.........................2

17A

22124025

ENGINE RISER,2/75"H,FOR
1/2BLT.............................................2
2.75 inches, used with 6kW generator

17B

116249

AS:ENGINE RISER 3.25 HIGH

3.25 inches, used with 7.5kW and 8kW
generator

17C

184315

FP-GENSET SPACER
1.5 inches, used with 7.5kW generator

17D

184325

FP-GENSET SPACER P
1.0 inch, used with 7.5kW generator

18

995110

SCREW,HHC,M10X1.25 X 35MM GR
8.......................................................2

Part No. 116693

--

RL4000, TML-4000

53

300 Engine and Generator Components

December 2015

302.1 Kubota D1105-E3BG, View 2

54

RL4000, TML-4000

Part No. 116693

December 2015

300 Engine and Generator Components

302.1 Kubota D1105-E3BG, View 2

Item

Part No.

Description

839154

DIPSTICK,OIL,KUBOTA

839244

839151

Qty.

Part No.

Description

28

839134

FAN,PUSHER,KUBOTA 15263-12370

KUBOTA HEAD COVER GASKET

29

839027

KUBOTA FLANGE BOLT

KUBOTA OIL FILLER PLUG,V1305

30

52531

PULLEY,FAN,KUBOTA, D-905,GS68

839034

KUBOTA O-RING

31

101201

WATER PUMP ASSY,KUBOTA

44191

VALVE COVER, D905

32

865079

KUBOTA 16259-73430

866101

STARTER,KUBOTA,D1105/905

33

32069

CLAMP,HOSE,KUBOTA WG750

101208

STUD,EXHAUST MANIFOLD

34

839011

KUBOTA WATER PIPE 16241-73350

101209

NUT,EXHAUST MANIFOLD

35

865435

KUBOTA 16221-73270GASKET

32191

GASKET,EXHAUST MANIFOLD,D905

36

139278

THERMOSTAT

10

839246

KUBOTA EXHAUST MANIFOLD

37

139279

THERMOSTAT COVER

11

832128

GASKET,MUFFLER,KUBOTA
D905/11

38

62296

SCREW,M8 X 35MM

12

839103

KUBOTA 01123-50820 BOLT

13

865055

KUBOTA NUT

14A

865276

MUFFLER,KUBOTA

--

866825

KUBOTA 66711-54520COV
(muffler cover)

15

866800

TAIL PIPE, KUBOTA

16

116833

KUBOTA DYNAMO STAY

17

866090

ALTERNATOR,KUBOTA*

18

866081

KUBOTA BELT COVER

19

30973

BUMPER,RUBBER-1 X 1.25

20

116503

BUSHING, 630DX.328ID .375T

21

6782

NUT,NYLOCK,5/16-18

22

839190

SWITCH,LOW OIL PRESS,KUBOTA

23A

52532

PLUG,ENGINE OIL
DRAIN,D-905***..............................1
bottom of oil pan (not shown)

23A

52533

GASKET (52532) OIL DRAIN,

D905................................................1
for 52532

23B

234842

PLUG, ENGINE OIL, D1105............1

bottom of oil pan (not shown)

23B

84042

GASKET-DRAIN PLUG,ENG OIL

PAN..................................................1
for 234842

23C

974800

KIT:OIL DRAIN W/VALVE,KUBOTA

(inlcudes valve, clamp and hose)

24

116523

KUBOTA HOSE,D905, D1105

25

32185

CLAMP,HOSE

26

866394

KUBOTA WATER PIPE

27

839209

V-BELT,KUBOTA

Part No. 116693

Item

RL4000, TML-4000

Qty.

55

300 Engine and Generator Components

December 2015

303.1 Kubota D1105-E3BG, View 3

56

RL4000, TML-4000

Part No. 116693

December 2015

300 Engine and Generator Components

303.1 Kubota D1105-E3BG, View 3

Item

Part No.

Description

839157

KUBOTA OVERFLOW PIPE............1

(to tank)

839149

KUBOTA INJECTOR PUMP,

V1105..............................................1

741140

ENGINE ACCESSORY TEMP

SENDER..........................................1

32103

GASKET,INJECTION PUMP
(quantities vary)

890795

HOSE,FUEL,5/16"ID.............1.5-feet

898590

HOSE FITTING PIPE/BAR..............3

866050

FILTER,OIL,KUBOTA.......................1

Ref., SCREW
refer to 203.1

Ref., FUEL HOSE

refer to 203.1

10

Ref., IN-LINE FILTER

refer to 203.1

11

Ref., HOSE CLAMP

refer to 203.1

12

Ref., FUEL HOSE

refer to 203.1

13

Ref., FUEL PUMP

refer to 203.1

14

Ref., FUEL HOSE

refer to 203.1

Qty.

15

839103

KUBOTA 01123-50820 BOLT..........2

16

839107

FILTER,FUEL,KUBOTA...................1
filter head and element

--

839200

ELEMENT,FUEL FILTER,KUBOTA
for 839107

16A

116611

KUBOTA FUEL FILTER HOLDER....1

filter mount bracket

17

866040

GASKET,SOLENOID,KUBOTA........1
for 866030, 866044

18

866030

SOLENOID,FUEL,3 WIRE,KUBOTA
3-wire solenoid

18

99199

SOLENOID,FUEL
SHUTOFF,D905***..........................1
2-wire solenoid

18A

Item

Part No.

Description

Qty.

22

865257

KUBOTA KIT, HOLDER,NOZZLE.....3

23

865100

KUBOTA OVER FLOW PIPE...........1

24

44196

PIPE,INJECTOR 1,D905,D1105.....1

25

44197

PIPE,INJECTOR 2,D905,D1105.....1

26

44198

PIPE,INJECTOR 3,D905,D1105.....1

Ref., SOLENOID WIRE HARNESS

refer to 405.1

19

Ref., FUEL HOSE

refer to 203.1

20

839119

KUBOTA GLOW PLUG....................3

21

62118

JUMPER-GLOW PLUG...................1

Part No. 116693

RL4000, TML-4000

57

300 Engine and Generator Components

December 2015

304.1 Kubota D1105-E3BG, View 4

58

RL4000, TML-4000

Part No. 116693

December 2015

300 Engine and Generator Components

304.1 Kubota D1105-E3BG, View 4

Item

Part No.

Description

Qty.

866127

ELEMENT,AIR
CLEANER,KUBOTA........................1

866129

VALVE,AIR CLEANER,KUBOTA.....1

866126

BODY,AIR CLEANER,KUBOTA.......1

866128

COVER,AIR CLEANER,KUBOTA.....1

839049

KUBOTA 15263-12370BAND
PIPE................................................2

231332

HOSE, INTAKE, KUBOTA D1105.....1

Ref, GENERATOR FASTENERS

refer to 307.1

Ref, GENERATOR
refer to 307.1

231333

Part No. 116693

AIR CLEANER BRACKET, D1105....1

RL4000, TML-4000

59

300 Engine and Generator Components

December 2015

305.1 Perkins 403D-11G, View 1

60

RL4000, TML-4000

Part No. 116693

December 2015

300 Engine and Generator Components

305.1 Perkins 403D-11G, View 1

Item

Part No.

Description

84812

PIPE,INJECTOR 1, 403C-11

84813

PIPE,INJECTOR 2, 403C-11

84814

PIPE,INJECTOR 3, 403C-11

84860

VALVE COVER BREATHER

65636

CAP, OIL FILLER

65638

SEAL, OIL FILLER CAP

139272

FUEL INJECTOR

84815

GLOW PLUG, 403C-11

237707

HOSE,FUEL LEAK-OFF,403D-11G

89764

HOSE, WATER PUMP (PERKINS

404)

10

101341

FAN

11

101319

FAN PULLEY

12

101322

PUMP,WATER

12

89764

HOSE, WATER PUMP (PERKINS

404)

12

97483

GASKET,WATER PUMP, 403C-11

13

85071

BELT-FAN, PERKINS (103.10)

14

97427

PULLEY,CRANK, 403C-11

15

116519

FP-ENG MNT RT FOOT CS PERK T4

16

85140

GASKET-OIL PAN,PERKINS 103.10

17

237774

PLUG,OIL DRAIN,PERKINS
403D-11G

17

85124

GASKET,SOLENOID,PERKINS 72350

18

116729

ISOLATOR,ENGINE,70D

19

116518

FP-ENG MNT RT FOOT RS PERK T4

20

990415

WASHER,FLAT,SNUB 1/2X2-3/4 ZN

21

991650

WASHER LOCK 1/2ZP

22

990270

SCREW,HHC,1/2-13 X 3.5 GR8

23

R981095

SCREW,HHC,M12X1.25X30MM,GR8.8

24

237776

SWITCH,OIL PRES,PERK 403D-11G

25

85069

FILTER, OIL-PERKINS (103-10)**

26

101320

DIPSTICK,STRAIGHT SHORT

27

97461

DIPSTICK TUBE,PERKINS(403C-11)

28

106663

SOLENOID,SHUT DOWN
PERKIN40422

29

72348

PUMP,LIFT(FUEL) PERKINS(54555)

29

89761

O-RING, LIFT PUMP,(PERKINS 404

30

236046

HOSE, FUEL FILTER -INJ., 403D

31

94889

FUEL FILTER ASSEMBLY

--

62421

FILTER,FUEL,PERKINS

Part No. 116693

Qty.

Item
32

RL4000, TML-4000

Part No.

Description

Qty.

Ref., FUEL HOSE

refer to 203.1

61

300 Engine and Generator Components

December 2015

306.1 Perkins 403D-11G, View 2

62

RL4000, TML-4000

Part No. 116693

December 2015

300 Engine and Generator Components

306.1 Perkins 403D-11G, View 2

Item

Part No.

Description

58291

RADIATOR,PERKINS,TML..............1

--

85130

CAP-RADIATOR,PERKINS (103.10)

Qty.

Ref., FAN
refer to 305.1

139265

WATER OUTLET, VERTICAL..........1

--

1257665

GASKET, THERMOSTAT,
PERKINS.........................................1

--

237708

THERMOSTAT,PERKINS 403D-11G

58427

AIR FILTER,ASSEMBLY..................1

--

237775

BKT,FILTER MNT,PERKINS
403D-11G

--

866068

PERKINS 135326205AIR
filter element

97426

HOUSING,FLYWHEEL,403C-11.....1

228458

STARTER, PERKINS, 403D............1

Ref., OIL DRAIN PLUG

refer to 305.1

85089

ALTERNATOR,15A,PERKINS
103.10..............................................1

--

85127

REGULATOR,12V-PERKINS
103.10..............................................1

85087

MANIFOLD-EXHAUST,PERK
(103.10)...........................................1

--

101326

STUDS,EXHAUST

--

101327

NUTS,EXHAUST

--

85143

GASKET-EXHAUST
MANIFOLD/PERKIN........................1

10

97473

SENSOR,WATER
TEMPERATURE..............................1

11

72343

GASKET,EXH
FLANGE-PERKINS54555...............1

12

58292

HOSE,RADIATOR,PERKINS,TML

--

30348

CLAMP,HOSE,1.00

13

112291

MUFFLER,CATALYTIC,PERKINS
403C................................................1

14

97428

HOSE,RADIATOR,UPPER
PRKNS,TML

--

30348

CLAMP,HOSE,1.00

Part No. 116693

RL4000, TML-4000

63

300 Engine and Generator Components

December 2015

307.1 Generators

64

RL4000, TML-4000

Part No. 116693

December 2015

300 Engine and Generator Components

307.1 Generators

Item

Part No.

--

Description

Qty.

Description

116184

CLAMP,CAPACITOR
(for 201CSA5420)

116187

TERMINAL BLOCK
(for 201CSA5420)

229457

CAPACITOR, 8KW
GENERATOR,5420
(for 201CSA5420) (630V)

991761

SCREW,HHC,3/8-16 X 1.25............8

990470

WASHER LOCK 3/8ZP....................8

85206

GENERATOR,6KVA,240VAC,60HZ..1
6 kW, 60 Hz (Marathon 201CSA5411)

--

116168

BEARING, ODE
(opposite engine end)

116172

Part No.

Ref., WIRE HARNESS

refer to 405.1

--

Item

Qty.

189347

BRACKET,GENERATOR MOUNT....1

O-RING
(opposite engine end)

10

6198

NUT,NYLOCK,1/2-13.......................2

11

80379

ISOLATOR, ENGINE MOUNT.........2

--

116177

DRIVE DISC(C-107) MARATHON

(engine end)

12

990415

WASHER,FLAT,SNUB 1/2X2-3/4
ZN....................................................2

--

116178

HUB SPACER
(engine end)

13

990210

WASHER FLAT 1/2ZP.....................2

14

6-5208-32

SCREW,HHC,1/2-13X4,GR8...........2

--

161151

BRACKET, BEARING ODE (5411)

15A

991761

--

836853

DIODE,MARATHON
(opposite engine end)

SCREW,HHC,3/8-16 X 1.25............4
models with Kubota engine

15B

991761

--

836856

MARATHON
SUPPRESSOR/VARISTOR
(opposite engine end)

SCREW,HHC,3/8-16 X 1.25............2
models with Perkins engine

16A

990470

WASHER LOCK 3/8ZP....................4

models with Kubota engine

Ref., WIRE HARNESS

refer to 405.1

16B

990470

WASHER LOCK 3/8ZP....................2

models with Perkins engine

4
4

116184

CLAMP,CAPACITOR
(for 201CSA5411)

17A

981120

WASHER FLAT 3/8 ZP SAE BIN.....4

models with Kubota engine

116187

TERMINAL BLOCK
(for 201CSA5411)

17B

981120

WASHER FLAT 3/8 ZP SAE BIN.....2

models with Perkins engine

58356

CAPACITOR-ROUND
(for 201CSA5411)

18A

189347

BRACKET,GENERATOR MOUNT....1
models with Kubota engine (shown)

123840

SCREW,HHC,5/16-18X.75,GR8,Y...6

18B

116517

990460

WASHER LOCK 5/16 ZP BIN..........6

116253

GENERATOR,8KW,240V,60HZ,MAR.1
8 kW, 60 Hz (Marathon 201CSA5420)

FP-GEN MOUNT BAR RL PERK

T4....................................................1
models with Perkins engine

19

991650

WASHER LOCK 1/2ZP....................2

--

116168

BEARING, ODE
(opposite engine end)

20

990270

SCREW,HHC,1/2-13 X 3.5 GR8......2

21

116244

--

116169

BEARING,BRKT,ODE(5412)

FP-GEN MNT BAR,MAR SM

HOLES............................................1

--

116172

O-RING
(opposite engine end)

22

981450

SCREW,HHC,3/8-16 X 1.5..............4

23

116254

--

116177

DRIVE DISC(C-107) MARATHON

(engine end)

GENERATOR,6.5KW,220V,50HZ,MAR
7.5 kW, 50 Hz (Marathon
332CSA5213)

--

116178

HUB SPACER
(engine end)

--

116177

DRIVE DISC(C-107) MARATHON

(engine end)

--

836853

DIODE,MARATHON
(opposite engine end)

--

836853

DIODE,MARATHON
(opposite engine end)

--

836856

MARATHON
SUPPRESSOR/VARISTOR
(opposite engine end)

--

836856

MARATHON
SUPPRESSOR/VARISTOR
(opposite engine end)

Part No. 116693

RL4000, TML-4000

65

300 Engine and Generator Components

December 2015

307.1 Generators
(continued)

Item
--

Part No.

Description

T111700

BEARING, MARATHON GEN

(opposite engine end)

24

66

Qty.

Ref., WIRE HARNESS

refer to 405.1

24

116184

CLAMP,CAPACITOR
(for 332CSA5213)

24

85207

CAPACITOR,45 MF***OVAL
(for 332CSA5213)

25

116252

SCREW,HHC,1/2-13X7 GR5 YEL

26

184315

FP-GENSET SPACER

RL4000, TML-4000

Part No. 116693

December 2015

300 Engine and Generator Components

307.1 Generators
(continued)
This Page Intentionally Left Blank

Part No. 116693

RL4000, TML-4000

67

400 Electrical Components

December 2015

401.1 Control Box, 60HZ, View 1

68

RL4000, TML-4000

Part No. 116693

December 2015

400 Electrical Components

401.1 Control Box, 60HZ, View 1

Item

Part No.

Description

996340

SCREW,PHM,10-16 X 3/4
(tek screw)

186543

FP-CONTROL BOX,TOP.................1

990670

RIVET,POP,SS,3/16"X1/2" BLIND

186542

PANEL,REAR,CTRL BOX
(186540)..........................................1

186540

BASE,CONTROL BOX,AL4
CONS..............................................1

116121

BRKT,E-BOX HANGER,SHORT......2

C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH

993310

NUTSERT,1/4-20

T109757

PANEL,CNTL BOX FACE,CSA........1

186544

BRACKET,E-BOX,AUTOSTART,AL4.1

10

Part No. 116693

Qty.

RL4000, TML-4000

69

400 Electrical Components

December 2015

402.1 Control Box, 60HZ, View 2

70

RL4000, TML-4000

Part No. 116693

December 2015

400 Electrical Components

402.1 Control Box, 60HZ, View 2

Item

Part No.

Description

--

218588

CNTRL BOX 4MH 60HZ 4WIRE

(boxes with 4 pole receptacle)

--

T114064

CNTRL BOX,60HZ,4
LIGHTS,SYMBOL
(boxes with 3 pole receptacle)

686220

CONNECTOR 2 SCREW 1.25T-B....1

800006

CONNECTOR,PIGTAIL,DEUTSCH..1
includes pigtail

680030

CONNECTOR 2 SCREW 3/4..........1

T113641

BREAKER,15A,120VAC 1P,CSA.....4

684640

RECEPTACLE 20A 120V DUPLEX

GFI...................................................1

T113642

BREAKER,20A MINI,120VAC
1P,CSA............................................1

7A

684450

RECEP 30A 20V 3POLE.................1

(boxes with 3 pole receptacle)

7B

686160

RECEP 30A 120/240V 4 POLE

(boxes with 4 pole receptacle)

684380

IGNITION SWITCH,LEVER OPR.....1

682715

LIGHT INDICATOR 12VRED...........1

10

R660010

SWITCH PUSH-BUTTON
W/BOOT..........................................1

11

T106193

HOURMETER,DIGITAL,RECTANGULAR.1

12

995300

SCREW,PHM,6-32 X .25.................2

13

55906

SCREW,PHILLIPS,PHM,8-32 X .5...2

14

T113644

BREAKER,30A 250VAC 2P,CSA.....2

15

684167

CONNECTOR 12P FEMALE...........1

16

R661490

RELAY 12V DC 30A NO OR...........4

Part No. 116693

Qty.

RL4000, TML-4000

71

400 Electrical Components

December 2015

403.1 Control Box, 50HZ, View 1

72

RL4000, TML-4000

Part No. 116693

December 2015

400 Electrical Components

403.1 Control Box, 50HZ, View 1

Item

Part No.

Description

186543

FP-CONTROL BOX,TOP.................1

996340

SCREW,PHM,10-16 X 3/4

990670

RIVET,POP,SS,3/16"X1/2" BLIND

116802

FP-CONTROL BOX,REAR 50HZ.....1

116801

FP-CONTROL BOX,BODY 50HZ.....1

116874

FP-BRACKET,E-BOX HANGER......1

C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH

993310

NUTSERT,1/4-20

116919

FP-CONTROL BOX REC

BOTTOM.........................................1

10

996920

FP-CONTROL BOX REC FRONT....1

11

116921

FP-CONTROL BOX REC BACK......1

12

116803

FP-CONTROL BOX,FRONT
50HZ................................................1

Part No. 116693

Qty.

RL4000, TML-4000

73

400 Electrical Components

December 2015

404.1 Control Box, 50HZ, View 2

74

RL4000, TML-4000

Part No. 116693

December 2015

400 Electrical Components

404.1 Control Box, 50HZ, View 2

Item

Part No.

Description

--

116804

EA-ELEC.BOX 4MH 50HZ NO RC

683870

BREAKER 1P 15A 277VA...............1

R661490

RELAY 12V DC 30A NO OR...........1

686220

CONNECTOR 2 SCREW 1.25T-B....1

800006

CONNECTOR,PIGTAIL,DEUTSCH..1
includes pigtail

680030

CONNECTOR 2 SCREW 3/4..........1

Qty.

Ref. FP-CONTROL BOX REC BACK

(refer to 403.1)

684167

CONNECTOR 12P FEMALE...........1

684380

IGNITION SWITCH,LEVER OPR.....1

Ref. FP-CONTROL BOX REC FRONT

(refer to 403.1)

10

T106193

HOURMETER,DIGITAL,RECTANGULAR.1

11

R660010

SWITCH PUSH-BUTTON
W/BOOT..........................................1

12

Ref. ELEC BOX

(refer to 403.1)

13

T113642

BREAKER,20A MINI,120VAC
1P,CSA............................................1

14

682715

LIGHT INDICATOR 12VRED...........1

15

995300

SCREW,PHM,6-32 X .25...............12

16

994420

WASHER,LOCK,#6 SS.................12

17

T113644

BREAKER,30A 250VAC 2P,CSA.....2

Part No. 116693

RL4000, TML-4000

75

400 Electrical Components

December 2015

405.1 Electrical Wiring and Power Cables

76

RL4000, TML-4000

Part No. 116693

December 2015

400 Electrical Components

405.1 Electrical Wiring and Power Cables

Item

Part No.

Description

Qty.

Ref., LAMP PIGTAIL

refer to 505.1 or 506.1

22112575

COIL CORD,DEUTSCH
Coil Cord without Junction Box

22112580

COIL CORD W/JUNC BOX,DEUTSCH

Coil Cord with Junction Box

--

663870

CONNECTOR 3P FEMALE
RECEPTACLE.................................4
for C48300108

--

680080

GRIP,HUBBLE 07401010
for C48300108

--

680190

COVER,JUNC BOX W/GSKT, 2

GANG
for C48300108

--

994380

SCREW,RH,6-32 X 5/8
for 680190

--

C48300108 BOX,JUNC,LIGHT TWR,4 CONN

Junction Box

T109414

SVC KIT,TAILLIGHTS,RL4/TML

3A

663400

CONNECTOR,7-POLE,TLITE,RND
PIN
7-pole connector (round); 663405
required, order separately

3A

663401

CONNECTOR,BLADE,POS,TAILT,
7P
7-pole connector (blade)

3A

663405

CABLE GUARD FOR 7P

CONN(663400)
for 663400

3A

663420

CONNECTOR,TAIL LIGHT,6 POLE

6-pole connector

3A

663430

CONNECTOR,TAILLIGHT,4 PIN
4-pole connector

116815

WIRE HARN,DC,IN CTRL

BOX,2006........................................1
engine

5A

116820

WIRE
HARN,ENG,KUBOTA,DC,2006.......1
engine

5B

116822

EA-WIRE HARNESS,PERKINS,DC
engine

--

800004

PIGTAIL,FUEL
SOLENOID,KUBOTA.......................1
engine

237658

CABLE, POWER, 10/4 48"..............1

709133

TERM RING,#10 NYL INS 12/10

Part No. 116693

Item

RL4000, TML-4000

Part No.

Description

Qty.

160276

CABLE SET,BATTERY,24"
RED&BLK........................................1

77

500 Mast Components

December 2015

501.1 Mast Assembly and Winch Cable Routing

78

RL4000, TML-4000

Part No. 116693

December 2015

500 Mast Components

501.1 Mast Assembly and Winch Cable Routing

Item

Part No.

Description

T108880

THIMBLE WIRE ROPE-3/16...........1

791910

SLEEVE,OVAL,3/16",ALUMINUM....1

C116810

MA-TOWER ASSY
W/CABLES,RL4..............................1
Mast Assembly, Complete (includes
items 2-8)

--

Ref., 2-INCH MAST SECTION

refer to 502.1

Ref., WINCH
refer to 208.1

Qty.

CU61A025

CABLE,EXT,UPPER, 3/16 X 19'......1

lifts the 3-inch mast section

CU61A035

CABLE,EXT,LOWER, 3/16 X 11'.....1

lifts the 2-inch mast section

990650

COTTER PIN 1/8X1 SSBIN STOCK

for 992760

992760

CLEVIS PIN 1/2X1.5 SS

Ref., MAST RAISE/LOWER CABLE

refer to 201.1

Ref., CABLE PULLEY

refer to 201.1

Ref., CABLE FASTENERS

refer to 502.1

Part No. 116693

RL4000, TML-4000

79

500 Mast Components

December 2015

502.1 Mast Components

80

RL4000, TML-4000

Part No. 116693

December 2015

500 Mast Components

502.1 Mast Components

Item

Part No.

Description

Qty.

CR61C010

BOOM,4" SECTION........................1

992760

CLEVIS PIN 1/2X1.5 SS..................4

990650

COTTER PIN 1/8X1 SSBIN

STOCK............................................4

CS61A053

SLIDE BLOCK,TOWER GD
1147086...........................................3
4-inch mast

4A

CS61A053

SLIDE BLOCK,TOWER GD
1147086...........................................2
3-inch mast

C41135000 RIVET POP 1/4 X1/2.....................12

4-inch mast

5A

C41135000 RIVET POP 1/4 X1/2.......................8

3-inch mast

C54200700 SCREW 1/2-13X 1 Z G5..................1

991650

WASHER LOCK 1/2ZP....................2

990210

WASHER FLAT 1/2ZP.....................1

CR61C020

BOOM,3" SECTION........................1

10

CR61C030

BOOM,2" SECTION........................1

11

CR61C018

COVER,COIL CORD.......................1

12

C51601442 SCREW FLANGE 1/4 -20X.............4

13

C51600800 NUT CLIP 1/4 -20X3/4.....................4

14

C51601570 SCREW FLANGE 3/8X 3/4.............3

15

48425

16
17

NUT,LOCKING-LRG.FLANGE,3/8-16.3
Ref., WINCH
refer to 208.1

C51601570 SCREW FLANGE 3/8X 3/4.............2

18

Ref., PIVOT FASTENERS

refer to 201.1

19

CU61A090

SPRING,KICKOUT,BOOM/TOWER
RL....................................................1

20

990610

BOLT,TEE 1/2-20 X 4.5...................1

21

CS61C060

SWIVEL,BOOM RL4.......................1

22

6198

NUT,NYLOCK,1/2-13.......................1

23

C54200200 SCREW 1/2 -13 X 2.........................1

24

87722

NUT,NYLOCK,7/8-9.........................1

25

69819

WASHER,FLAT,USS,7/8",Y.............3

26

C61400100 PULLEY,STEEL,3"...........................2

Part No. 116693

RL4000, TML-4000

81

500 Mast Components

December 2015

503.1 Upper Mast Components, RL4000

82

RL4000, TML-4000

Part No. 116693

December 2015

500 Mast Components

503.1 Upper Mast Components, RL4000

Item

Part No.

Description

Qty.

Ref., 2" BOOM SECTION

refer to 502.1

CR64C010

CROSSHEAD,RL4...........................1

990270

SCREW,HHC,1/2-13 X 3.5 GR8......2

990200

NUT,NYLOCK,1/2-13 GR2..............2

Ref., JUNCTION BOX

refer to 405.1

6888

SCREW,HHC,1/4-20 X 1.................2

6638

WASHER,FLAT,USS,1/4"Y..............2

6091

NUT,NYLOCK,1/4-20.......................2

Ref., ROUND LIGHT FIXTURE

refer to 505.1

10

116073

CROSSARM, RECT FIXTURE

TOWER...........................................1

11

22123080

WING NUT,
FIXTURE,RL4,AL4,AL5...................4

12

990880

WASHER,LOCK,STAR 3/4 E...........4

13

Ref., SQUARE LIGHT FIXTURE

refer to 506.1

14

993180

NUT,NYLOCK,3/4-10 ZP.................4

15

990230

WASHER,FLAT,3/4 ZP....................4

Part No. 116693

RL4000, TML-4000

83

500 Mast Components

December 2015

504.1 Upper Mast Components, TML

84

RL4000, TML-4000

Part No. 116693

December 2015

500 Mast Components

504.1 Upper Mast Components, TML

Item

Part No.

Description

Qty.

Ref., 2" BOOM SECTION

refer to 502.1

990200

NUT,NYLOCK,1/2-13 GR2..............2

990270

SCREW,HHC,1/2-13 X 3.5 GR8......2

CR64C010

CROSSHEAD,RL4...........................1

Ref., JUNCTION BOX

refer to 405.1

6888

SCREW,HHC,1/4-20 X 1.................2

6638

WASHER,FLAT,USS,1/4"Y..............2

6091

NUT,NYLOCK,1/4-20.......................2

116591

AS-HALF CROSSARM....................2

10

124461

BRACKET GENIE FXTRYA.............4

11

981200

SCREW,HHC,5/16-18 X 6...............4

12

80466

TUBE, SPACER...............................4

13

991945

NUT LOCK NYLON INSERT...........4

14

993180

NUT,NYLOCK,3/4-10 ZP.................4

15

990230

WASHER,FLAT,3/4 ZP....................4

16

720495

WASHER,UHMW,13/16 IDX3
ODX1/8............................................4

17

823268

FORMING, LIGHT PITCH ADJ........4

18

Ref., SQUARE LIGHT FIXTURE

refer to 506.1

19

134415

SCREW 3/8-16X3/4 S/S HEX.......12

20

6021

WASHER,LOCK,.375....................12

21

6097

WASHER,FLAT,USS,3/8",Y...........12

Part No. 116693

RL4000, TML-4000

85

500 Mast Components

December 2015

505.1 Light Assembly, Round

86

RL4000, TML-4000

Part No. 116693

December 2015

500 Mast Components

505.1 Light Assembly, Round

Item

Part No.

Description

Qty.

--

C41100720 LIGHT FIXTURE,MH,AL4,RL4,AL5

Light Fixture, Complete (silver)

--

161281

FIXTURE LIGHT MH BLACK

COATED
Light Fixture, Complete (black)

680020

LOCKNUT,CONDUIT,1/2 CSA
APPVD............................................1

682470

CONN,STRAIN RELIEF,1/2 NPT.....1

683950

GASKET,STRAIN RELIEF,1/2.........1

663850

CORD SET MALE 5FT. 3P..............1

709034

TERMINAL STRIP,CE.....................1

833567

CASTING,FIXTURE QUICK
CONNECT.......................................1
silver

990810

SCREW,HHC,1/2-13 X 1.5..............1

991650

WASHER LOCK 1/2ZP....................2

995970

WASHER LOCK STAR 1/2E............2

981640

SCREW,HHC,1/2-13 X 1.25............1

833566

BRKT,TRUNION..............................1
silver

10

833573

T-HANDLE.......................................1
silver

11

833569

GASKET, HOUSING REFLECTOR

BASE...............................................1

12

833547

REFLECTOR & LENS ASSY STD

FIX...................................................1
silver; includes items 17-18

--

833568

REFLECTOR (C41100720)

13

833570

RING,REINFORCING (C41100720)

14

833571

SCREW,PHM,10-24 X 5/8

15

990675

RIVET POP 1/8X.390 GR

16

22120102

SPIDER, MH/HPS

17

833524

LENS W/GASKET (C41100720)

C2450108

LENS GASKET FOR LIGHT FIXTURE

18

833543

CLAMP,LENS (C41100720)
includes fasteners

--

833574

SCREW,HH SLOT,8-32X1

--

833578

NUTSERT,8-32 (833543)

--

833581

WASHER,CLAMP,RUBBER(833543)

19

160071

LAMP MH 1000W M1000/U SYL.....1

20

833565

SCREW,PHM,8-32X3/8...................2

21

833563

BRKT,SOCKET MOGUL FO...........1

22

833564

SOCKET BASE-MOGUL.................1

--

Part No. 116693

Item

Part No.

Description

23

833577

SCREW,RHM,6-32X5/8...................2

24

833582

SLEEVE,WIRE,FIBERGLASS.........1

RL4000, TML-4000

Qty.

87

500 Mast Components

December 2015

506.1 Light Assembly, Square

88

RL4000, TML-4000

Part No. 116693

December 2015

500 Mast Components

506.1 Light Assembly, Square

Item

Part No.

Description

Qty.

--

161090

FIXTURE ASSEMBLY 1000W RECT

TML models with hard-wired pigtail
(does not include items 14 and 17)

--

161095

--

232508

Part No.

Description

17

116055

YOKE,PSI RECT.LIGHT
FIXTURE.........................................1
RL models

FIXTURE ASSEMBLY 1000W RECT

RL models (includes items 14 and 17)

18

116059

FIBERGLASS PAD,RECT LAMP

FIXT.................................................1

FIXTURE RECT TML 1000W

TML models with plug-in pigtail
connector (does not include items 14
and 17)

19

116109

GROMMET ASSEMBLY..................1

20

116058

LAMP BRACE, RECT HOUSING.....1

21

116061

SPRING, LAMP RETAINER............1

116054

TOP FRAME,HOUSING BASE.......1

116049

GASKET,RECTANGULAR
GLASS/LENS..................................1

116048

GLASS/LENS,RECTANGULAR
PSI...................................................1
(14.14 x 10.83 inches)

3A

80103

LENS,LIGHT (57449)
(15.38 x 12.13 inches)

3B

116010

GLASS LENS
(17.5 x 9.75 inches)

116051

RETAINER CLIP,GLASS/LENS.......4

116052

COVER,GLASS/LENS RETAINER
CLIP.................................................4

160077

LAMP MH 1000W BT37HOR..........1

116046

REFLECTOR SIDE..........................1

116047

REFLECTOR LAMP SIDE...............1

116045

REFLECTOR BASE........................1

116057

LIGHT SOCKET,PSI RECT 5 KV.....1

includes pigtail

10

116056

GASKET,LIGHT SOCKET...............1

11

116044

BRACKET, SOCKET MOUNT.........1

12

116053

GASKET,HOUSING BASE,
TOPFRAME.....................................1

13

116042

FIXTURE HOUSING BASE,1KW

RECT...............................................1
(replaced 116108)

14

116064

HANDLE, ADJUSTMENT................2
RL models

14

823380

BOLT, HANDLE...............................2

14

991650

WASHER LOCK 1/2ZP....................2

RL models

14

995970

WASHER LOCK STAR 1/2E............2

RL models

15

116043

CLEVIS PIN,4.6X60MM..................2

16

663850

CORD SET MALE 5FT. 3P..............1

Part No. 116693

Item

RL4000, TML-4000

Qty.

89

600 Accessories

December 2015

601.1 Safety and Convenience

90

RL4000, TML-4000

Part No. 116693

December 2015

600 Accessories
601.1 Safety and Convenience

Item

Part No.

Description

CR82A150

BRACKET TIRE MOUNT SPARE.....1

994600

SCREW 1/2-13NCX1-1/2H..............2

6095

WASHER,FLAT,USS,1/2",Y.............8

6198

NUT,NYLOCK,1/2-13.......................8

116021

WHEEL/TIRE ASSY,13",175/80
LRB..................................................1

994200

SCREW 1/2-13NCX5-1/2H..............2

CR82A160

MOUNT FRONT TIRE-SPAR..........1

682311

HOLDER SPRING ACTION5..........2

993711

SCREW #10-24NCX1/2RD.............4

10

R980300

WASHER FLAT #10 STAINLESS.....4

11

R980245

NUT, LOCK, NYL 10-24NC 18-8

SS....................................................4

12

113392

MA-GROUND ROD LT.TWR............1

--

682660

GROUND CLAMP 3/4 MW 2

--

684310

WIRE 8 AWM-MTW GREEN

--

709146

TERMINAL RING NYL INS

13

991940

NUT,NYLOCK,5/16-18.....................4

14

981065

WASHER FLAT 5/16ZP SAE/BIN.....8

15

217718

BRACKET FIRE EXT 20LB RL4......1

16

123840

SCREW,HHC,5/16-18X.75,GR8,Y...4

17

C41101100 LIGHT DOME 12V W/SWITCRL4....1

Part No. 116693

Qty.

RL4000, TML-4000

91

600 Accessories

December 2015

602.1 Engine Options

92

RL4000, TML-4000

Part No. 116693

December 2015

600 Accessories
602.1 Engine Options

Item

Part No.

Description

116154

AY,DSL FUEL/WATER
SEPARATOR...................................1

--

116148

GASKET,FUEL FILTER
for 116151

--

116151

FILTER,30 MICRON FUEL-WATER

--

116152

GASKET,WATER COLLECTOR
for 116153

--

116153

WATER COLLECTOR AY

--

116211

WASHER,RUBBER SEAL
for 116212

--

116212

VALVE,PLASTIC DRAIN

1A

981120

WASHER FLAT 3/8 ZP SAE BIN.....4

1A

990170

NUT LOCK NYLON INSERT 3/8.....2

1A

990470

WASHER LOCK 3/8ZP....................2

1A

991761

SCREW,HHC,3/8-16 X 1.25............2

898590

HOSE FITTING PIPE/BAR..............2

116144

HEATER, TOPLOAD FUEL,

100W/12V........................................1

116145

GASKET, FUEL HEATER

116587

FUSE,ATC BLADE,10A

116588

FUSE HOLDER,ATC BLADE,#16

894230

PIPE PLUG 1/4 GALV.....................2

740455

AIR BREATHER PRE-CLEA

Part No. 116693

Qty.

Ref., ENGINE AIR CLEANER

refer to 304.1 or 306.1

RL4000, TML-4000

93

December 2015
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number
101201
101208
101209
101319
101320
101322
101326
101327
101341
106663
112225
112291
112300
113392
114251
114258
114355
114391
114431
114448
114464
115366
116010
116021
116042
116043
116044
116045
116046
116047
116048
116049
116051
116052
116053
116054
116055
116056
116057
116058
116059
116061
116064
116073
116109
116121
116144
116145
116148
116151
116152
116153
116154
116168
116169
116172
116177
116178
116184
116187
116211
116212
116244
116249
116252
116253
116254
116503
116517
116518
116519
116523
116563
116564
116587

94

Page

......................55
......................55
......................55
......................61
......................61
......................61
......................63
......................63
......................61
......................61
......................35
......................63
......................35
......................91
......................23, 25, 27, 29
......................11, 13, 15, 17
......................45
......................23, 25, 27, 29
......................11, 13, 15, 17
......................11, 23, 25
......................15, 17
......................45
......................89
......................35, 91
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................83
......................89
......................69
......................93
......................93
......................93
......................93
......................93
......................93
......................93
......................6566
......................6566
......................6566
......................6566
......................6566
......................6566
......................6566
......................93
......................93
......................6566
......................53
......................53, 66
......................6566
......................6566
......................55
......................6566
......................61
......................61
......................53, 55
......................37
......................37
......................93

Part Number

Page

Part Number

116588 ......................93
116591 ......................85
116611 ......................57
116638 ......................53
116667 ......................37
116668 ......................37
116674 ......................37
116686 ......................37
116729 ......................61
116733 ......................53
116801 ......................73
116802 ......................73
116803 ......................73
116804 ......................75
116815 ......................77
116820 ......................77
116822 ......................77
116833 ......................55
116874 ......................73
116893 ......................23, 25
116894 ......................23, 25, 27, 29
116895 ......................23, 25
116896 ......................23, 25, 27
116897 ......................31
116898 ......................31
116899 ......................31
116901 ......................11, 23, 25
116902 ......................11, 23, 25
116908 ......................49
116909 ......................49
116910 ......................49
116911 ......................49
116912 ......................49
116913 ......................47, 49
116918 ......................49
116919 ......................73
116921 ......................73
116923 ......................49
116927 ......................49
116936 ......................43
116937 ......................43
116949 ......................41
12012 ........................51
120222 ......................37
122079 ......................43
123461 ......................43
123840 ......................6566, 91
124450 ......................43
124461 ......................85
1254824 ....................53
1256081 ....................51
1256082 ....................51
1256083 ....................51
1257665 ....................63
133012 ......................15, 17
133016 ......................19
133017 ......................15, 17
133031 ......................23, 25, 27, 29
133055 ......................27, 29
133062 ......................15, 17, 27, 29
133064 ......................31
133065 ......................23, 25, 27, 29
133066 ......................27, 29
133148 ......................11, 13, 15, 17, 21
133149 ......................23, 25, 27, 29, 33
133225 ......................15, 27
133455 ......................11
133457 ......................11, 15
133458 ......................11
133459 ......................11
133460 ......................11, 13
133461 ......................11, 13, 15, 17
133462 ......................15, 17
133463 ......................15, 17
133477 ......................11, 13

133478
133482
133483
133484
133487

Page

......................19
......................11, 13
......................11, 13, 15, 17
......................11, 13
......................11, 13, 15, 17,
23, 25, 27, 29
133488 ......................19
134415 ......................85
13854 ........................43
139265 ......................63
139272 ......................61
139278 ......................55
139279 ......................55
14262 ........................39
160030 ......................45
160032 ......................45
160033 ......................45
160071 ......................87
160077 ......................89
160276 ......................77
160490 ......................45
161085 ......................35
161090 ......................89
161095 ......................89
161109 ......................53
161151 ......................6566
161180 ......................45
161181 ......................45
161184 ......................45
161185 ......................45
161281 ......................87
174170 ......................35
176335 ......................43
182330 ......................35
182331 ......................35
183731 ......................43
184315 ......................53, 66
184325 ......................53
186540 ......................69
186542 ......................69
186543 ......................69, 73
186544 ......................69
189346 ......................45
189347 ......................6566
189796 ......................49
211410 ......................43
213770 ......................43
216370 ......................35
217718 ......................91
218588 ......................71
22111935 ..................35
22111936 ..................35
22112575 ..................77
22112580 ..................77
22120102 ..................87
22123080 ..................83
22124015 ..................53
22124016 ..................53
22124025 ..................53
221580 ......................43
227518 ......................13, 17, 25, 29
22832 ........................51
228458 ......................63
229457 ......................6566
230051 ......................35
230561 ......................41
230578 ......................41
230736 ......................49
231332 ......................59
231333 ......................59
232508 ......................89
234842 ......................55
235490 ......................13, 17, 25, 29
236046 ......................61
236977 ......................35

RL4000, TML-4000

Part Number

Page

236978 ......................41
237627 ......................11
237628 ......................23
237629 ......................13
237630 ......................25
237631 ......................11
237632 ......................23
237633 ......................13
237634 ......................25
237658 ......................77
237707 ......................61
237708 ......................63
237774 ......................61
237775 ......................63
237776 ......................61
24514 ........................47
28159 ........................11, 13, 15, 17,
23, 25, 27, 29
28161 ........................11, 13, 15, 17
28162 ........................11, 13, 15, 17
30348 ........................63
30973 ........................55
31788 ........................15, 17
31946 ........................51
32069 ........................55
32103 ........................57
32185 ........................53, 55
32191 ........................55
32499 ........................37
33265 ........................43
33373 ........................37
38028 ........................37
42191 ........................37
44191 ........................55
44196 ........................57
44197 ........................57
44198 ........................57
48425 ........................81
51131 ........................37, 43
52475 ........................11, 13, 15, 17,
23, 25, 27, 29
52531 ........................55
52532 ........................55
52533 ........................55
55906 ........................71
57332 ........................43
58291 ........................63
58292 ........................63
58356 ........................6566
58427 ........................63
6-5208-32 ..................6566
6-5208-44 ..................43
6021 ..........................85
6024 ..........................43
6034 ..........................51
6035 ..........................43
6091 ..........................83, 85
6095 ..........................43, 91
6097 ..........................85
6184 ..........................51
6190 ..........................51
6198 ..........................37, 51, 6566,
81, 91
62118 ........................57
62296 ........................55
62421 ........................61
6291 ..........................51
65636 ........................61
65638 ........................61
660320 ......................39
663400 ......................77
663401 ......................77
663405 ......................77
663420 ......................77
663430 ......................77

Part No. 116693

December 2015
Part Number Index (continued)
Part Number

Page

663520 ......................47, 49
6638 ..........................83, 85
663850 ......................87, 89
663860 ......................45
663870 ......................77
6782 ..........................55
680020 ......................87
680030 ......................71, 75
680080 ......................77
680190 ......................77
680250 ......................47, 49
682311 ......................91
682470 ......................87
682660 ......................91
682715 ......................71, 75
682740 ......................47, 49
682750 ......................47, 49
683870 ......................75
683950 ......................87
684167 ......................71, 75
684310 ......................91
684380 ......................71, 75
684450 ......................71
684640 ......................71
686160 ......................71
686220 ......................71, 75
6888 ..........................83, 85
69209 ........................51
69800 ........................37
69813 ........................37
69814 ........................37
69815 ........................37
69819 ........................81
709034 ......................87
709133 ......................77
709146 ......................91
72009 ........................11, 15, 23, 27
72018 ........................11
720495 ......................85
72077 ........................23, 25, 27, 29
72086 ........................11, 13, 15, 17,
23, 25, 27, 29
72343 ........................63
72348 ........................61
72871 ........................11, 23
732205PP ..................53
740455 ......................93
740620 ......................39
740770 ......................53
740920 ......................53
741140 ......................57
75144 ........................47, 49
7584 ..........................51
7604 ..........................41
77055 ........................11, 13, 23, 25
77172 ........................11, 13, 23, 25
77183 ........................11, 13, 23, 25
78390 ........................43
790710 ......................37
790940 ......................49
791910 ......................79
792750 ......................39
794890 ......................49
796432 ......................49
796436 ......................49
796610 ......................47
80000 ........................37
800004 ......................77
800006 ......................71, 75
80003 ........................37
80103 ........................89
80203 ........................37
80323 ........................37
80379 ........................53, 6566
80466 ........................85
823268 ......................85

Part No. 116693

Part Number

Page

Part Number

823380 ......................89
82472 ........................23, 25, 27, 29
82481 ........................27, 29
82487 ........................23, 25, 27, 29
82961 ........................23, 27
832128 ......................55
833524 ......................87
833543 ......................87
833547 ......................87
833563 ......................87
833564 ......................87
833565 ......................87
833566 ......................87
833567 ......................87
833568 ......................87
833569 ......................87
833570 ......................87
833571 ......................87
833573 ......................87
833574 ......................87
833577 ......................87
833578 ......................87
833581 ......................87
833582 ......................87
834211 ......................35
834228 ......................41
834250 ......................41
836853 ......................6566
836856 ......................6566
839011 ......................55
839027 ......................55
839034 ......................55
839049 ......................59
839103 ......................55, 57
839107 ......................57
839109 ......................53
839110 ......................53
839119 ......................57
839134 ......................55
839149 ......................57
839151 ......................55
839154 ......................55
839157 ......................57
839190 ......................55
839200 ......................57
839209 ......................55
839244 ......................55
839246 ......................55
840221 ......................35
840222 ......................35, 37
840376 ......................41
840394 ......................35
840395 ......................35
84042 ........................55
841200 ......................43
841430 ......................35, 37
841473 ......................35
841500 ......................43
84812 ........................61
84813 ........................61
84814 ........................61
84815 ........................61
84860 ........................61
85069 ........................61
85071 ........................61
85087 ........................63
85089 ........................63
85124 ........................61
85127 ........................63
85130 ........................63
851310 ......................35
85140 ........................61
85143 ........................63
85155 ........................39
851691 ......................11, 13, 15, 17,
23, 25, 27, 29

Page

851692 ......................11, 13, 15, 17,

23, 25, 27, 29
851693 ......................11, 13, 15, 17,
23, 25, 27, 29
851694 ......................11, 13, 15, 17,
23, 25, 27, 29
851820 ......................35
85206 ........................6566
85207 ........................66
853289 ......................13
853294 ......................13
865055 ......................55
865079 ......................55
865085 ......................53
865100 ......................57
865257 ......................57
865260 ......................53
865263 ......................53
865276 ......................55
865307 ......................53
865435 ......................55
866030 ......................57
866040 ......................57
866050 ......................57
866068 ......................63
866081 ......................55
866090 ......................55
866101 ......................55
866110 ......................53
866113 ......................53
866120 ......................53
866126 ......................59
866127 ......................59
866128 ......................59
866129 ......................59
866394 ......................53, 55
866800 ......................55
866825 ......................55
87722 ........................81
890785 ......................39
890790 ......................53
890795 ......................39, 57
891520 ......................39
891550 ......................39
891560 ......................39
89163 ........................43
894230 ......................93
89761 ........................61
89764 ........................61
898590 ......................39, 57, 93
930950 ......................35, 47
94889 ........................61
97426 ........................63
97427 ........................61
97428 ........................63
97461 ........................61
97473 ........................63
974800 ......................55
97483 ........................61
97518 ........................19, 21
97602 ........................11, 13, 15, 17
97635 ........................19
97666 ........................11, 13
97675 ........................11, 13, 15, 17
981065 ......................91
981120 ......................49, 6566, 93
981200 ......................85
981450 ......................6566
981640 ......................87
981660 ......................37
990150 ......................35
990160 ......................35
990170 ......................49, 93
990200 ......................35, 43, 53, 83, 85
990210 ......................37, 43, 53, 65
66, 81

RL4000, TML-4000

Part Number

Page

990230
990270
990415
990460
990470
990610
990650
990660
990670
990675
990810
990820
990880
991650

......................83, 85
......................61, 6566, 83, 85
......................53, 61, 6566
......................6566
......................6566, 93
......................81
......................37, 79, 81
......................37
......................47, 49, 69, 73
......................87
......................87
......................35
......................83
......................37, 43, 47, 49,
53, 61, 6566,
81, 87, 89
991761 ......................6566, 93
991940 ......................91
991945 ......................85
99199 ........................57
992330 ......................49
992760 ......................79, 81
993180 ......................35, 83, 85
993310 ......................69, 73
993711 ......................91
993835 ......................43
993850 ......................47, 49
993860 ......................35
993890 ......................43
994200 ......................43, 91
994380 ......................77
994420 ......................75
994600 ......................91
994630 ......................43
994830 ......................53
995050 ......................49
995110 ......................53
995300 ......................71, 75
995310 ......................43
995320 ......................37
995380 ......................53
995420 ......................49
995490 ......................45
995810 ......................37, 39, 47, 49
995970 ......................87, 89
996030 ......................43
996340 ......................69, 73
996380 ......................39
996920 ......................73
C116810 ....................79
C21353 ......................49
C2450108 ..................87
C41100720 ................87
C41101100 ................91
C41135000 ................81
C42200203 ................47
C42200220 ................39
C48300108 ................77
C51100200 ................47
C51100300 ................47
C51400301 ................47, 49
C51500200 ................47
C51600200 ................35
C51600600 ................35
C51600800 ................47, 53, 81
C51601441 ................47
C51601442 ................47, 53, 81
C51601444 ................69, 73
C51601450 ................47, 49
C51601451 ................47, 49
C51601462 ................35
C51601520 ................47
C51601530 ................49
C51601570 ................81
C54100200 ................35
C54200200 ................81

95

December 2015
Part Number Index (continued)
Part Number

Page

C54200400 ................47, 49
C54200700 ................81
C54200800 ................35
C54201200 ................47
C54201300 ................35
C54300200 ................35
C54300400 ................35
C61100200 ................51
C61100201 ................51
C61300402 ................35
C61300405 ................35
C61300500 ................35
C61300501 ................35, 47, 49
C61300502 ................35, 47, 49
C61400100 ................35, 81
C82100102 ................41
C83400100 ................47, 49
C90200400 ................39
CR51A102 .................35
CR54B040 .................47
CR54B050 .................47
CR56C040 .................47
CR56C050 .................47
CR58C011 .................47
CR58C012 .................47, 49
CR59B035 .................39
CR59C010 .................47
CR61C010 .................81
CR61C018 .................81
CR61C020 .................81
CR61C030 .................81
CR63A040 .................47, 49
CR64C010 .................83, 85
CR82A150 .................91
CR82A160 .................91
CR82C000 .................35
CS61A053 .................81
CS61C060 .................81
CS62A011 .................35
CS63C080 .................35
CS82A020 .................35
CU61A025 .................79
CU61A035 .................79
CU61A090 .................81
CU63A040 .................47
CU63B054 .................35
R660010 ....................71, 75
R661490 ....................71, 75
R890065 ....................39
R980245 ....................91
R980300 ....................91
R981095 ....................61
T106193 ....................71, 75
T108021 ....................21
T108022 ....................21
T108023 ....................33
T108024 ....................33
T108880 ....................79
T109127 ....................43
T109129 ....................43
T109414 ....................77
T109757 ....................69
T110632 ....................43
T111700 ....................66
T113641 ....................71
T113642 ....................71, 75
T113644 ....................71, 75
T114064 ....................71

96

RL4000, TML-4000

Part No. 116693

December 2015
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.

*
**COUPLER SURGE 2" BALL,6000#.....43

A
AIR BREATHER PRE-CLEA.....93
AIR CLEANER BRACKET, D1105.....59
AIR FILTER,ASSEMBLY.....63
ALTERNATOR,15A,PERKINS 103.10.....63
ALTERNATOR,KUBOTA*.....55
AS-BRACKET,CS,OUTRIGGER MNT.....37
AS-BRACKET,RS,OUTRIGGER MNT.....37
AS-HALF CROSSARM.....85
AS-RING HITCH FOR ADJ HT.....43
AS-RING HITCH MOUNT.....43
AS-WELDMENT, CRADLE.....47, 49
AS-WELDMENT, PANEL, REAR, RL4.....49
AS:ENGINE RISER 3.25 HIGH.....53
AXLE ASSY,2200#,STRAIGHT.....41
AXLE SEAL,2000# AXLE,DL220.....41
AY,DSL FUEL/WATER SEPARATOR.....93

B
BALL, 2" ZINC.....43
BALLAST ASSY,50HZ,MH,1000W.....45
BALLAST ASSY,60HZ,MH,1KW,120V.....45
BALLAST MH 50HZ 120V/.....45
BALLAST/CAP MH60Hz120.....45
BASE,BOOM/TOWER RL4.....35
BASE,CONTROL BOX,AL4 CONS.....69
BASE,TRAILER RL4.....35
BATTERY.....35
BATTERY HOLD DOWN ROD.....35
BATTERY,12V,700CCA.....35
BEARING, MARATHON GEN.....66
BEARING, ODE.....6566
BEARING,ALXL,840377,841050.....41
BEARING,BRKT,ODE(5412).....6566
BELT-FAN, PERKINS (103.10).....61
BKT,FILTER MNT,PERKINS 403D-11G.....63
BODY,AIR CLEANER,KUBOTA.....59
BOLT 3/4 -10X 5 Z G5.....35
BOLT, HANDLE.....89
BOLT,AXLE, 9/16-18 X 3".....35
BOLT,CARRIAGE 3/8-16X.75 Z KEG.....49
BOLT,M10-1.25 x 35,W/HOLE.....53
BOLT,TEE 1/2-20 X 4.5.....81
BOOM,2" SECTION.....81
BOOM,3" SECTION.....81
BOOM,4" SECTION.....81
BOX,INSTRUCTION STORAGE.....47
BOX,JUNC,LIGHT TWR,4 CONN.....77
BRACKET GENIE FXTRYA.....85
BRACKET FIRE EXT 20LB RL4.....91
BRACKET TIRE MOUNT SPARE.....91
BRACKET W/BALL,GAS SPRING.....49
BRACKET, BEARING ODE (5411).....6566
BRACKET, SOCKET MOUNT.....89
BRACKET,E-BOX,AUTOSTART,AL4.....69
BRACKET,GENERATOR MOUNT.....6566
BRAKE DISK,.5 BORE,K-1550 (7571).....51
BREAKER 1P 15A 277VA.....75
BREAKER,15A,120VAC 1P,CSA.....71
BREAKER,20A MINI,120VAC 1P,CSA........71,
75

Part No. 116693

BREAKER,30A 250VAC 2P,CSA.....71, 75

BRKT,E-BOX HANGER,SHORT.....69
BRKT,SOCKET MOGUL FO.....87
BRKT,TRUNION.....87
BUMPER, DOOR, RUBBER.....49
BUMPER,RUBBER-1 X 1.25.....55
BUSHING, .875 X.507 X 2.04.....37
BUSHING, 630DX.328ID .375T.....55
BUSHING, OUTRIGGER, MAIN.....37
BUSHING,
SMALL
PINION,
FULTON
(6199).....51

COTTER PIN 1/8X1 SSBIN STOCK.....37, 79,

81
COUPLER,BALL,2" CLASS II.....43
COVER,AIR CLEANER,KUBOTA.....59
COVER,COIL CORD.....81
COVER,GLASS/LENS RETAINER CLIP.....89
COVER,JUNC BOX W/GSKT, 2 GANG.....77
CROSSARM, RECT FIXTURE TOWER.....83
CROSSHEAD,RL4.....83, 85
CUSHION,TWR SP,1.25"X0.75"RL4.....47, 49

DEC KIT,RL4,SYM,FROM SN 1789.....25

CABINET FRONT PANELRL.....47
DEC KIT,RL4,WRD,FROM SN 1789.....13
CABINET UNDERDOORPANE.....47
DEC KIT,TML4,SYM,FROM SN 1789.....25
CABINET UNDERDOORPANE***.....47
DEC KIT,TML4,SYM,TO SN 1788.....23
CABLE GUARD FOR 7P CONN(663400).....77 DEC KIT,TML4,WRD,FROM SN 1789.....13
CABLE KEEP.KIT (BRACKET TYPE)*.....51
DEC KIT,TML4,WRD,TO SN 1788.....11
CABLE SET,BATTERY,24" RED&BLK.....77
DECAL - 4 (10/CARD BRADY...11, 13, 15, 17,
CABLE, POWER, 10/4 48".....77
23, 25, 27, 29
CABLE,3/64"X1/16",BOOM PIN.....35
DECAL KIT,RL4,SYM,TO SN 1788.....23
CABLE,EXT,LOWER, 3/16 X 11'.....79
DECAL KIT,RL4,WRD,TO SN 1788.....11
CABLE,EXT,UPPER, 3/16 X 19'.....79
DECAL KIT,SYMBOL,COMPLETE.......27, 29,
CABLE,TOWER TILT,.25 IN RL4.....35
31, 33
CAM,DOOR HANDLE,RL4000.....47
DECAL KIT,WORD,COMPLETE.....15, 17, 19,
CAP, OIL FILLER.....61
21
CAP,FUEL,RL4000.....39
DECAL, AL/RL CONTROL BOX DC.....13
CAP,RADIATOR,KUBOTA A65 KIT.....53
Decal, Instruction, Lamp Disposal.....19, 21
CAP,RADIATOR,KUBOTA D905.....53
Decal, Label, Ground.....15, 17, 27, 29
CAP-RADIATOR,PERKINS (103.10).....63
DECAL, LABEL, RAISE/LOWER SYMB.....23,
CAPACITOR 24uF MH 60H.....45
27
CAPACITOR, 8KW GENERATOR,5420......65 DECAL, MAST STOW INSTRUCTIONS.....11,
66
15
CAPACITOR,45 MF***OVAL.....66
DECAL, WARNING BURN HAZARD.....21
CAPACITOR,50HZ MH,26MF(BALLAST.....45 DECAL,AL/RL,CONTROL BOX,AC.....13
CAPACITOR-ROUND.....6566
DECAL,BODILY INJURY SYMBOL.....31, 33
CASTING,FIXTURE QUICK CONNECT.....87 DECAL,BURN HAZARD SYMBOL.......23, 25,
CHAIN,SAFETY,3000#,3/8 X 30 IN.....35
27, 29, 31, 33
CLAMP 7/16 TO 25/32.....39
DECAL,BURN HAZARD,SYMB......23, 25, 27,
CLAMP,CAPACITOR.....6566
29
CLAMP,HOSE.....53, 55
DECAL,CAUTION TIGHTEN.....19
CLAMP,HOSE,1.00.....63
DECAL,COLLISION HAZARD SYMBOL.....23,
CLAMP,HOSE,KUBOTA WG750.....55
25, 27
CLAMP,LENS (C41100720).....87
DECAL,CONTROL BOX AC CONSOL.......11,
CLEVIS PIN 1/2X1.5 SS.....79, 81
23, 25
CLEVIS PIN,4.6X60MM.....89
DECAL,CONTROL BOX DC CONSOL.......11,
CLEVIS,CYLINDER END.....37
23, 25
CLIP,HITCH PIN.....35, 47, 49
DECAL,COSMETIC TEREX,AL4,AL4L......13,
CNTRL BOX 4MH 60HZ 4WIRE.....71
17, 25, 29
CNTRL BOX,60HZ,4 LIGHTS,SYMBOL.....71 DECAL,COSMETIC, GENIE LOGO.....13, 17,
COIL CORD BULKHEADPLA.....47, 49
25, 29
COIL CORD W/JUNC BOX,DEUTSCH.....77
DECAL,COSMETIC,GENIE TML4000........11,
COIL CORD,DEUTSCH.....77
15, 23, 27
CONN,STRAIN RELIEF,1/2 NPT.....87
DECAL,COSMETIC,RL4000.....11, 13, 15, 17,
CONNECTOR 12P FEMALE.....71, 75
23, 25, 27, 29
CONNECTOR 2 SCREW 1.25T-B.....71, 75
DECAL,COSMETIC,TEREX,4X40-R.....15, 27
CONNECTOR 2 SCREW 3/4.....71, 75
DECAL,DANGER,BATTERY SAFETY***....15,
CONNECTOR 3P FEMALE RECEPTACLE...77 17
CONNECTOR 5P MALE RECEPTACLE.....45 DECAL,DANGER,ELEC HAZARD,READ.....19
CONNECTOR,7-POLE,TLITE,RND PIN.....77 D E C A L , D A N G E R , E L E C T R O C U T I O N
CONNECTOR,BLADE,POS,TAILT, 7P.....77
HZD.....11, 13, 15, 17
CONNECTOR,PIGTAIL,DEUTSCH.....71, 75
DECAL,DANGER,GENERAL SAFETY.....11
CONNECTOR,TAIL LIGHT,6 POLE.....77
DECAL,DANGER,HAZARD VOLTAGE.......11,
CONNECTOR,TAILLIGHT,4 PIN.....77
13, 15, 17, 21
CORD SET MALE 5FT. 3P.....87, 89
DECAL,DANGER,NO SMOKING....11, 13, 15,
COSMETIC,TEREX LOGO-LG.....11, 23, 25
17

RL4000, TML-4000

97

December 2015
Part Description Index (continued)
DECAL,DANGER-BURN/CO HAZARD......15,
17
DECAL,DIESEL......11, 13, 15, 17, 23, 25, 27,
29
DECAL,EXPLOSION HAZARD......11, 13, 15,
17
DECAL,INSTRUCTION-SETUP.....11
DECAL,KUBOTA ENGINE SPECS.....15, 17
DECAL,LABEL,ARROW.....23, 25, 27, 29
DECAL,LABEL,BURN/CO2 HAZARD.....27, 29
DECAL,LABEL,LIFTING EYE....11, 13, 15, 17,
23, 25, 27, 29
DECAL,LABEL,NO SMOKING,SYMB...23, 25,
27, 29
DECAL,LABEL,POWER OUTLET,120V.....11,
23
DECAL,LABEL,TRANSPORT TIEDOWN*..11,
13, 15, 17, 23, 25, 27, 29
DECAL,LABEL-CRUSH HAZ,TOWER....27, 29
DECAL,LABEL-ELEC HAZ VOLTAGE.....31
DECAL,LABEL-ELEC HAZ,DISTANCE......23,
25, 27, 29
DECAL,LABEL-ELEC HAZ,SERV MAN.....23,
25, 27, 29, 33
DECAL,NOTICE,RAISE/LWR WINCH.....11
DECAL,OPERATING INSTRUCTIONS......11,
13
DECAL,PERKINS ENGINE SPECS.....15, 17
DECAL,SYMBOL-BATTERY SAFETY.....27, 29
DECAL,SYMBOL-READ THE MANUAL.....23,
25, 27, 29
DECAL,TIGHTEN FIXTURES SYMBOL.....31
DECAL,TIP HAZARD SYMBOL.....23, 25
DECAL,TIRE SPECIFICATION.......11, 13, 15,
17
DECAL,TOW SPEED SYMBOL.....23, 25
DECAL,WARN,CRUSH HAZARD HAND....11,
13, 15, 17
DECAL,WARN,EXPLSION/BURN HAZ......11,
13, 15, 17
DECAL,WARN,PROTECTIVE BARRIER....19,
21
DECAL,WARN,READ MANUAL.....11, 13
DECAL,WARNING BURN HAZ......11, 13, 15,
17, 19
DECAL,WARNING COLLISION HAZ.....11, 13
DECAL,WARNING TIP-OVER HAZ.....11, 13
DECAL,WARNING TOW SPEED.....11, 13
DECAL,WARNING,ALL OUTRIGGER.....35
DECAL,WARNING,CRUSH HZD,TOWER...15,
17
DECAL,WARNING,CRUSHING......11, 13, 15,
17, 23, 25, 27, 29
DECAL,WARNING,CRUSHING HAZARD...23,
25, 27, 29
DECAL,WARNING-TOW/TRANS HAZARD..11
DECAL- 1 (10/CARD BRADY....11, 13, 15, 17,
23, 25, 27, 29
DECAL- 2 (10/CARD BRADY....11, 13, 15, 17,
23, 25, 27, 29
DECAL- 3 (10/CARD BRADY....11, 13, 15, 17,
23, 25, 27, 29
DECAL- SYMBOL FOR GROUND.....35
DECAL-ATTN ALL JACKS MUST BE.....35
DIODE,MARATHON.....6566
DIPSTICK TUBE,PERKINS(403C-11).....61
DIPSTICK,OIL,KUBOTA.....55
DIPSTICK,STRAIGHT SHORT.....61
DOOR CURBSIDERL4-B NE.....47

98

DOOR RDSIDE RL4-B4 SN R410-100.....47

DRIVE DISC(C-107) MARATHON.....6566

GASKET, FUEL HEATER.....93

GASKET, HOUSING REFLECTOR BASE.....87
GASKET, THERMOSTAT, PERKINS.....63
GASKET,EXH FLANGE-PERKINS54555.....63
E
GASKET,EXHAUST MANIFOLD,D905.....55
E CLIP,.875 IN.SL LEG.....37
GASKET,FUEL FILTER.....93
EA-ELEC.BOX 4MH 50HZ NO RC.....75
GASKET,HOUSING BASE, TOPFRAME.....89
EA-WIRE HARNESS,PERKINS,DC.....77
GASKET,INJECTION PUMP.....57
ELEMENT,AIR CLEANER,KUBOTA.....59
GASKET,LIGHT SOCKET.....89
ELEMENT,FUEL FILTER,KUBOTA.....57
GASKET,MUFFLER,KUBOTA D905/11.....55
ENG FOOT/RAD SUPPORT, ROADSIDE.....53
GASKET,RECTANGULAR GLASS/LENS.....89
ENGINE ACCESSORY TEMP SENDER.....57
GASKET,SOLENOID,KUBOTA.....57
ENGINE FOOT/RAD SUPPORT,CURBSD....53
GASKET,SOLENOID,PERKINS 72350.....61
ENGINE RISER,2/75"H,FOR 1/2BLT.....53
GASKET,STRAIN RELIEF,1/2.....87
ENGINE,KUBOTA,D1105 PAK.....53
GASKET,WATER COLLECTOR.....93
GASKET,WATER PUMP, 403C-11.....61
F
GASKET-DRAIN PLUG,ENG OIL PAN.....55
GASKET-EXHAUST MANIFOLD/PERKIN.....63
FAN.....61
GASKET-OIL PAN,PERKINS 103.10.....61
FAN PULLEY.....61
GENERATOR,6.5KW,220V,50HZ,MAR......65
FAN,PUSHER,KUBOTA 15263-12370.....55
66
FENDER,STEEL,RL4.....47, 49
GENERATOR,6KVA,240VAC,60HZ.....6566
FIBERGLASS PAD,RECT LAMP FIXT.....89
FILM,POLY,CLEAR,4.5 X 8.75.....11, 13, 23, 25 GENERATOR,8KW,240V,60HZ,MAR.....6566
GLASS LENS.....89
FILTER, OIL-PERKINS (103-10)**.....61
GLASS/LENS,RECTANGULAR PSI.....89
FILTER,30 MICRON FUEL-WATER.....93
GLOW PLUG, 403C-11.....61
FILTER,FUEL,KUBOTA.....57
GREASE CAP, AXLE, 3000LB.....41
FILTER,FUEL,KUBOTA,W/O BRKT.....53
GRIP,HUBBLE 07401010.....77
FILTER,FUEL,PERKINS.....61
GROMMET ASSEMBLY.....89
FILTER,IN-LINE,FUEL,5/16".....39
GROUND CLAMP 3/4 MW 2.....91
FILTER,OIL,KUBOTA.....57
GUARD,FAN,KUBOTA.....53
FITTING,PICKUP & RETURN.....39
FITTING,STRAIGHT ADAPTER.....39
FIXTURE ASSEMBLY 1000W RECT.....89
H
FIXTURE HOUSING BASE,1KW RECT.....89
HAMMERBLOW SPINDLE NUT,AXLE.....41
FIXTURE LIGHT MH BLACK COATED.....87
HANDLE FOR 1500# WINC.....51
FIXTURE RECT TML 1000W.....89
HANDLE, ADJUSTMENT.....89
FORMING, LIGHT PITCH ADJ......85
HANDLE,CHROME,5.75".....49
FP-BALLAST BOX BOTTOM.....45
HANDLE,T-TYPE,BLACK W/KEY.....47
FP-BALLAST BOX FRONT.....45
HASP CABINET DOOR5584AL4/5.....49
FP-BALLAST BOX REAR.....45
HEATER, TOPLOAD FUEL, 100W/12V.....93
FP-BALLAST BOX TOP.....45
HINGE,PIANO,1.5"W X 51.75"L.....47
FP-BATTERY HOLD-DOWN ROD.....35
HINGE,STAINLESS STEEL,BLACK.....49
FP-BATTERY HOLDOWN ANGLE.....35
HITCH 24 HEIGHT.....43
FP-BRACKET,E-BOX HANGER.....73
HITCH PINTLE RING 3 I.....43
FP-CONTROL BOX REC BACK.....73
HITCH RING,COMBO,16"LENGTH.....43
FP-CONTROL BOX REC BOTTOM.....73
HITCH, ADJ HEIGHT BOLT ON.....43
FP-CONTROL BOX REC FRONT.....73
HITCH,2.5"RING,6 TON.....43
FP-CONTROL BOX,BODY 50HZ.....73
HITCH,3"RING,6TON.....43
FP-CONTROL BOX,FRONT 50HZ.....73
HITCH,RING,BOLT-ON 2.5" ID.....43
FP-CONTROL BOX,REAR 50HZ.....73
HOLDER SPRING ACTION5.....91
FP-CONTROL BOX,TOP.....69, 73
HOLDER, LITERATURE.....49
FP-ENG MNT RT FOOT CS PERK T4.....61
HOSE FITTING PIPE/BAR.....39, 57, 93
FP-ENG MNT RT FOOT RS PERK T4.....61
HOSE FITTING PIPE/BARB 1/8MX.....39
FP-GEN MNT BAR,MAR SM HOLES.....6566
HOSE, FUEL FILTER -INJ., 403D.....61
FP-GEN MOUNT BAR RL PERK T4.....6566
HOSE, INTAKE, KUBOTA D1105.....59
FP-GENSET SPACER.....53, 66
HOSE, WATER PUMP (PERKINS 404).....61
FP-GENSET SPACER P.....53
HOSE,FUEL LEAK-OFF,403D-11G.....61
FP-STRIKER PLATE,TML CS.....37
HOSE,FUEL,1/4"ID,PUSH LOK,200#.....53
FP-STRIKER PLATE,TML RS.....37
HOSE,FUEL,1/8"ID.....39
FRAME SPACER,K-1550.....51
HOSE,FUEL,5/16"ID.....39, 57
FUEL FILTER ASSEMBLY.....61
HOSE,RADIATOR,LOWER,KUBOTA.....53
FUEL INJECTOR.....61
HOSE,RADIATOR,PERKINS,TML.....63
FUEL TANK ASSY,PLASTIC,30G,RL4.....39
HOSE,RADIATOR,UPPER PRKNS,TML.....63
FUEL TANK SUPPORTBRKT. RL4-B.....39
HOURMETER,DIGITAL,RECTANGULAR...71,
FUSE HOLDER,ATC BLADE,#16.....93
75
FUSE,ATC BLADE,10A.....93
HOUSING,FLYWHEEL,403C-11.....63
HOUSING,OUTRIGGER RL4.....35
G
HUB SPACER.....6566
GASKET (52532) OIL DRAIN, D905.....55

RL4000, TML-4000

Part No. 116693

December 2015
Part Description Index (continued)
I
IGNITION SWITCH,LEVER OPR.....71, 75
ISOLATOR, ENGINE MOUNT.....53, 6566
ISOLATOR,ENGINE,390LB.....53
ISOLATOR,ENGINE,70D.....61

J
JACK BRACKET,WELD ON SWIVEL.....35
JACK,MECHANICAL,3000LB.....35, 37
JUMPER-GLOW PLUG.....57

K
KEYS FOR CH751 LOCK PAIR.....47
KIT,HUBS,BRINGS&SEALS,116949.....41
KIT,U-BOLT,PLATE,&NUTS,116949.....35
KIT:OIL DRAIN W/VALVE,KUBOTA.....55
KUBOTA 01123-50820 BOLT.....55, 57
KUBOTA 15111-72200 WASHER.....53
KUBOTA 15263-12370BAND PIPE.....59
KUBOTA 16221-73270GASKET.....55
KUBOTA 16259-73430.....55
KUBOTA 66711-54520COV.....55
KUBOTA BELT COVER.....55
KUBOTA CUSHION.....53
KUBOTA DYNAMO STAY.....55
KUBOTA EXHAUST MANIFOLD.....55
KUBOTA FLANGE BOLT.....55
KUBOTA FUEL FILTER HOLDER.....57
KUBOTA GLOW PLUG.....57
KUBOTA HEAD COVER GASKET.....55
KUBOTA HOSE,D905, D1105.....53, 55
KUBOTA INJECTOR PUMP, V1105.....57
KUBOTA KIT, HOLDER,NOZZLE.....57
KUBOTA NUT.....55
KUBOTA O-RING.....55
KUBOTA OIL FILLER PLUG,V1305.....55
KUBOTA OVER FLOW PIPE.....57
KUBOTA OVERFLOW PIPE.....57
KUBOTA SNAP PIN.....53
KUBOTA WATER PIPE.....53, 55
KUBOTA WATER PIPE 16241-73350.....55

L
LABEL,BLANK,4X5,CHROME POLY***.....11,
13, 23, 25
LABEL,TRAVEL LOCK.....15, 17
LAMP BRACE, RECT HOUSING.....89
LAMP MH 1000W BT37HOR.....89
LAMP MH 1000W M1000/U SYL.....87
LATCH HEAVY DUTYSPRING.....35
LEG,OUTRIGGER RL.....35
LENS GASKET FOR LIGHT FIXTURE.....87
LENS W/GASKET (C41100720).....87
LENS,LIGHT (57449).....89
LIGHT DOME 12V W/SWITCRL4.....91
LIGHT FIXTURE,MH,AL4,RL4,AL5.....87
LIGHT INDICATOR 12VRED.....71, 75
LIGHT SOCKET,PSI RECT 5 KV.....89
LIGHT,LICENSE TAG W/BRACKET.....47, 49
LOCKNUT, CONDUIT 3/4CSA APPVD......47,
49
LOCKNUT,CONDUIT,1/2 CSA APPVD.....87

M
MA-CHAIN SAFETY 3000LB.....35
MA-CHAIN SAFETY 3000LB 3/8X30".....35
MA-GROUND ROD LT.TWR.....91

Part No. 116693

MA-TOWER ASSY W/CABLES,RL4.....79

MANIFOLD-EXHAUST,PERK (103.10).....63
MARATHON SUPPRESSOR/VARISTOR....65
66
MOUNT FRONT TIRE-SPAR.....91
MUFFLER BRACE.....53
MUFFLER,CATALYTIC,PERKINS 403C.....63
MUFFLER,KUBOTA.....55

N
NIPPLE CHASE 1/2CSA APPVD.....47, 49
NIPPLE CHASE 3/4CSA APPVD.....47, 49
NUT FLANGE 3/8 -16.....35
NUT CLIP 1/4 -20X3/4.....47, 53, 81
NUT HEX 5/8-11NCGRADE2 ZP.....43
NUT LOCK NYLON INSERT.....49, 85
NUT LOCK NYLON INSERT 3/8.....49, 93
NUT, LOCK, NYL 10-24NC 18-8 SS.....91
NUT, NYLOCK 7/8-9 Z.....35
NUT,AXLE SPRING 2000NO.....35
NUT,CLIP,3/8-16X.75.....35
NUT,EXHAUST MANIFOLD.....55
NUT,FLANGE,1/4-20.....47
NUT,FLANGE,5/16-18 Z.....47, 49
NUT,HEX,1-8.....43
NUT,HEX,JAM,1/2-13.....51
NUT,LOCK,3/8-16.....51
NUT,LOCKING-LRG.FLANGE,3/8-16.....81
NUT,LP NYLOCK,5/8-11.....37
NUT,NYLOCK,1/2-13.....37, 51, 6566, 81, 91
NUT,NYLOCK,1/2-13 GR2....35, 43, 53, 83, 85
NUT,NYLOCK,1/4-20.....83, 85
NUT,NYLOCK,1/4-20 GR2.....35
NUT,NYLOCK,3/4-10 ZP.....35, 83, 85
NUT,NYLOCK,5/16-18.....55, 91
NUT,NYLOCK,5/8-11.....43
NUT,NYLOCK,7/8-9.....81
NUT,WHEEL, 1/2 X 20.....41
NUTS,EXHAUST.....63
NUTSERT 5/16-18 UNCP/.....39
NUTSERT,1/4-20.....69, 73
NUTSERT,8-32 (833543).....87

O
O-RING.....6566
O-RING, LIFT PUMP,(PERKINS 404.....61

PIPE,INJECTOR 2,D905,D1105.....57
PIPE,INJECTOR 3, 403C-11.....61
PIPE,INJECTOR 3,D905,D1105.....57
PLATE,SIDE,COMBO HITCH,BOLT-ON.....43
PLUG, ENGINE OIL, D1105.....55
PLUG,ENGINE OIL DRAIN,D-905***.....55
PLUG,HEX SOCKET,3/8 MPT.....39
PLUG,OIL DRAIN,PERKINS 403D-11G.....61
PROP,DOOR,TELESCOPIC,10".....47
PULLEY,CRANK, 403C-11.....61
PULLEY,FAN,KUBOTA, D-905,GS68.....55
PULLEY,STEEL,3".....35, 81
PUMP,FUEL, 12VDC.....39
PUMP,LIFT(FUEL) PERKINS(54555).....61
PUMP,PRIMER,PERKINS***.....39
PUMP,WATER.....61

R
RACE, INNER.....41
RACE, OUTER.....41
RADIATOR, KUBOTA, D905 & D1105.....53
RADIATOR,PERKINS,TML.....63
RATCHET GEAR,K-1550 1/2" I.D. (6777).....51
RATCHET KIT (K-1500,K-1550)**.....51
RECEP 30A 120/240V 4 POLE.....71
RECEP 30A 20V 3POLE.....71
RECEPTACLE 20A 120V DUPLEX GFI.....71
Ref, GENERATOR.....59
Ref, GENERATOR FASTENERS.....59
REFLECTOR & LENS ASSY STD FIX.....87
REFLECTOR (C41100720).....87
REFLECTOR BASE.....89
REFLECTOR LAMP SIDE.....89
REFLECTOR SIDE.....89
REGULATOR,12V-PERKINS 103.10.....63
RELAY 12V DC 30A NO OR.....71, 75
RETAINER CLIP,GLASS/LENS.....89
RETAINING RING (6200).....51
RING,REINFORCING (C41100720).....87
RIVET POP 1/4 X1/2.....81
RIVET POP 1/8X.390 GR.....87
RIVET,POP,SS,3/16"X1/2" BLIND........47, 49,
69, 73
ROLL PIN 1/4 X1-5/8.....37

SCREW 1/2 -13 X 2.....81

SCREW #10-24NCX1/2RD.....91
P
SCREW #10-32NFX3/4 LO.....49
PANEL TOP-AL HINGERL.....47
SCREW ,10X1.5X35MM GR8.8.....47
PANEL, DOOR, RL4.....49
SCREW 1/2-13 X 1.5 IN.....37
PANEL, FRONT, CABINET, RL4.....49
SCREW 1/2-13NCX1-1/2H.....91
PANEL, TOP, CABINET, RL4.....49
SCREW 1/2-13NCX4-1/2H.....37
PANEL, UNDERDOOR, CURBSIDE.....49
SCREW 1/2-13NCX5-1/2H.....43, 91
PANEL, UNDERDOOR, ROADSIDE.....49
SCREW 1/2-13X 1 Z G5.....81
PANEL,CNTL BOX FACE,CSA.....69
SCREW 1/4-20NCX5/8 HW.....37, 39, 47, 49
PANEL,REAR,CTRL BOX (186540).....69
SCREW 3/8-16X3/4 S/S HEX.....85
PERKINS 135326205AIR.....63
SCREW ALLENHEX 1/2 -13X 1.5.....47, 49
PIGTAIL,FUEL SOLENOID,KUBOTA.....77
SCREW CARRIAGE 1/4 -20X 3/4 Z.....47
PIN,0.75 X 7' ZINC.....35, 47, 49
SCREW FLANGE 1/2 -13X.....35
PIN,LYNCH.....43
SCREW FLANGE 1/4 -20X.....47, 53, 81
PINCOTTER 0.125 1.750.....41
SCREW FLANGE 3/8 X1.5ZP***.....49
PINION GEAR AND DISC K-1550 (7590).....51
SCREW FLANGE 3/8X 3/4.....81
PINION SHAFT.....51
SCREW FLANGE 5/16 -18X1.....47, 49
PIPE FITTING STR ELBO.....39
SCREW,FLANGE,1/4-20X1/2" PATCH.......69,
PIPE PLUG 1/4 GALV.....93
73
PIPE,INJECTOR 1, 403C-11.....61
SCREW,HH SLOT,1/4 X 0.75.....45
PIPE,INJECTOR 1,D905,D1105.....57
SCREW,HH SLOT,8-32X1.....87
PIPE,INJECTOR 2, 403C-11.....61

RL4000, TML-4000

99

December 2015
Part Description Index (continued)
SCREW,HHC,1/2-13 X 1.25.....87
SCREW,HHC,1/2-13 X 1.5.....87
SCREW,HHC,1/2-13 X 2 G.....35
SCREW,HHC,1/2-13 X 3.5 GR8.....61, 6566,
83, 85
SCREW,HHC,1/2-13 X 4 G.....43
SCREW,HHC,1/2-13 X 4.5,GRD.8.....43
SCREW,HHC,1/2-13 X 5.5,GRD.8.....43
SCREW,HHC,1/2-13 X 6.....43
SCREW,HHC,1/2-13 X 6 GR5 ZP.....43
SCREW,HHC,1/2-13 X 6.5.....53
SCREW,HHC,1/2-13X4,GR8.....6566
SCREW,HHC,1/2-13X7 GR5 YEL.....53, 66
SCREW,HHC,1/4-20 X 1.....83, 85
SCREW,HHC,3/8-16 X 1.25.....6566, 93
SCREW,HHC,3/8-16 X 1.5.....6566
SCREW,HHC,3/8-16 X 3.75.....35
SCREW,HHC,3/8-16 X 5.5 GRD 8.....51
SCREW,HHC,3/8-16 X 6.....51
SCREW,HHC,5/16-18 X 6.....85
SCREW,HHC,5/16-18X.75,GR8,Y.....6566, 91
SCREW,HHC,5/8-11 X 2.5.....37, 43
SCREW,HHC,5/8-11X4.50,GR8,Y.....43
SCREW,HHC,M10X1.25 X 35MM GR 8.....53
SCREW,HHC,M12X1.25X30MM,GR8.8.....61
SCREW,M8 X 35MM.....55
SCREW,PHILLIPS,PHM,8-32 X .5.....71
SCREW,PHM,10-16 X 3/4.....69, 73
SCREW,PHM,10-24 X 5/8.....87
SCREW,PHM,6-32 X .25.....71, 75
SCREW,PHM,8-32X3/8.....87
SCREW,RH,6-32 X 5/8.....77
SCREW,RHM,6-32X5/8.....87
SEAL, OIL FILLER CAP.....61
SENSOR,WATER TEMPERATURE.....63
SERIAL LABEL,BLANK,4X8,CHROME*.....11,
13, 23, 25
SERVICE KIT,PINION SHAFT-K1550.....51
SERVICE KIT,PINION SHAFT-K2550.....51
SHACKLE,AXLE,4-5/8" LONG.....35
SLEEVE,CABLE,1/16".....35
SLEEVE,OVAL,3/16",ALUMINUM.....79
SLEEVE,WIRE,FIBERGLASS.....87
SLIDE BLOCK,TOWER GD 1147086.....81
SNAP RING,JACK (841430).....35, 37
SOCKET BASE-MOGUL.....87
SOLENOID,FUEL SHUTOFF,D905***.....57
SOLENOID,FUEL,3 WIRE,KUBOTA.....57
SOLENOID,SHUT DOWN PERKIN40422.....61
SPACER, DRUM BOLT, K-1550.....51
SPACER, SLEEVE,.63 X .75 X .50.....37
SPACER, STRUT.....37
SPACER, TOWER, RL4.....49
SPACER,BALLAST,STACKED.....45
SPACER,PINION SHAFT (32890).....51
SPACER,SIDE,COMBO,HTCH,BOLT-ON.....43
SPIDER, MH/HPS.....87
SPRING, TORSION,.875 ID X .50.....37
SPRING, LAMP RETAINER.....89
SPRING,COIL,1/2 X 2.25.....37
SPRING,GAS,16",60LBS.....49
SPRING,KICKOUT,BOOM/TOWER RL.....81
SPRING,LEAF FOR AXLE, 4 PLY.....35
STARTER, PERKINS, 403D.....63
STARTER,KUBOTA,D1105/905.....55
STRUT BAR, OUTRIGGER.....37
STUD,EXHAUST MANIFOLD.....55
STUDS,EXHAUST.....63
SUPPORT,PLASTIC,1 X 2.5 X 3.5".....47

100

SVC KIT, FRICTION KISC K/KX.....51

SVC KIT,TAILLIGHTS,RL4/TML.....77
SWITCH PUSH-BUTTON W/BOOT.....71, 75
SWITCH,LOW OIL PRESS,KUBOTA.....55
SWITCH,OIL PRES,PERK 403D-11G.....61
SWIVEL,BOOM RL4.....81

T
T-HANDLE.....87
TAIL PIPE, KUBOTA.....55
TANK,RECOVERY,COOLANT,KUBOTA.....53
TERM RING,#10 NYL INS 12/10.....77
TERMINAL BLOCK.....6566
TERMINAL RING NYL INS.....91
TERMINAL STRIP,CE.....87
THERMOSTAT.....55
THERMOSTAT COVER.....55
THERMOSTAT,PERKINS 403D-11G.....63
THIMBLE WIRE ROPE-3/16.....79
TONGUE W/JACKBRKT B-O-H.....35
TONGUE, RL/TML.....35
TOP FRAME,HOUSING BASE.....89
TUBE, SPACER.....85

WASHER,SHIM,1.50 X .890 X .09.....37

WASHER,UHMW,13/16 IDX3 ODX1/8.....85
WATER COLLECTOR AY.....93
WATER OUTLET, VERTICAL.....63
WATER PIPE,KUBOTA.....53
WATER PUMP ASSY,KUBOTA.....55
WELDMENT, OUTRIGGER HANDLE.....37
WELDMENT, PANEL, REAR, RL4.....47, 49
WELDMENT, STRUT GUIDE***.....37
WELDMENT,OUTRIGGER CS.....37
WELDMENT,OUTRIGGER RS.....37
WHEEL/TIRE ASSY,13",175/80 LRB.....35, 91
WINCH BRACKET, DRUM BOLT LOCK.....51
WINCH PINION PLATE, K-1550 (7591).....51
WINCH,W/HNDL,5.1:1,1500LBS.....51
WING NUT, FIXTURE,RL4,AL4,AL5.....83
WIRE 8 AWM-MTW GREEN.....91
WIRE HARN,DC,IN CTRL BOX,2006.....77
WIRE HARN,ENG,KUBOTA,DC,2006.....77
WTHRSRIP, 1/4" X 1/2"W.....35, 47

Y
YOKE & BASE PIN ASSEMBLY.....35
YOKE,PSI RECT.LIGHT FIXTURE.....89

V
V-BELT,KUBOTA.....55
VALVE COVER BREATHER.....61
VALVE COVER, D905.....55
VALVE,AIR CLEANER,KUBOTA.....59
VALVE,PLASTIC DRAIN.....93
VIBRATION MOUNT,35".....53

W
WASHER FLAT #10 STAINLESS.....91
WASHER FLAT 1/2ZP...35, 37, 43, 53, 6566,
81
WASHER FLAT 1/45/8 SBIN.....47, 49
WASHER FLAT 3/8 ZP SAE BIN.....49, 6566,
93
WASHER FLAT 5/16YZP.....49
WASHER FLAT 5/16ZP SAE/BIN.....91
WASHER FLAT 5/8.....43
WASHER LOCK 1/2ZP.......37, 43, 47, 49, 53,
61, 6566, 81, 87, 89
WASHER LOCK 3/8ZP.....6566, 93
WASHER LOCK 5/16 ZP BIN.....6566
WASHER LOCK 5/8 ZP.....43
WASHER LOCK STAR 1/2E.....87, 89
WASHER,ALXL,840377,841050.....41
WASHER,CLAMP,RUBBER(833543).....87
WASHER,FLAT,.640X1.160X.09.....37
WASHER,FLAT,1.000,HARDENED.....43
WASHER,FLAT,1/2 SS 18-8 BIN.....35
WASHER,FLAT,3/4 ZP.....83, 85
WASHER,FLAT,7/8 Z.....35
WASHER,FLAT,SAE 1/4",ZINC.....47, 49
WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....53, 61,
6566
WASHER,FLAT,USS,1/2",Y.....43, 91
WASHER,FLAT,USS,1/4"Y.....83, 85
WASHER,FLAT,USS,3/8",Y.....85
WASHER,FLAT,USS,5/8",Y.....43
WASHER,FLAT,USS,7/8",Y.....81
WASHER,LOCK,#6 SS.....75
WASHER,LOCK,.375.....85
WASHER,LOCK,M10 ZP.....53
WASHER,LOCK,STAR 3/4 E.....83
WASHER,RUBBER SEAL.....93

RL4000, TML-4000

Part No. 116693

Parts Manual
RL4000
TML-4000

from SN RL409-979
from SN TML10-101

Part No.
116693

Rev B19