° JOINT OPERATING BODY ~~ [ress] 4OBNO | DOG. NO. a PERTAMINA-HESS 47“ JAMBIMERANG __Fetana 9468 GL- SP-C-410 0 bp SHEET : 1 OF 18 PT. TRIPATRA. ENGINEERS AND CONSTRUCTORS TRIPATRA JAMBI MERANG DEVELOPMENT SPECIFICATION GAS PRODUCTION FACILITIES SPECIFICATION FOR PILING WORK o | s1aawos | ALL | Approved for Construction Tarp, col [SR E50 |Plar| 32 | taanoe | ALL _| Re-Approved for Dsion Tar | cou | oRK 3 | araawoe | Att _| Re-Approved for Design tan_| cour | oRK © | woEcor| ALL _| Approved for Design Es © | aoctar | Att | tove or Approval yaw | enw | oR ey | bate rev] oare | paces DESCRIPTION prero | cro | arpo CuENTJAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT ‘SPECIFICATION TABLE OF CONTENTS 1. INTRODUCTION. 1.1 DEFINITIONS OF TERM... 25 23. LANGUAGE 5 24 CODES AND STANDARD wsnenennisnnnnsnnnnnnnnnann 5 25 CONPLICT.. i 3. DESIGN OF PILES. 3.1 GENERAL a 32 PILELAYOUT... i) 3.3 MAXIMUM PERMISSIBLE WORKING LOADS. ....00000 7 34 ALTERNATIVE PILING SYSTEM AND DESIGN OF PILES ....ncmononnnnrene 8 3.5. DESIGN OF PILE CAPS...... 3.6 CONCRETE IN PILES AND PILE: 4, CASTING OF PRESTRESSED CONCRETE PILE! 4.1 GENERAL... 42 PILESHOES...... 43 5. ERECTION OF PILES. $1 SETTINGS OUT sinner eo) 5.2 SEQUENCE OF PILING eae cL SP-C-I00 Page zorJAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT ‘SPECIFICATION 53. MARKING OF PILES ee) 5.4 HANDLING, PITCHING AND INSTALLATION OF PIL aa 5.3 CHECKING OF PILE ALIGNMENTS AND CUT-OI WW 5.6 RISEN PILES. wl 5.7 TOLERANCES OF POSITION AND VERTICALITY w.c.snnnso WW 5.8 REPLACEMENT OF PILES.... 12 5.9 PILING RECORDS ..nnnnennn 12 5.10 CUT-OFF HEADS AND BONDING: 12 6 INSTALATION OF TEST PILES. 7. PILE DRIVING TEST... 1 12 73 14 8. PILE TESTING BY PILE DYNAMIC ANALYSER (PDA and PIT)1 81 82 83 9. PILE LOAD TES: 91 92 93 94 95 96 97 98 99 PURPOSE... 2 POSITION AND NUMBER OF DRIVING TEST sneer B PILE DIVING TEST REPORT...... 13 PILE AFTER TEST. B TESTING SEQUENCE AND METHOD. B SUBCONTRACTOR’S RESPONSIBILITIES... wld DYNAMIC TESTING REPORT... wld PURPOSE 15 POSITION AND NUMBER OF PILE LOAD TES! 1S * DRIVING OF TEST PILE... 15 CURING OF LOAD TEST PILES... PREDETERMINED DESIGN PILE CAPACITY, ed COMPRESSIVE LOAD TEST ‘TENSILE LOAD TEST... LATERAL LOAD TEST APPLIED LOAD. b46s-c1SP-C-4100 Page satisJAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT SPECIFICATION 9.10 PILELOAD TE REPORT scnnnnennnnnncinees ID 10. CRITERIA FOR DEFINING ALLOWABLE LOAD CAPACITY. 10.1 COMPRESSIVE LOAD AND TENSILE LOAD. 102 LATERAL LOAD. eae ee eee 18 eecLsPCaI0D Page aorta1 2 JAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT SPECIFICATION SPECIFICATION FOR PILING WORK INTRODUCTION 1.1 DEFINITIONS 01 Within the contents of this Specification and all Equipment’ Material Specifications: "COMPANY" means JOB Pertamina HESS Jambi - Merang HESS or its successors ot assignees who are the end user of the facilites. "CONTRACTOR" is PT, TRIPATRA ENGINEERS AND CONSTRUCTORS th specifying / purchasing the material or equipment for and on behalf of the "COMPANY". ‘The "VENDOR" (or "SUBCONTRACTOR’) is the party, which manufactures or supplies the ‘material or equipment and services to perform the duties specified by the "CONTRACTOR". “SUB-VENDOR” means sub-CONTRACTOR to the Vendor. “CERTIFICATION AGENCY” is a “Third Party Inspection Agency” appointed by “COMPANY” to ensure conformity by the Vendor with all requirements necessary to obtain certification of the goods andlor services described herein so as to get the total facilities certified by them, party SCOPE OF WORK This Specification defines the minimum technical requirements for the design, manufacture, assembly, testing, supply, driving and installation of prestress reinforced concrete piles. 2.1 INTENT All work shall be carried out in compliance with this Specification and the Acts, Codes, Standards and Specifications listed unless otherwise stated. 2.2 UNITS SI System of Units shall be used. 2.3 LANGUAGE ‘All documentation and correspondence shall be in the English. i 2.4 CODES AND STANDARD ‘The requirements of the latest editions of the following Codes and Standards shall be complied with: AISC ASD American Institute of Steel Construction (AISC), Allowable Stress Design (ASD), AISC M013 American Institute of Steel Construction (AISC), Detailing of Structural Steel, ACI3I8 American Conerete Institute - Building Code Requirement for suecLseca100 Page 5of18JAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT SPECIFICATION ACIS43R-74 E 7-98 AWS DI.1 ASTM A36 ASTM A82 ASTM A615 ASTM C33 ASTM C39 ASTM CI31 ASTM C150 ASTM C260 ASTM C494 ASTM C494 ASTM D1143, ASTM D396 ASTM D4945, JIS A1108 JIS 1132 HS A3532 JIS AS335 JIS G3101 ~ 1987 JIS G 3536 - 1985 Reinforced Concrete. Recommendation for Design, Manufactured and Installation of Conerete Piles ‘American Society of Civil Engineers - Minimum Design Loads for Buildings and Other Structures American Welding Society — Structural Welding Code - Stee! Standard specification for Structural Steel. Specification for Steel Wire, Plain for Concrete Reinforcement, Specification for Deformed and Plain Billet Steel Bars for Concrete Reinforcement, Specification for Concrete Aggregates. Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens. Standard ‘Test Methods for Resistance to Degradation of Small- Size Coarse Aggregates by Abrasion and Impact in the Los ‘Angeles Machine. Specification for Ordinary Portland Cement, Specification for Air-Entraining Admixtures for Conerete Specification for Chemical Admixtures for Concrete Specification for Chemical Admixtures for Concrete Standard ‘Test Method for Piles Under Stati Axial Compression Load Standard Test Method for Piles Under Lateral Load Standard Test Method for High Strain Dynamic Testing of Piles 4 Method of Test Compressive of Conerete Method of Making and Curing Conerete Equipments Low Carbon Steel Wire (Spiral Wire) Pretension Spun Conerete Piles Rolled Stee! for General Structure Uncoated Stress-Relieved Steel Wire and Strand for Prestressed Concrete wanGLSPCaI00 Page softsJAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT SPECIFICATION 3 S11 0013-1981 Quality and Testing Method of Portland Cement SK SNI03~—2847-2002 Tata Cara Perhitungan Struktur Beton Untuk Bangunan Gedung. 2.5 CONFLICT Where equal but conflicting requirements are specified these shall be brought to the attention of the COMPANY / CONTRACTOR in writing, The order of precedence shall be: ‘© Statutory Codes and Regulations ‘© Data Sheets and Requisition ‘© This Specification ‘© National Standards and Codes DESIGN OF PILES 3.1 GENERAL All piling work shall be executed in accordance with this specification for materials, drawings, pile driving criteria and procedure and shall comply to other Codes and Specifications listed above. Alternatively, the COMPANY may propose the use of other types of piles approved by the Local Building Authority of Indonesia, patented or otherwise, in which case the requirements in 3.4 shall be fully complied with. In either case, the CONTRACTOR shall maintain records and perform tests, as the COMPANY may deem necessary for ensuring compliance with various provisions of this Specification The compressive strength of conerete used for prestressed conerete spun piles shall be 8500 psi (59 MPa) and rectangular piles shall be K-500, at 28 days using Portland Cement, Type Il ‘The maximum permissible stress in the precast conerete under working load conditions shall not exceed 0.25 times the characteristic cube strength of the concrete. Prestressed conerete piles shall be reinforced. The minimum number of longitudinal deform PC bars provided in a precast concrete section shall be four in rectangular piles and six in circular and hexagonal piles and their size shall not be less than L6mm in diameter. In any case, the total cross sectional area of these bars shall not be less than 2% of the cross section of the pile, The cover over all reinforcement including binding wire shall not be less than 50mm of concrete, Piles with square or rectangular cross section shall have their comers chamfered. Where two or more precast sections have to be joined, full details shall be furnished for the ‘method of jointing. The joint shall be designed for the full bending strength of the rest of the pile, The method of joining two sections of pile shall be subject to the approval of the COMPANY, who may require thatthe joint be tested, all at the CONTRACTOR'S expense. 3.2. PILELAYOUT ‘The size, number and the layout of the piles required to carry the superstructure loads shall be submitted to the COMPANY for approval 3.3. MAXIMUM PERMISSIBLE WORKING LOADS SaBGLSP.CATOO Page TatsJAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT SPECIFICATION 4 3.4 3.5 36 CASTING OF PRESTRI 41 The CONTRACTOR shall install working piles to such depths of penetration as are necessary for each pile to develop a load carrying capacity of not less than the Full test load (working load test) before failure occurs. A minimum factor of safety of 2.5 shall be used to obtain the maximum working load. ‘The maximum permissible working load of any pile shall not be more than the designed allowable strength of the section used. This maximum shall be reduced as necessary depending on the nature of the site, the equipment used for installing the piles, the results of load tests, the likelihood of heaving and any other factor, which may adversely affect the load carrying capacity of the pil ALTERNATIVE PILING SYSTEM AND DESIGN OF PILES ‘The CONTRACTOR may propose the use of piles different to the type of piles described in this specification. In exceptional cases, depending on the nature of the site and the type of work involved, two or more types of piles may, subject to approval of the COMPANY, be used. Within the same group of piles under a column oF equipmentivessel foundation, only one size and one type of pile is permitted. The COMPANY, whose decision shall be final, shall determine the suitability or adequacy of any system or combination of systems. CONTRACTOR shall submit his tender with a comprehensive description of the proposed piling system with full details of design assumptions and calculations based on data soil investigation prepared by CONTRACTOR, drawings, pile cut-off levels, specification for ‘materials, workmanship, pile driving criteria and procedure. A Chartered/Registered CONTRACTOR shall certify the drawings and calculations ‘The CONTRACTOR’s design and specification shall comply with this Specification, unless he has reasons acceptable to the CONTRACTOR for departing there from. The minimum factor of safety against failure shall not be less than 2.5. It shall be his responsibility to itemize and refer each and every departure from the Code or this Specification to the CONTRACTOR for consideration and written approval before implementing the work. In matters not specifically covered by the Code and this Specification, the SUBCONTRACTOR’s proposals shall be in accordance with accepted principles of good foundation engineering practice and shall also be subject to the CONTRACTOR’s approval. fat any stage during the progress of the work, itis discovered that the CONTRACTOR has failed to comply with the provisions in the preceding paragraphs, such works as completed shall be liable for rejection without any payment to the CONTRACTOR. DESIGN OF PILE CAPS ‘The minimum Compressive Strength of concrete used for pile caps shall be 4000 (28 MPa) at 28 days, using Ordinary Portland Cement. Pile caps shall be adequately designed for tte specified column sizes and loads. Pile caps shall be designed basing on beam theory, truss theory or any theory. Irrespective of the theory approved and used, pile caps shall be adequately sized and reinforced to resist shear and bending moments, compressions and any other stresses which may be induced by the superstructure loads, all to the satisfaction of the COMPANY ‘whose decision shall be final, All concreting work shall conform to the requirements of Specification for Concrete and Reinforcing Works Document No. GL-SP-C-500. SED CONCRETE PILES GENERAL 3abeGLSP-C-ATOD Pages of16JAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT SPECIFICATION Prestressed conerete piles shall be cast on the site or at the SUBCONTRACTOR? pile casting ‘yard or atthe approved pile casting yard of a local pile manufacturer. Where piles are manufactured off site, the SUBCONTRACTOR shall ensure that the CONTRACTOR is given adequate notice and every facility for inspecting the manufacturing process. The curing periods under normal conditions as shown are given as a guide only Type of Cement Shutters Curing Casting Bed oa No pile shall be lifted from the casting bed or driven until permission to do so have been oblained from the CONTRACTOR, who shall base his decision on the results of the conerete cube tests and admixtures used. For prestressed reinforced concrete piles, at least six concrete test cylinders shall be cast and tested at 7 days and 28 days respectively. The SUBCONTRACTOR shall keep detailed records of the times of concrete cylinder testiig, the strength of the concrete, conerete mix proportion, admixtures used if any, water/cement ratio and slump. Copies of these records shall be supplied to the CONTRACTOR after the testing, and in any case not later than the following day. 4.2. PILE SHOES Pile shoes shall be provided with a pointed coaxial pensile shoe, which shall be made of steel or chilled hardened cast iron. If an alternative is proposed, it shall only be used when the written approval of the COMPANY is obtained. 4.3 TOLERANCES IN PILE DIMENSIONS The cross sectional dimensions of the pile shall be within the tolerance of 4mm. Any face of a pile shall not deviate by more than 6mm from a straight edge 3 m long laid on the face, and the centroid of any eross section of the pile shall not deviate by more than 12 mm from the straight line connecting the centroids of the end faces of the pile. 5. ERECTION OF PILES 5.1 SETTINGS OUT ‘The SUBCONTRACTOR shall be responsible for establishing and locating all lines, levels and positions of all piles. He shall engage a Licensed Surveyor for the above work. The SUBCONTRACTOR shall submit for approval two copies of setting out plan signed by the Licensed Surveyor before the commencement of piling work. The SUBCONTRACTOR shall provide all necessary equipment, tools, labor and any assistance required by the CONTRACTOR’s Representative for the checking of the setting out of cach pile. The acceptance of the final position of each pile shall not relieve the SUBCONTRACTOR of his responsibility of all remedial work required as a result of inaccuracies installed. The SUBCONTRACTOR shall submit specified number of copies of “as built” seGLSPC-I0D Page eott8JAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT ‘SPECIFICATION drawings showing the actual positions, inclinations and eccentricities of the piles at their c levels, duly endorsed by the Licensed Surveyor. 5.2 SEQUENCE OF PILING ‘The SUBCONTRACTOR shall first obtain the CONTRACTOR’ approval for his proposed sequence of installation of piles in a group or in close proximity before implementation. The CONTRACTOR reserves the right to order changes to the approved sequence of piling if, based con work completed, it is considered necessary to do so, The SUBCONTRACTOR shall not be entitled to claim extra payment for additional plant movements, ete. resulting from such an order. 5.3. MARKING OF PILES Each pile shall be clearly marked in paint with its number and its overall length. In addition, each pile shall be marked at intervals of 500 mm to enable easy determination of pile penetration, Where necessary, the intervals shall be reduced to 250 mm as directed by the CONTRACTOR’s Representative. 5.4 HANDLING, PITCHING AND INSTALLATION OF PILES. Piles shall not be lifted otherwise than by slinging from approved lifting holes or points. For each section, lifting points shall be clearly marked. Before the commencement of driving, each pile (or the driving tube) and the leaders ot guides of the pile frame shall be checked for correct rake or plumb and such rake or plumb shall be maintained during pile driving. At no time during the driving operation shall the center of the hammer or hydraulic ram be more than 40 mm off the center of the pile being driven. During driving, the head of piles shall be protected by a helmet and dolly, which shall be renewed as often as necessary to prevent damage to the pile, Followers shall not be used without the approval of the CONTRACTOR. All pile installations shall be carried out in the presence of the CONTRACTOR’s Representative. Checking and measurement of plumb, alignment, rake, set and temporary compression shall be made as and when necessary or as directed by the CONTRACTOR’ Representative and in his presence. Piles shall not be installed unnecessarily beyond the depths required for them to develop the required load carrying capacity. The SUBCONTRACTOR shall state sound and acceptable basis for determining the penetration required for all the piles. No payment shall be made for extra penetration or bored length, which the SUBCONTRACTOR cannot technically justify. ‘The SUBCONTRACTOR shall cover up and protect the works from the weather and suspend, all operations, which, in the opinion of the CONTRACTOR’s Representative, would be detrimental to the works. , Piles shall be maintained in their correct positions by means of guys or guides or other approved ‘methods but no pile, which has been deflected from its course during driving or wrongly aligned, shall be brought forcibly back to the correct alignment. During driving, any pile deviating ‘beyond the limits specified in 5.7 and to such an extent that the resulting eccentricity cannot be taken care of by a redesign of the pile cap or pile ties shall, at the discretion of the CONTRACTOR, be replaced or supplemented by one or more additional piles. When a final set is being measured, the following requirements shall be met: ‘© The exposed part ofthe pile shall be in good condition without damage or distortion; ‘© The dolly and packing, ifany, shall be in sound condition; ‘© The hammer blow shall be in line with the pile axis and the impact surface shall be flat and atright angle to the pile and hammer axis; sanGLSP-CAOO Page ateJAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT ‘SPECIFICATION © The hammer shall be in good condition and shall perform correctly according to ‘manufacturer's specification, ‘The machine used for the installation of piles shall be of such type and capacity as to meet the approval of the CONTRACTOR. It shall be the responsibility of the SUBCONTRACTOR to provide a hammer of sufficient capacity and to contro! the drop of the ram so as to ensure that no pile is damaged and or overstressed during driving 5.5. CHECKING OF PILE ALIGNMENTS AND CUT-OFF ‘The CONTRACTOR shall be responsible for the arrangement and provision for all necessary labor, materials and equipment for the checking of pile alignments, cut-off levels and rake, The COMPANY shall approve the method of checking and the form of recording All checking shall be carried out in the presence of the COMPANY’s representative. On completion of checking, the CONTRACTOR shall submit a signed copy of the recorded results tothe COMPANY. 5.6 RISEN PILES During the process of driving piles, observations and measurements shall be made at the site by any suitable method so chosen by the COMPANY’s Representative to determine whether a pile has risen as a result of driving adjacent piles. The CONTRACTOR shall provide the necessary tools, instruments and any other assistance required by the COMPANY'S Representative to make these measurements. Risen piles shall be driven to the original depth or resistance, unless tests have shown this to be unnecessary. Such tests shall be conducted at the expense of the SUBCONTRACTOR under the direction of the COMPANY If the system uses sections, which are inadequately designed against driving stresses, the pile shall be jacked down to its original position ‘The SUBCONTRACTOR shall not be entitled to the payment for re-driving or jacking down risen piles. 5.7 TOLERANCES OF POSITION AND VERTICALITY The positional and verticality tolerances of vertical piles shall not exceed the following limits: POSITIONAL [ TOLERANCE | YERTICALITY TOLERANC Vertical pile 50mm 0.1° to the Vertical ' Raker piles 50mm 0.15° to the desired angle The above limits shall also apply for piles installed in a single line. For pile group of three or more piles not installed in a single line, the positional tolerance of the individual pile in the group may exceed the above limits. However, the positional tolerance of the center of gravity of the pile group shall be 50 mm. The CONTRACTOR shall bear the cost for any necessary enlargement of the pile cap due to eccentricities of piles in this case. Any pile or pile group with position and verticality deviating more than the above-mentioned limits shall be liable for rejection and shall be replaced when instructed by the COMPANY, See GLSP.CATOD Page 11of18JAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT ‘SPECIFICATION Alternatively, the CONTRACTOR may propose modifications to the pile cap or any remedial ‘work all at his own cost, subject to the COMPANY’s approval 5.8 REPLACEMENT OF PILES Any pile cracked, deformed, twisted or otherwise damaged in any manner or not installed within the specified tolerance shall be rejected at the discretion of the COMPANY and replaced with substitute piles or supplemented by additional piles by the CONTRACTOR at his expense. In addition, the CONTRACTOR shall bear the extra costs occasioned by such rejection due to increase size of pile caps, strengthening of tie beams, et. 5.9 PILING RECORDS The CONTRACTOR shall keep a record of each pile installed and shall furnish signed copies to the COMPANY’s Representative daily. The information required and the format of records shall be in standard formats as approved by the COMPANY. As and when required, the COMPANY may ask for additional information or modify the standard formats. Such forms shall be provided by the CONTRACTOR before the commencement of piling work at his expense 5.10 CUT-OFF HEADS AND BONDING (On completion of installation of piles, the piles shall be cut-off to the required level as shown on the drawings and to a tolerance of +20 mm or otherwise as instructed by the COMPANY. For prestressed reinforced concrete piles, the main reinforcement shall be exposed and left reasonably straight for bonding into the pile cap. The minimum bond length of the main reinforcement to be exposed shall be as given in table below Strength of Pile Cap Concrete 4000 psi (28 MPa) 35D Era (y= 460 Mpa) 40D (Tension Pile) ‘D=nominal diameter of bar. In stripping pile heads, the concrete shall be stripped to a level such that the remaining concrete will project 75mm (or 300mm for fixed pile head) into the pile cap. Where a pile has been formed below the required cut-off level, it shall be built up and the reinforcement shall project for such length as given in Table section 5.10. INSTALATION OF TEST PILI ‘The test pile should be exactly the same (type of pile, dimension, etc.) as the piles to e used in the construction and should be installed by the same equipment and manner of driving or loading. The CONTRACTOR shall have an experienced pile-driving supervisor on the job site at all times during the progress of the work. PILE DRIVING TEST 7.1 PURPOSE Pile Driving Test should be performed to know the sufficient length of embedment, final blows per 25 em penetration, and total blows of each probe pil pec sP-o-100 Page 8JAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT SPECIFICATION ST 7.2 POSITION AND NUMBER OF DRIVING In case that a reaction pile system is applied to the loading test, the reaction piles can be utilized as piles for driving test. At least two (2) reaction piles shall be driven prior to the test pile for the loading test Required number of the driving test piles and their position are determined by COMPANY. In addition to the reaction piles, where it is deemed necessary depending upon irregularity of the sub soil, driving test piles shall be added. The number and position of the test piles are determined by COMPANY as per the sub soil condition and the result ofthe driving test. ‘The CONTRACTOR shall identify all pile and their location on layout drawing and on the pile driving record. Any number and letters shown on the drawing may used provided any unnumbered pile is given an identification that shall not confuse it with any of the piles already numbered 7.3 PILE DIVING TEST REPORT Report shall be completed on a daly basis forall pile driven including test pile, The report shall include the following information in a form provided by the CONTRACTOR and approved for this use, Date and weather Location and identification of pile Type and weight of hammer and equipment specification Type, size and length of pile Number of blow per foot of penetration with tip elevation Pinal tip elevation Final set for last 10 blows Final elevation of bottom of coating, Amount of cut-off and elevation of top of pile 0. Remark indicating whether or not driving was continuous, pile splicing was required ot any unusual occurrence was noted during driving 7.4 PILE AFTER TEST Test piles which are successfully tested may be used as permanent piles subject to COMPANY’ approval. 8 PILE TESTING BY PILE DYNAMIC ANALYSER (PDA and PIT)1 The CONTRACTOR shall perform dynamic testing of piles by the Case-Goble Method using a PDA and PIT and the COMPANY’s Representative shall witness the tests. The CONTRACTOR shall engage a reputed Pile Dynamic Consultant Firm for Pile Testing. All equipment necessary for the dynamic monitoring such as gauges, cables, etc shall be furnished by the Dynamic esting Consultant. The testing should be performed by experienced engineers using equipment and procedures conforming to ASTM D5822. Dynamic testing shall be performed 4 piles and during re-strike driving a minimum of 14 days after initial driving, 8.1 TESTING SEQUENCE AND METHOD 1a) Perform initial wave equation analysis based on subsurface conditions, pile type, pile capacity and pile driving equipment to be utilized. b) Evaluate test piles after a minimum waiting period of 14 days, by re-striking the piles and simultaneous PDA testing. (Re-strike testing is considered essential for service load HeEGLSP-CAIOO Page at 18JAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT ‘SPECIFICATION capacity determinations if they are to include setuplrelaxation effects since the PDA calculates the pile capacity atthe time of testing.) ©) Further dynamic tests should be made if: ‘¢ The hammer andior driving system is replaced and/or modified. ‘* Different behavior from the standard practice is observed to determine if hammer, pile or soil changes exist ‘+ The pile or installation procedures are modified, ‘* The pile capacity requirements are changed. ‘© Unusual blow counts or penetrations are observed or any other piling behavior different from normal installation d) Based on field results, the following should be reviewed ‘+ Driving stresses (compression or tension) ‘¢ Hammer system efficiency © Bearing capacity €) It should be recognized that each site has unique and often unforeseen characteristics. The experienced PDA engineer as to deletions or additions to a “standard” program should make judgements, even during the testing program. 4) Perform rigorous laboratory wave analysis of the measured data using CAPWAP® on all of the piles tested and compared with field results 2) Submit report or summary of results upon completion of the testing 8.2 SUBCONTRACTOR’S RESPONSIBILITIES a) he SUBCONTRACTOR shall provide the power supply to the test pile locations for dynamic testing duration. The power supply shall consist of a regular power source (line power or portable generator) providing 1,800 watts of 115 volt A.C. power with a frequency of 60 Hz, Direct current welders or non-constant power sourves are unacceptable or as per required by piling / pile driving work. b) The SUBCONTRACTOR shall provide adequate access for the installation of instrumentation to the pile to be tested. The Dynamic Testing Consultant or the SUBCONTRACTOR’ personnel shall then drill and prepare holes for gauge attachment. ¢) The SUBCONTRACTOR’s personnel shall attach the gauges to the pile after the pile has been driven to the penetration depths. Driving shall then continue using routine pile installation procedures, When the level of the gauges is within 300 mm of the ground surface, water surface, or a pile template, driving shall be halted to remove the gauges from the pile. If additional driving is required, the pile shall be spliced and the gauges shall Be reattached to the head of the next pile segment prior to the resumption of driving. 83 DYNAMIC TESTING REPORT a) Indicator Pile Program * The Dynamic Testing Consultant shall prepare a written report of the indicator pile program, ‘This report shall include the results of static load test(s) (if performed) and shall contain a discussion of the pile capacity obtained from the dynamic and static testing. ‘The report shall also discuss hammer and driving system performance, driving, stress levels and pile integrity, © CAPWAP analyses of the dynamic pile testing data shall be performed on data obtained from the beginning of restrict of all tested piles. ‘The client Representative may request additional analyses at selected pile penetration depths. Mee GLSPCaT00 Page or 18JAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT ‘SPECIFICATION © The Dynamic Testing Consultant shall perform a refined wave equation analysis or analyses based upon the variations in the subsurface conditions and/or drive system performance observed in the indicator pile program results. b) Production Piles * Within one day of production pile testing, the Dynamic Testing Consultant shall prepare a hand written daily field report summarizing the dynamic testing results. AS a minimum, the daily reports shall include the calculated driving stresses, transferred energy and estimated pile capacity at the time of testing, Variations fiom previous trends in the dynamic test data shall also be noted. Daily field reports shall be given to the Client Representatives. ‘+ CAPWAP analyses shall be performed on all ofthe production piles dynamically tested. * Once per month, the Dynamic Testing Consultant shall prepare a typed formal report ‘summarizing the dynamic testing results. ‘© CAPWAP analyses of the dynamie pile testing data shall be performed on data obtained from the beginning of re-strike of all tested piles. The COMPANY may request additional analysis at selected pile penetration depths PILE LOAD T T 9.1 PURPOSE Pile load test shall be performed in order to verify the pile’s design capacity of the design pile which were derived from soil investigation result and to establish pile driving criteria and actual capacity relation, 9.2 POSITION AND NUMBER OF PILE LOAD TEST ‘The CONTRACTOR shall identify all pile and their location on layout drawing, and on the pile driving record. Any number and letters shown on the drawing may used provided any ‘unnumbered pile is given an identification that shall not confuse it with any of the piles already numbered. 9.3 DRIVING OF TEST PILE ‘The test pile should be installed with the same procedure and details which will be used for production piles. The static load testing procedures and capacities should be such that the load test is carried out to a soil failure. After the test pile is driven, measurement of heave of the test shall be made during driving of the reaction piles closed to the test pile. If heave of the pile js, observed, the pile shall be re-tapped (back driven) to the original resistance or elevation, 9.4 CURING OF LOAD TEST PILES Test piles shall be cured for a sufficient period that allows for the recovery of ground strength from disturbance during installation, and to allow for the proper hardening of concrete of pile capping material. In principle, atleast fourteen (14) days for clayey ground shall be applied for the curing period, which were advised from COMPANY based on geotechnical report, provided that the strength of the pile and pile and capping material are adequate for loading testing. During the period, care shall be taken not to apply any extraneous loads, impact or vibration on to the test piles, which might influence the test result. See GLSP-C-aI0o Page 018JAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT ‘SPECIFICATION 95 1. Axial The ultimate soil bearing capacity in tension is calculated based on the laboratory and field test 2, Lateral Capacity ‘The predetermined lateral load capacity can be done by checking the interaction graph of axial load versus bending moment issued by the pile manufacturer. 3. Uplift Capacity ‘The ultimate soil bearing capacity in tension is calculated based on the laboratory and field test 9.6 COMPRESSIVE LOAD TEST The load test set-up and testing shall conform to ASTM D1143 for compression load test. The CONTRACTOR shall provide load test equipment with a capacity of 250 percent of the pile design- working load shown, Where anchor pile is used, the arrangement shall consist of at least four piles, with at least two piles each side capable of resisting a total load at least equal to 300 percent of the working load of the tet pile shown, For the weighted box or platform equipment, the weight shall be such that a static test load of at least 300 percent of the design working load can be applied to the test pl. The measuring apparatus shall be a system of dial gages, wire, mirrot, and scales conforming to the ASTM D1143, 9.7 TENSILE LOAD TEST ‘The safe axial tensile load capacity (pull out capacity) of pile shall be the least of the following, © Two-third of load at which the total displacement is 12 mm or the load corresponding to @ specified permissible uplift © Halfof the load at which the load-displacement curve show a clear break (downward trend) 98 LATERAL LOAD TEST The impact point for the lateral load shall be as close as possible to the site elevation. The impact point shall be finalized at the job site taking into account the loading device to be actually utilized at the time of load test. D The static loading, unless failure occurs frst, the pile shall be loaded to the maximum test load of 200 % of the design load in accordance with the standard loading procedure stipulated in ASTM 13966. 9.9 APPLIED LOAD Pile Load tests shall be performed in order to verify the capacity of the design pile which was derived from soil investigation results and to establish pile driving criteria and actual capacity relation (calendaring). Test pile locations and type of test be performed shall be specified on the design drawings and be witnessed by COMPANY. Load test shall be conducted in accordance with ASTM D1 143 for compressive test, ASTM D3689 for tensile load test, and ASTM D3966 for lateral load test. All materials for test piles shall be from the same manufacture as those for production piles. Load test report shall be in accordance with applicable ASTM standard. ‘MEE GLSPCATOO Page WorJAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT SPECIFICATION — Numberofier | _— Applied lad pile “vertical hori Sungai Kenawang | piles | 250% ofpile design load | 200% of ple design load Pulau Gading Apiles __| 250.% of pile design load 200 % of pile design load _| 9.10 PILE LOAD TEST REPORT. 1 i Record During Static pile Loading test Time, load and movement of pile shall be recorded during the static load test. The record is done before and after the application of each load increment and the removal of each load decrement. Presentation of Result ‘The CONTRACTOR shall provide information about the tested pile within 7 days of the test, General Site Location ‘Contract Identification Proposed Structure Date of Test Pile Details Identification (number and location) Position refaive to adjacent piles Ground and level at pile position Head level at which test load is applied Shape and size of cross-section of pile Head in ground Level of toe Conerete mix Date of Casting H Steel thick Test Procedure Weight of Kentledge Plan of the test arrangement showing position and distances of kentledge supports, and reference frame to test pile Or jack Capacity Method of load measurement Method of penetration measurement Relevant dates and times, Test Result Bae GLSP-C-AI0O Page oFJAMBI MERANG GAS PRODUCTION FACILITIES DEVELOPMENT SPECIFICATION In tabular form or in Graphical form: + Load and settlement plotted above and below a common base of time. # Settlement and recovery plotted vertically against a base line of load ¢ The value of the pile design load and its related settlement, 10, CRITERIA FOR DEFINING ALLOWABLE LOAD CAPACITY 10.1 COMPRESSIVE LOAD AND TENSILE LOAD, The assessment of axial pile capacity is based on Pre Stressed Concrete Spun Pile (PC-Pile) of 300 mm, 350 mm, and 400 mm outside diameter, with 60 mm, 75 mm, and 80 mm wall thickness, respectively. As an alternative, square concrete pile of 200 mm x 200 mm, 250 mm x 250 mm, and 300 mm x 300 mm. The ultimate soil bearing capacity in compression and tension is calculated based on the laboratory and field test. The maximum allowable load both in compression and tension should be checked against the allowable capacity of the pile material. 1. Compressive load In compressive load, individual piles and groups shall develop ultimate load capacities of at least twice the design allowable loads in the designated-frietion of bearing layers. Analysis shall show that the soil layers underlying the designated bearing layer do not eause the bearing capacity safety factor to be less than 2. The allowable compressive load capacity is defined as follow: ‘+The load at which settlement is 25mm ‘+ 4.50% of the loading causing a gross settlement of 10.% of the pile diameter. 2. Tensile Load Where required, the uplift or tension capacity of single pile shall be determined in ‘accordance with ASTM 3689 or an approved method of analysis based upon a minimum, safety factor of 2:The maximum allowable uplift load shall not exceed one-half the load which produces an upward movement of the pile, equal to one-third of the ultimate uplift capacity or gross elastic extension of the pile plus 0.1 inch, For pile group subjected to uplift, the allowable uplift load for the group shall be the lesser of | the proposed individual pile uplift working load times the number of piles in the group or ‘two thirds of the effective weight of the pile group and the soil contained within a block defined by the perimeter of the group and the length of the pile. 10.2. LATERAL LOAD ' Allowable lateral load based on a tolerable butt deflection of 10 mm for pined head and 6 mm for fixed head. Lateral load pile capacity should be checked against the capacity of pile material to resist bending moment and shear stress. This can be done by checking the interaction graph of axial load versus bending moment issued by vendor. aRGLSP.CAIOO Page 18ot 18