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Dexterity Basic Skills Training: Evaluation of Fastening

This document appears to be an evaluation form for basic skills training on fastening and dexterity. It evaluates performance on three tasks: plate assembly on a bench, hose and joints assembly, and tab assembly on a triangle. For each task, it lists details to check for like process, safety, tool handling, and parts handling. It provides scoring deductions for errors like missing parts, damaged or loose components, incorrect torque levels, and execution times over benchmarks. It also allows for bonus points to be awarded. The final score is calculated based on the totals from each task section, with deductions for negative points and additions for bonuses, following a specified formula. The lowest section score becomes the final score.
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0% found this document useful (0 votes)
105 views

Dexterity Basic Skills Training: Evaluation of Fastening

This document appears to be an evaluation form for basic skills training on fastening and dexterity. It evaluates performance on three tasks: plate assembly on a bench, hose and joints assembly, and tab assembly on a triangle. For each task, it lists details to check for like process, safety, tool handling, and parts handling. It provides scoring deductions for errors like missing parts, damaged or loose components, incorrect torque levels, and execution times over benchmarks. It also allows for bonus points to be awarded. The final score is calculated based on the totals from each task section, with deductions for negative points and additions for bonuses, following a specified formula. The lowest section score becomes the final score.
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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DEXTERITY BASIC SKILLS TRAINING

EVALUATION OF FASTENING
Dept

Area

Stage

Name (Surname First)

Employee Code

Formula for grades: L1: 80-85


Plate assembly on the bench
-ve points

Bonus

L2: 86-90 L3: 91-95

-ve points Bonus

48 sec

Hose and Joints assembly

TOTAL

-ve points

Bonus

Hose and Joints

Details

Scoring

Pt to check

Details

Scoring

Process

Error

-5

Process

Error

-5

Safety

Accident

Eliminated

Safety

Accident

Eliminated

Tool
handling

Assembly
Oversight
or fall

-5

Tool handling

Assembly
oversight or
fall

-5

Parts
handling

Incorrect
handling
or fall

-5

Parts handling

Incorrect
handling or fall

-5

Missing parts

-20

Assembly

Inverted plate
assembly

-10

Tightening
torque
on 2 screws

0 < x< 0.5

-3

0<x<1
> 1.1

Quality of
Tightening

damagd bolt

-10

damaged nut

-8

0 to 3

-3

3 to 6

-8

6 to 12

-15

>12

-20

Execution
time :

Missing
parts/Operatio
n
Torque low or
excess

Quality of
Tightening

Result

-20
-10

Cross Thread
of Hoses

-5

-5

Hose Twist

-5

-8

0 to 3

-3

Execution
time :

TOTAL

98 Sec

Pt to check

Assembly

Result

FINAL SCORE

L4: >96

Tab assembly on the triangle

TOTAL

PLATES

Date

3 to 6

-8

6 to 12

-15

>12

-20

Sub - Total
BONUS ATTRIBUTION

Bonus

Sub-Total
0 to 3

TRIANGLES

56 Sec/94 cmn

3 to 6

Value less than execution time(Sec):

6 to 12
Pt to check

Details

Scoring

Process

Error

-5

Safety

Accident

Eliminated

Assembly
Tool handling oversight or
fall

-5

Parts
handling

Incorrect
handling or
fall

-5

Assembly

Missing parts

-20

Quality of
Tightening

Execution
time : cmn
(in excess)

Missing tab

-8

Damaged nut

-10

Loose nut

-8

0 to 3

-3

3 to 6

-8

6 to 12

-15

>12

-20

Sub-total

Result

>12
Proposals for improvement:

+3
+5
+8
+10

Assessor's name :
Assessor's comments :

Dexterity
ReDexterity

-Every part dropped is taken into account


(3 parts dropped = -3 X 5 pts)
-Calculation is as per the following formula:
Bench Score = 100 pts - Total Neg Pts + Total Bonus pts
- Final score = The lowest of the 3 attribute scores

Assessor's sign & Date

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