SITE ACTIVITIES

RISK ASSESSMENT PLANT

SN
1

HAZARDS
FALL OF MATERIAL
WHEN LIFTING LOAD

ACTIVITY/CA
USE
General

AFFECTED
PERSON

ABNORMAL

ABNORMAL

Use of
improper or
damaged
lifting
equipment

ABNORMAL

Strong wind,
improper
field of vision

4
5

NORMAL

People on site

Unknown
load weight

People
standing
under the
uplifted load
CRANE OVERTURNING

RISKS

R
6

D
C

Injury / Death
Unauthorized
and improper
use

NORMAL/ABNORMAL/EM
ERGENCY CASE

Lifting
load/by cargo

Movement of excessive or
unbalanced load or for
long distance

Manual lifting
of load

Manual carriage of load at

height or on improper
floor
Irregular or overloaded
cargo when handling cargo
by forklift and transpallet,
etc.

Manual lifting
of load
Cargo
handling by
handling
vehicles;
material
stowage

(Collective)
Injury / Death

ABNORMAL

15

20

20

People on site

ABNORMAL

ABNORMAL

Injury / Death

Injury / Death

Personnel
involved

ABNORMAL

Personnel
involved

Injury,
Muscular
Skeleton
System
Problems

NORMAL

Injury/Death

People on site

ABNORMAL

Death / Injury
Material
Damage

Inspection of slings supporting the

material, chain hoists, lifting eyes and
hooks. Use of the lifting equipment
by experienced personnel. Building
stronger communication between the
workers and crane operator (wireless
and similar communication means).
Updated test reports.
Certificate of competency (Periodical
Inspection Report) for the crane
taken from the Turkey Union of
Chambers of Architects and
Engineers.; Use of the machine by
competent crane operator holding
certificate of operation.
Inspection of slings supporting the
material, chain hoists, lifting eyes and
hooks.

10

10

16

4
4

4
3

16

12

INSPECTION/PRECAUTIONS TO BE
TAKEN

LEGAL REQUIREMENTS

0
1

MOS

Regulation on Health and

security in the Construction
Works

Warning against use of the crane by

any person other than the operator,
and suspension of the work Sign FOR
USE BY OPERATOR ONLY

Regulation on Health and

security in the Construction
Works; Regulation on Security
and health signs

Determination of the weight of the

load, if not known beforehand, and
selection of appropriate crane, sling
and lifting method accordingly - MOS

Regulation on Health and

security in the Construction
Works

MOS MARKING TO INDICATE IT IS

OUT OF ORDER

Regulation on Health and

security in the Construction
Works

Suspension of the lifting operation in

case of strong wind, restrictive sight
distance, and adverse weather
conditions.

Daily Site Controls

Regulation on Health and

security in the Construction
Works

Security barrier for the area involved

with hazard when lifting load.

Warning sites DO NOT STAND

UNDER THE UPLIFTED LOAD

Regulation on Health and

security in the Construction
Works, Regulation on Security
and health signs

Visual inspection

Injury / Death
People standing
under the load

CURRENT PRECAUTION

DOCUMENT NO.
PUBLICATION DATE:
REVISION NO.
PAGE NO.

Opening the crane legs on a flat area

in a balance way; lugging at each leg
of the crane; selection of appropriate
crane for the load. Building stronger
communication between the workers
and crane operator (wireless and
similar communication means).
Updated test reports.
Making the load balanced and easy to
hold; e.g. handle, lifting eye to grasp,
etc.
Making the load balanced and easy to
hold; e.g. handle, lifting eye to grasp,
etc.
Cleaning the floor on which the load
shall be carried.

Observation of the maximum cargo

signs indicated on the vehicles.

Warning sign DO NOT APPROACH THE

CRANE MOS

Use of transpallet
Giving on-the-job training
MOS, if heavy material is carried
manually, the work is suspended and
use of equipment is ensured.
Giving on-the-job training USE OF
APPROPRIATE EQUIPMENT FOR THE
CARGO

Regulation on Health and

security in the Construction
Works

Regulation on Manual
Handling

RESPONSIBLE PERSONNEL

TERM

KESR MH. LABOR SAFETY OFFICER MECHANICAL WORKS

SUPERVISOR

DURING THE PROJECT

KESR MH

DURING THE PROJECT

KESR MH

DURING THE PROJECT

KESR MH. LABOR SAFETY OFFICER

PERMANENTLY

KESR MH

DURING THE PROJECT

KESR MH

PERMANENTLY

KESR MH. FOREMAN, MECHANICAL WORKS SUPERVISOR

28/09/10

KESR MH. LABOR SAFETY OFFICER

DURING THE PROJECT

KESR MH

PERMANENTLY

KESR MH.

PERMANENT

KESR MH. LABOR SAFETY OFFICER MECHANICAL FOREMAN

DURING THE PROJECT

SITE ACTIVITIES
RISK ASSESSMENT PLAN
SN
6

HAZARDS

Collision
when
handling
cargo by
equipment
such as
transpallet,
etc.
Collision
when
handling
cargo by
forklifts

Explosion of
pressurized
cylinders

ACTIVITY/CAUSE

AFFECTED PERSON

NORMAL / ABNORMAL/EMERGENCY
CASE

RISKS

Cargo handling by handling

vehicles; material stowage

People on site

NORMAL

Injury

Cargo handling by handling

vehicles; material stowage

People on site

NORMAL

Injury

Unauthorized and incompetent

use of forklift, transpallet and
similar vehicles

People on site

ABNORMAL

Injury

Welding works

People on site

NORMAL

Injury, death

ABNORMAL

9
10

11
12

13

Stroke of
Lightning

Communicati
on problems;
Lack of
Information

Accidents due
to insufficient
lighting
Fire/Explosio
n

Getting
affected from
accumulation
of toxic gases
in the
confined area

CURRENT PRECAUTION

INSPECTION/PRECAUTIONS TO
BE TAKEN
-

INDICATING SPEED LIMIT ON THE

VEHICLE

Use of the vehicle according to

the suppliers instructions.
Periodical control of it.
Use of it only by the competent
personnel.
Operation of the warning
lights when the forklift in
move.

Handling of the cylinders not

by their valves or protectors,
but by using cylinder carrier
even for short distance and
binding them with chain.

15

CYLINDER GASES SAFETY

MANUAL - Handling of the
cylinders not by their valves or
protectors, but by using
cylinder carrier even for short
distance and binding them
with chain.
Emergency Case Plan,
Lightning Arrester

STOP OF THE WORK DURING

DAILY CONTROLS
Warning sign Keep the cylinders
bound

Obtaining medical reports

STOP OF THE WORK DURING

DAILY CONTROLS

Use of the vehicle according to

the suppliers instructions.
Periodical control of it.
Use of it only by the competent
personnel.

Use of it only by those holding

drivers license

Natural Disaster

People on site

IN EMERGENCY

Injury, death

Supervising services

People on site

NORMAL

Injury

Site applications

People on site

Site applications

People on site

Current lighting

Welding operations, electric short

circuit, spark

Flammable materials around

the welding location should be
definitely removed. If any
flammable/explosive
materials around are not
removed, the welding location
is covered by fire blanket.
Obtaining permit to work with
fire. Safety instructions
regarding to welding.

Welding conditions

In case of welding in any

confined space, necessary
ventilation and presence of
minimum 1 lookout man
outside. Operating instructions
and work permit on working
in confined space. Safety
instructions of welding.

ABNORMAL
ABNORMAL

Injury/Death/
Occupational
Disease
Injury

People on site

EMERGENCY CASE

Injury / Death

People on site

ABNORMAL

Intoxication

Making available a employee

speaking the same language.

DURING DAILY CONTROLS,

PREVENTION OF OPERATION BY
THOSE HOLDING NO DRIVERS
LICENSE ON-THE-JOB TRAININGS;
WARNING SIGN
Training on risks and precautions
related to the gas resource and ONTHE-JOB TRAINING, USE OF
CHECK VALFE

Inspection of the site and

reinforcement of lighting at the
areas which are poorly
illuminated.
MOS

MOS

DOCUMENT NO.
PUBLICATION DATE:
REVISION NO.
PAGE NO.

LEGAL REQUIREMENTS

0
2

Regulation on the health

and safety requirements in
the use of work
equipment.

RESPONSIBLE PERSONNEL
KESR MH.

TERM

PERMANENT

WHEN IT IS USED

Guidelines on Precautions
to be taken in the
workplaces and jobs
where flammable,
explosive, dangerous and
harmful materials are
used; Regulation on Safety
and Health Signs.

KESR MH.

Regulation on Health and

Safety in the Construction
Works.
Regulation on Heavy and
Dangerous Works

KESR MH.

DURING THE PROJECT

KESR MH.

PERMANENT

KESR MH.

PERMANENT

Regulation on Heavy and

Dangerous Works

KESR MH.

PERMANENT

Regulation on Heavy and

Dangerous Works

KESR MH.

WHEN REQUIRED

Regulation on Health and

Safety in the Construction
Works.
Regulation on Health and
Safety in the Construction
Works.

KESR MH.

KESR MH.

PERMANENT

SITE ACTIVITIES
RISK ASSESSMENT PLAN
SN
14

HAZARDS
Fall

ACTIVITY/CAUSE

AFFECTED PERSON

NORMAL / ABNORMAL/EMERGENCY
CASE

RSKLER

Working at Height; Use of Ladder

and moving scaffold

Personnel involved

NORMAL

Injury / Death

Sliding off and fall from vehicles

such as Man-Basket, Man-Lift

Personnel involved

NORMAL

Injury

All kinds of objects that may cause

to stumble and slippery floor

People on site

ABNORMAL

Working at height

People on site

NORMAL

Personnel involved

NORMAL

Burn / Death

Personnel involved

NORMAL

Injury

People on site

NORMAL

Injury

15

Fall of
materials and
small hand
tools

16

Electric shock

Use of electric hand tools and

working in areas with voltage
overhead

17

Contact with
the cutting
parts
(grinding
motor, etc.)

Use of hand tools

18
19

Flying parts

Collapse of
temporary
scaffold and
similar
construction

Use of the grinding machine

Injury

Injury / Death

12

D
B

12

Use of ladder and moving scaffold

People on site

ABNORMAL

Injury /Death

Injury

Welding operations

Personnel involved

NORMAL

Burn / Death

21

Slag jump

Welding conditions

Personnel involved

NORMAL

Injury / eye
or body
damage

22

Exposure to
high noise

Blowout

Personnel involved

ABNORMAL

Occupational
disease, lack
of hearing

Injury / Death

12

20

23
24

Allergy and
breathing
problems
Lack of
marking

Installation of isolation
Working areas of supplier

Personnel involved
People on site

NORMAL
ABNORMAL

Respiratory
distress,
Itching;
allergy

R (Risk Degree) : 0x
D (Risk Level)
C= 1 R.D. < 6. Acceptable Risk; B= 8 R.D. < 12: Significant Risk; A= 15 R.D. < 25: Non-acceptable
O (Possibility) 1 point (very low); 2 points (low); 3 points (possible); 4 points (high), 5 points (very high); ( Severity): 1 point (insignificant); 2 points (very small); 3 points (severe); 4 points (vital); 5 points (disaster)
PREPARED BY:

CURRENT PRECAUTION

Inspection of the scaffold or

ladder before use.
Correct installation of the
fixing and supporting
members of the lifting
equipment.
Training on working at height
Implementation of Life line
application

INSPECTION/PRECAUTIONS TO
BE TAKEN
MOS
Work is discontinued

Inspection of Man basket, man

lift before use.

MOS,
Working at Height; On-the-job
trainings

Regular inspection and

cleaning of the site
Required personnel protective
equipment.
Fixing, if possible, the material.
On-the-job trainings.
Life Line application (Ref.
Instruction on working at
height)
Earthing the electric
equipment having bare metal
part;
Use of necessary personal
protective equipment
Elevation of the electric cables
off the ground
Personnel using the machine
should have at least minimum
knowledge on use of the
equipment, use of the
equipment with the protective
armor on.
Use of personal protective
equipment such as goggles.

The warning sign Slippery floor

Inspection of the scaffold or

ladder before use.
Correct installation of the
fixing and supporting
members of the lifting
equipment.
Covering of the welding area
by means of fireproof blanket;
Safety instructions related to
welding
Use of goggles; use of welders
protective clothing made of
leather. Safety instructions
related to welding.
Operating by use of silencer.

Protective mask and clothing

Supplier Specifications
INTEGRATED SYSTEM APPROVAL:

MOS,
Daily Site Inspections

MOS,
Periodical control of the electricity
installation,
On-the-job trainings,
Posting warning signs on the lines
of high voltage

DOCUMENT NO.
PUBLICATION DATE:
REVISION NO.
PAGE NO.

LEGAL REQUIREMENTS

0
3

Communiqu on
Occupational Training of
the Workers to be
Employed in Heavy and
Dangerous Works

PERMANENT

Guidelines of Health and

Safety At Work

KESR MH.

PERMANENT

KESR MH.

WHEN REQUIRED

KESR MH.

PERMANENT

KESR MH.

PERMANENT

Regulation on Heavy and

Hazardous Works.

KESR MH.

WHEN REQUIRED

Regulation on Heavy and

Dangerous Works

KESR MH.

WHEN REQUIRED

Regulation on Heavy and

Dangerous Works

KESR MH.

WHEN REQUIRED

KESR MH.

WHEN REQUIRED

Communiqu on
Occupational Training of
the Workers to be
Employed in Heavy and
Dangerous Works

Regulation on Use of the

Personal Protective
Equipment
Regulation on Health and
Safety in the Construction
Works

Blowout Procedure.
Warning sign Noisy Area. Use ear
protective

Daily Site Controls

Daily Site Controls

PERMANENT

KESR MN.

Warning sign Use Goggles; Risk of

Burrs; on-the-jobm training

Daily Site Controls

KESR MH.

Regulation on Safety and

Health Signs

Regulation on Health and

Safety Conditions in the
Use o Work Equipment

MOS,
On-the-job trainings

TERM

KES. MH. LABOR SAFETY

OFFICER, FOREMAN

On-the-job trainings; Distribution

of all operating instructions to all
operators

MOS, Instructions on working with

scaffold

RESPONSIBLE PERSONNEL

Regulation on Use of
Personal Protective
Equipment at Work

Regulation on Health and

Safety Signs

KESR MH.

KESR MH.
UPPER MANAGEMENT APPROVAL

PERMANENT

PERMANENT