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ITP For Reciprocating Pump

1) The document is an indicative inspection and test plan for reciprocating pumps being supplied as part of the 44LK-5100 HPCL DHT project. 2) It lists 17 inspection and test activities to be performed on the pumps and associated equipment at various stages, including inspections of components, assembly, hydrotesting, performance testing, and final documentation. 3) The inspection activities will be conducted by the vendor, sub-vendors, and witnessed by the third party inspection agency and owners/project management consultants.

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ShahSh
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
745 views

ITP For Reciprocating Pump

1) The document is an indicative inspection and test plan for reciprocating pumps being supplied as part of the 44LK-5100 HPCL DHT project. 2) It lists 17 inspection and test activities to be performed on the pumps and associated equipment at various stages, including inspections of components, assembly, hydrotesting, performance testing, and final documentation. 3) The inspection activities will be conducted by the vendor, sub-vendors, and witnessed by the third party inspection agency and owners/project management consultants.

Uploaded by

ShahSh
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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APPENDIX - A

INDICATIVE INSPECTION & TEST PLAN**


SHEET 1 OF 2

PROJECT : 44LK-5100 HPCL - DHT

EQUIPMENT / ITEM DESCRIPTION : RECIPROCATING


PUMPS
EQUIPMENT / ITEM TAG NO. :
TEST & INSPECTION AS PER :
(CODES & SPECIFICATIONS) :

EQUIPMENT INSPECTION CODE : A

A
C
T
I
V
I
T
Y

WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY THIRD PARTY


INSPECTION AGENCY (TPIA) / STATUTORY AUTHORITY
3
WITNESS INSPECTION BY SUB VENDOR,VENDOR & EPCC CONTRACTOR
4

CERTIFICATES / DATA TO BE SUBMITTED BY EPCC CONTRACTOR /


VENDOR FOR APPROVAL / REVIEW BY TPI A / OWNER / PMC
PRE-INSPECTION MEETING TO BE CONDUCTED AFTER ISSUE OF PO
/ PR / PS. AGENDA TO BE PREPARED BY EPCC CONTRACTOR
DETAILED INSPECTION & TEST PLAN AFTER ISSUE OF PO / PR / PS
INCLUDING FOR ALL AUXILLARIES OF THE PUMP SKID VIZ BARE
PUMP,DRIVER,INSTRUMENTATION ITEMS, PIPING, VSD, DAMPENERS
ETC
INSPECTION & TEST PROCEDURES FOR ALL ITEMS INCLUDING NDT
PROCEDURES AND PERFORMANCE / MECHANICAL RUN TEST
PROCEDURES
PACKING PROCEDURE / SHIPPING DRAWING OF COMPLETED
EQUIPMENT
SUMMARY OF ALL SUPPLIMENTARY REQUIREMENTS AS SPECIFIED
IN THE ORDER / PS / PR
SUB-ORDERS VERIFICATION FOR BOUGHT-OUT ITEMS VIZ DRIVERS,
INSTRUMENTATION ITEMS, DAMPENERS ETC.
MANUFACTURERS TEST CERTIFICATES FOR MAJOR PUMP
COMPONENTS FLUID END, CRANK SHAFT, FRAME, PLUNGER,
PISTON, CON ROD, CROSSHEADS ETC AS SPECIFIED IN THE PR / PS
NDT CHECK OF PUMP COMPONENTS AS SPECIFIED IN THE PR / PS
VISUAL CHECK OF FLUID ENDS, FRAME, PLUNGERS, PISTON, CRANK
SHAFT, CON RODS ETC BEFORE HYDROTEST / ASSEMBLY
HYDROTEST FOR PUMP FLUID ENDS
KEROSENE OIL LEAK TEST OF FRAME / POWER END
PERFORMANCE TEST INCLUDING SAFETY VALVE CHECK AT RATED
SPEED INCLUDING NPSH TEST
MECHANICAL RUN TEST AT RATED RPM AND WITH JOB DRIVER /
JOB COUPLING, LUBRICATION SYSTEM ETC.
STRIP-DOWN CHECK FOR FLUID ENDS / PISTON RODS / PLUNGER
AND CLEARANCE CHECK
INSPECTION OF DRIVERS AND OTHER BOUGHT OUT ITEMS AS PER
APPROVED INSPECTION & TEST PLAN AS MENTIONED IN ACTIVITY
(2)
FINAL INSPECTION OF THE PUMPS SKID INCLUDING ALL PIPING AND
ASSEMBLY OF JOB DRIVER & ALL OTHER ITEMS ON THE SKID.
FINAL DOCUMENTATION

4
5

8
9

W
W

X
X

10
11
12

H
H
*
H
H
H

W
W
W

X
X
X

13

14

15

PR/PS NO.
DRG. NO.

WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY OWNER / PMC


2

VENDOR :
P.O. NO. :

AS PER RESPECTIVE ITPs

16

17

APPENDIX - A

INDICATIVE INSPECTION & TEST PLAN**


PROJECT : 44LK-5100 HPCL - DHT

EQUIPMENT / ITEM DESCRIPTION : RECIPROCATING


PUMPS
EQUIPMENT / ITEM TAG NO. :
TEST & INSPECTION AS PER :
(CODES & SPECIFICATIONS) :

EQUIPMENT INSPECTION CODE : A

A
C
T
I
V
I
T
Y

VENDOR :
P.O. NO. :
PR/PS NO.
DRG. NO.

WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY OWNER / PMC


2

18
19

SHEET 2 OF 2

WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY THIRD PARTY


INSPECTION AGENCY (TPIA) / STATUTORY AUTHORITY
3
WITNESS INSPECTION BY SUB VENDOR,VENDOR & EPCC CONTRACTOR

H
H

CERTIFICATES / DATA TO BE SUBMITTED BY EPCC CONTRACTOR /


VENDOR FOR APPROVAL / REVIEW BY TPI A / OWNER / PMC

SPARES & PACKING LIST CHECK. PACKING & LOADING OF


EQUIPMENT AS PER SHIPPING DRAWING.
INSPECTION RELEASE CERTIFICATE

LEGENDS : H - HOLD, W - WITNESS, R - REVIEW, A - APPROVAL, I - INFORMATION, X SUBMIT


PO PURCHASE ORDER, PR PURCHASE REQUISITION, PS PURCHASE SPECIFICATION
** NOTE : THIS IS AN INDICATIVE INSPECTION AND TEST PLAN IDENTIFYING SCOPE OF INSPECTION
/REVIEW OF DOCUMENTS AS A MINIMUM REQUIREMENT, DETAILED INSPECTION AND TEST PLAN
INDICATING ALL SPECIFIED REQUIREMENTS AFTER ISSUE OF PO / PR TO BE GENERATED BY
VENDOR AND SAME DULY APPROVED BY TPI A TO BE SUBMITTED TO OWNER/PMC FOR APPROVAL.
* TPI A TO CARRY OUT INSPECTION AT SUB-VENDORS WORKS.
OWNER/PMC RESERVES RIGHT TO WITNESS INSPECTION OF ANY ITEM AT ANY STAGE WHICH SHALL BE INDICATED ON QAP /
INSPECTION & TEST PLAN AT THE TIME OF APPROVAL AND SAME TO BE COVERED AS PART OF PURCHASE ORDER CONDITION
ISSUED BY CONTRACTOR.

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