Scribd
Upload
40 views

SAIL, RSP BF#1 Rebuild.: Protocol: CR-5 Tuyere Cooler Holder Installation and Alignment (Before Welding) Refrence Docs

This document provides instructions for installing and aligning tuyere cooler holders (TCH) during the rebuild of a blast furnace. It outlines 7 steps for the process, including taking measurements before and after welding to check for misalignment, conducting welding with monitoring to prevent issues, and performing structural repairs and retests as needed. Tables provide specific dimension values to use for alignment of the 20 TCH components.

Uploaded by

dushyant bhatnagar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
40 views

SAIL, RSP BF#1 Rebuild.: Protocol: CR-5 Tuyere Cooler Holder Installation and Alignment (Before Welding) Refrence Docs

This document provides instructions for installing and aligning tuyere cooler holders (TCH) during the rebuild of a blast furnace. It outlines 7 steps for the process, including taking measurements before and after welding to check for misalignment, conducting welding with monitoring to prevent issues, and performing structural repairs and retests as needed. Tables provide specific dimension values to use for alignment of the 20 TCH components.

Uploaded by

dushyant bhatnagar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 6

SAIL , RSP BF#1 Rebuild.

Protocol: CR-5 Tuyere cooler holder Installation and align


Refrence docs.
1
Tuyere cooler Holder : P002623-350BG10-065-MG0002 Rev 0
2
Furnace shell erection tolerance specification : P002623-350BG10-010-MD0003 Rev 0
Refer Sketch
TCH Outer to Outer
TCH
Sl No.

TCH to TCH
No.

Dimension 'A'

Daigonal from Center line to


TCH cente

"B1"

TCH center to
center
tuyere
convergent
face I.D.

Tcl to Tcl

"B2"

radius
measured with
piano wire at
center refrence

TCH 01- 02

584

1092

1092

1596

828

TCH 02-03

580

1090

1090

1596

828

TCH-03-04

586

1090

1090

1595

828

TCH 04-05

588

1091

1091

1600

828

415

TCH 05-06

580

1091

1090

1597

828

415

TCH 06-07

585

1092

1091

1600

828

TCH 07-08

580

1091

1092

1591

828

TCH 08-09

587

1093

1090

1597

828

TCH 09-10

588

1090

1090

1605

828

414

414

10

TCH 10-11

582

1090

1090

1596

828

11

TCH 11-12

587

1094

1092

1595

828

12

TCH 12-13

586

1090

1092

1596

828

13

TCH 13-14

575

1093

1092

1586

828

14

TCH 14-15

588

1092

1099

1601

828

414

15

TCH 15-16

586

1099

1091

1599

828

414

16

TCH 16-17

579

1102

1092

1596

828

17

TCH 17-18

583

1094

1100

1597

828

18

TCH 18-19

579

1100

1100

1596

828

19

TCH 19-20

583

1100

1095

1596

828

415

20

TCH 20-01

579

1100

1101

1599

828

414

EPIL

415

414

DCI/DCBV

Note :1.Welding Sequence to be decided by EPIL quality control team.


2.Before welding proper locking of TCH's shall be done to prevent distortion and misalignment.
3.Proper edge/surface preparation to be done before installation / welding.

4.Pre-heating of shell be done before welding.


5.Continuous monitoring/observation should be done during welding to check for miss alignment due to sh
6.After completion of all TCH welding , measurements shall be made again and recorded.

7.Weld test shall be done , if any defects found repair should be done and re tested.
8.SR shall be done for all TCH either by segmentwise or all at a time.
9. After SR is completed , measurement shall be taken again and checked with earlier reading for any devi

#1 Rebuild.

lation and alignment ( Before welding)

ketch

Radial axis alignment to


Horizontal axis "level" (water
be checked with piono
level.)
wire.

Locking of TCH before


welding ( Yes/No)

Remarks.

2280

1265

checking in progress

2270

1265

checking in progress

2280

1265

checking in progress

2290

1265 Yes

Released for Welding

2290

1265 Yes

Released for Welding

2277

1265

checking in progress

2290

1265 Yes

Released for Welding

2288

1265

checking in progress

2290

1265 Yes

Released for Welding

2290

1265 Yes

Released for Welding

2286

1265

checking in progress

2277

1265

checking in progress

2290

1265

checking in progress

2290

1265 Yes

Released for Welding

2290

1265 Yes

Released for Welding

2280

1265

checking in progress

2290

1265 Yes

Released for Welding

2275

1265

checking in progress

2290

1265 Yes

Released for Welding

2290

1265 Yes

Released for Welding

gnment due to shrinkage.

RSP

ding for any deviations .

You might also like