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Turboexpander/Compressor Data Sheet Si Units: Operating Conditions Normal Case Case A Case B EXP Comp EXP Comp EXP Comp

This document contains a data sheet for a turboexpander/compressor. It requests information about operating conditions, gas analysis, site data, construction features, accessories, and tests to be performed. Specifically, it asks for details like inlet and discharge conditions, casing materials, bearing types, instrumentation provided, and inspection requirements. The purpose is to collect all relevant technical specifications for the turboexpander/compressor to allow for accurate configuration and testing.

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© © All Rights Reserved
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0% found this document useful (0 votes)
256 views

Turboexpander/Compressor Data Sheet Si Units: Operating Conditions Normal Case Case A Case B EXP Comp EXP Comp EXP Comp

This document contains a data sheet for a turboexpander/compressor. It requests information about operating conditions, gas analysis, site data, construction features, accessories, and tests to be performed. Specifically, it asks for details like inlet and discharge conditions, casing materials, bearing types, instrumentation provided, and inspection requirements. The purpose is to collect all relevant technical specifications for the turboexpander/compressor to allow for accurate configuration and testing.

Uploaded by

tutuionut
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 6

JOB NO.

ITEM NO.

PURCHASE ORDER NO.


SPECIFICATION NO.

TURBOEXPANDER/COMPRESSOR
DATA SHEET
SI UNITS
1 APPLICABLE TO:

PROPOSAL

PURCHASE

REVISION NO.
PAGE

OF

BY

AS-BUILT

2 SERVICE

NO. REQUIRED

3 MANUFACTURER
4 NOTE:

DATE
1

MODEL

INFORMATION TO BE COMPLETED:

BY PURCHASER

BY MANUFACTURER

EITHER, BUT BY VENDOR IF NOT BY PURCHASER

OPERATING CONDITIONS

NORMAL CASE

7
(ALL DATA ON PER UNIT BASIS)

EXP

CASE A

COMP

EXP

CASE B
COMP

EXP

COMP

9 INLET CONDITIONS:
10

MMm3/day (m3/h): (1.03 BAR & 0C DRY)

11

WEIGHT FLOW, kg/HR (EXP: WET / DRY; COMP: WET / DRY)

12

PRESSURE (BAR abs)

13

TEMPERATURE (C)

14

MOLECULAR WEIGHT

15
16
17 DISCHARGE CONDITIONS:
18

PRESSURE (BAR abs)

19

TEMPERATURE (C)

20

WEIGHT PERCENT LIQUID (%)

21

GAS kW

22

SPEED (RPM)

23

ADIABATIC/POLYTROPIC EFFICIENCY (Exp/Comp, %)

24
25
26

GUARANTEE CASE (check one case)

27
28 VARIABLE INLET GUIDE VANE PROCESS CONTROL SIGNAL SOURCE:
29

TYPE:

30

ELECTRONIC

RANGE:

MA

PNEUMATIC

BARG

31
32
33
34
35 CASING CONNECTIONS:
36
37

FLANGED

SIZE
CONNECTION

38

NPS/RATING

FACING

POSITION

MATING FLG

GAS

OR

& GASKET

VELOCITY

STUDDED

BY VENDOR

m/SEC.

39 EXPANDER INLET
40 EXPANDER DISCHARGE
41
42 COMPRESSOR INLET
43 COMPRESSOR DISCHARGE
44 REMARKS:
45
46
47
48
49

319679146.xlsx, page 1

Page 1 of 6, Date Printed: 05/30/2016

JOB NO.

TURBOEXPANDER / COMPRESSOR
DATA SHEET
SI UNITS

PAGE

DATE
OF

BY

OPERATING CONDITIONS (Continued)

1
NORMAL

2 GAS ANALYSIS:
3

ITEM NO.

REVISION NO.

MOL %

EXP

WT %

CASE A
COMP

EXP

CASE B
COMP

EXP

SEAL
COMP

REMARKS:

GAS

MW

5 HELIUM

4.000

6 HYDROGEN

2.016

7 NITROGEN

28.016

8 WATER VAPOR

18.016

9 CARBON DIOXIDE

44.010

10 HYDROGEN SULFIDE

34.076

11 METHANE

16.042

12 ETHYLENE

28.052

13 ETHANE

30.068

14 PROPYLENE

42.078

15 PROPANE

44.094

16 I-BUTANE

58.120

17 n-BUTANE

58.120

18 I-PENTANE

72.146

19 n-PENTANE

72.146

20 HEXANE PLUS
21
22
23
24
25 TOTAL
26 AVG. MOL. WT.
27 SITE DATA
28

APPLICABLE SPECIFICATIONS:

ELEVATION

BAROMETER

BARA

VENDOR STANDARD

29

RANGE OF AMBIENT TEMPS:

30

NORMAL

API 617, 7TH EDITION

31

MAXIMUM

NOISE SPECIFICATIONS:

32

MINIMUM

VENDOR STANDARD

OTHER:

33 LOCATION:

PURCHASER SPECIFICATION

34

INDOOR

OUTDOOR

GRADE

35

HEATED

UNDER ROOF

MEZZANINE

36

UNHEATED

PARTIAL SIDES

37

AREA CLASSIFICATION

38

CLASS

GROUP

39

ZONE

GROUP

40 UNUSUAL CONDITIONS:
41

WINTERIZATION REQ'D.

42

OTHER

43

SEE SPECIFICATION
ACOUSTIC COVERING:

YES

NO

PAINTING:
NEC

IEC

DIV.

OTHER

TEMP CLASS
DUST

VENDOR STANDARD

SHIPPING PREPARATION:
FUMES

TROPICALIZATION REQ'D.

DOMESTIC PACKING
EXPORT PACKING (MIL-P 116J METHOD II)
SPECIAL:
DELIVERY:

44 REMARKS:

FCA FACTORY

45

OTHER:

FOB SITE (DOMESTIC ONLY)

46
47

SPARE ROTATING ASSEMBLY:

48

WOODEN SHIPPING CONTAINER

49

METAL SHIPPING CONTAINER W/ PURGE PROVISION

319679146.xlsx, page 2

Page 2 of 6, Date Printed: 05/30/2016

JOB NO.

TURBOEXPANDER / COMPRESSOR
DATA SHEET
SI UNITS

ITEM NO.

REVISION NO.
PAGE

DATE

OF

BY

CONSTRUCTION FEATURES

1
2

SPEEDS:

MAX. CONT.

IMPELLERS:

TIP SPEEDS:

RPM

TRIP

RPM

EXP

EXPANDER

m/SEC @ MCS

TYPE (OPEN, ENCLOSED)

COMPRESSOR

m/SEC @ MCS

TYPE FABRICATION

LATERAL CRITICAL SPEEDS (DAMPED)

FIRST CRITICAL

EXPANDER WHEEL MATERIAL


YIELD STRENGTH (MPa)

MAX

UNDAMPED CRITICAL SPEED MAP

HARDNESS:

BNH / RC

RPM

BENDING MODE

COMPLETE ROTORDYNAMIC ANALYSIS

COMPRESSOR WHEEL MATERIAL

10

YIELD STRENGTH (MPa)

MAX

11

HARDNESS:

BNH / RC

12

CASINGS:

13

MODEL

14

EXP

15

CASING SPLIT

16

MATERIAL

BRG HSG

ASTM A-351 CF8

18

ASTM A-352 LC3

19

ASTM A-352 LCC

20

ASTM A-216 WCB

(TYP)

MIN

(TYP)

(TYP)

COMP

MATERIAL
SHAFT END:

21

TAPERED

CYLINDRICAL

YIELD STRENGTH (MPa)

22

DESIGN PRES, PSIG

23

MAX DESIGN TEMP, C

24

MIN. DESIGN TEMP, C

25

VISUAL INSPECTION

26

CHARPY TESTING

27

MAGNETIC PARTICLE

28

LIQUID PENETRANT

SINGLE PORT BUFFERED LABYRINTH

29

CRITICAL AREA X-RAY

DOUBLE PORT BUFFERED LABYRINTH

SHAFT HARDNESS (BNH)(Rc)

SHAFT SEALS:

30

TRIPLE PORT BUFFERED LABYRINTH


BLEED PRESSURE:

31
HYDROTEST PRESS

1.5 X DESIGN

CASING LEAK TEST

1.0 X DESIGN

33
34

MIN
(TYP)

SHAFT:

17

32

COMP

DIAMETER (mm)

BARG

DRY GAS SEAL:


TYPE BUFFER GAS

35

100% NITROGEN

36

NITROGEN / HELIUM MIX (90 / 10)

37

100% HELIUM

TYPE:
BARG

MAX SUPPLY PRESS.

40

MIN SUPPLY TEMP.

41

MAX SUPPLY TEMP.

42

NORMAL FLOW

nm3/min @

BAR P

MAX FLOW

nm3/min @

BAR P

39

LEAK TEST PERFORMED FOLLOWING

SEAL GAS REQUIREMENTS :


MIN. SUPPLY PRESS.

38

NOTE:

BARG

BUFFER GAS SUPPLY PRESSURE


OTHER

HYDROTEST USING SOAP BUBBLE METHOD

43
44

NOTE: PURCHASER TO SUPPLY SEAL GAS

45

COMPOSITION ON SHEET 2.

46
47
48
49

319679146.xlsx, page 3

Page 3 of 6, Date Printed: 05/30/2016

JOB NO.

TURBOEXPANDER / COMPRESSOR
DATA SHEET
SI UNITS

ITEM NO.

REVISION NO.
PAGE

DATE

OF

BY

CONSTRUCTION FEATURES (CONTINUED)

1
2 BEARINGS:
3 RADIAL:
4

THRUST:

TYPE:

TYPE:

SLEEVE BEARING

TAPERED LAND THRUST BEARING

TILTING PAD BEARING

TILTING PAD THRUST BEARING

ACTIVE MAGNETIC BEARING

ACTIVE MAGNETIC THRUST BEARING

OTHER

OTHER

MATERIAL:

MANUFACTURER

10

ALUMINUM (BABBITTED)

LUBRICATION:

11

BRASS / BRONZE(BABBITTED)

THRUST COLLAR / DISK:

12

CARBON STEEL (BABBITTED)

VIBRATION DETECTORS:

13

OTHER

14

SHAFT DIA. (mm)

15

MANUFACTURER

TYPE:

INDUCTIVE

MODEL

TYPE

NO. PER JOURNAL BEARING

THERMOCOUPLES

19

RESISTANCE TEMP DETECTORS

21

EDDY CURRENT

TYPE:

TOTAL NO.

IF REQ'D, OSCILLATOR-DEMODULATORS SUPPLIED BY:

RESISTANCE MAT'L

OHMS

VENDOR

MODEL

PURCHASER

MODEL

MACHINE VIBRATION PROTECTION LOGIC DEVICE:

LOCATION / QTY

22

SINGLE DUAL ELEMENT (MAIN & SPARE)

23

TEMPERATURE PROTECTION LOGIC DEVICE:

PER BRG

VIBRATION MONITOR

DCS

PLC

OTHER

24

TEMPERATURE MONITOR

DCS

LOGIC DEVICE PROVIDED BY:

25

PLC

OTHER

LOCATION OF VIBRATION PROTECTION LOGIC DEVICE:

26

LOGIC DEVICE SUPPLIED BY:

VENDOR

27

LOCATION OF TEMPERATURE PROTECTION LOGIC DEVICE:

28

LOCAL CONTROL PANEL

REMOTE CONTROL PANEL

29

MAIN CONTROL ROOM

OTHER

30

PURCH

VENDOR

LOCAL CONTROL PANEL

REMOTE CONTROL PANEL

VIBRATION AMPLITUDE DISPLAY


VIBRATION MONITOR

BEARING TEMPERATURE DISPLAY TYPE:

MODEL

ALPHANUMERIC DISPLAY

TEMPERATURE MONITOR

32

ALPHANUMERIC DISPLAY

OTHER

33

MMI / VDU

DISPLAY DEVICE PROVIDED BY:

34

PURCHASER

LOCATION OF DISPLAY DEVICE:

36

MODEL

MMI / VDU

OTHER
VENDOR

PURCH

37

LOCATION OF TEMPERATURE DISPLAY DEVICE:

38

LOCAL CONTROL PANEL

REMOTE CONTROL PANEL

39

MAIN CONTROL ROOM

OTHER

YES

UPS SUPPLIED BY:


LOCAL PANEL
MAIN CONTROL ROOM

43

TYPE:

44

QUANTITY

ELECTROMAGNETIC

VENDOR

PURCHASER

EDDY CURRENT

REMOTE PANEL

CABLE LENGTH FROM MACHINE SKID


m

TO CONTROL CABINET:

45

49

NO

LOCATION OF CONTROL CABINET:

42 SPEED PROBES:

48

REMOTE CONTROL PANEL

MAGNETIC BEARING CONTROL CABINET, IF REQUIRED

41

47

PURCH

MAIN CONTROL ROOM


KEY PHASOR

40

46

VENDOR

LOCAL CONTROL PANEL

DISPLAY DEVICE PROVIDED BY:

PURCH

MAIN CONTROL ROOM

31

35

N/A
SEPARATE

LOCATION AND QUANTITY:

18
20

DIRECTED
INTEGRAL

MFR

16 BEARING TEMPERATURE DEVICES:


17

FLOODED

POWER AND SIGNAL CABLES:


MACHINE PROTECTION LOGIC DEVICE:
SWITCH

SPEED MONITOR

MODBUS

LOCATION OF SPEED DISPLAY:


LOCAL PANEL

319679146.xlsx, page 4

SUPPLIED BY PURCHASER

REMOTE DISPLAY

SUPPLIED BY VENDOR

COMUNICATION PROTOCOL

POWER CONSUMPTION:

OTHER:
kW

Page 4 of 6, Date Printed: 05/30/2016

JOB NO.

TURBOEXPANDER / COMPRESSOR
DATA SHEET
SI UNITS
1

ITEM NO.

REVISION NO.
PAGE

OTHER CONNECTIONS

DATE

OF

BY

ALLOWABLE PIPING FORCES AND MOMENTS:


NO.

2 SERVICE:

SIZE

TYPE

1.85 X NEMA SM23

3 LUBE-OIL INLET

3 X NEMA SM23

4 LUBE OIL OUTLET

OTHER:

5 SEAL GAS INLET

CASING DRAINS:

6 SEAL GAS OUTLET

PLUGGED

FLANGED AND VALVED

7 CASING DRAINS, EXP / COMP

FLANGED

FLANGED, VALVED, AND MANIFOLDED

8 INTERMEDIATE BLEED
9 THRUST PRESSURES
10 WHEEL PRESSURES, EX / COM
11 BEARING HOUSING PRES
12
13
14
15
ACCESSORIES

16
17
18

EXPANDER INLET TRIP VALVE:


TYPE:

19

BUTTERFLY VALVE

20

OTHER:

21

DESIGN PRESSURE:

22

MATERIAL:

23

SIZE:

RATING:
BARG

STAINLESS STEEL

ALLOWABLE PRESSURE DROP:

DESIGN TEMPERATURE (MIN / MAX)

LOW TEMP CARBON STEEL

24

TRIP VALVE SUPPLIED BY:

25

INLET SCREENS AND PIPE SPOOLS:

26

INLET SCREENS:

CARBON STEEL

VENDOR
EXP

OTHER:

COMP

INLET SPOOLS FOR INLET SCREENS:

EXP

TYPE: (CONE, BASKET, OTHER)

SIZE

28

SIZE (DIA. IN mm)

RATING

29

MESH SIZE

FACING

30

PRESSURE DROP (BAR)

DESIGN PRESSURE:

31

MATERIAL:

DESIGN TEMPERATURE (MIN/MAX)

DESIGN TEMPERATURE (MIN/MAX)

33

STAINLESS STEEL
OTHER

COMP

BARG

MATERIAL:
STAINLESS STEEL

34
35

PURCHASER

27

32

BAR

INLET SCREENS SUPPLIED BY:

36

VENDOR

LOW TEMP CARBON STEEL

PURCHASER

CARBON STEEL

37

OTHER:
SPOOL CONSTRUCTION:

38
39

SLIP-ON / SOCKETWELD

40

SOCKETWELD
WELDNECK / BUTTWELD

41
42

PIPE SPECIFICATION:

43
44

COMPRESSOR ANTI-SURGE SYSTEM

45

CONTROLLER:

46

RECYCLE VALVE

47

PID CONTROLLER
TYPE:

DESIGN PRESSURE:

BARG

NOISE LIMIT:

VENDOR STD

INLET FLOW DEVICE

49

COMP. INLET FLOW TRANSMITTER

SPECIAL:

DESIGN TEMPERATURE (MIN/MAX)

TYPE:

48

319679146.xlsx, page 5

OTHER:
MTL:

BY:
COMP. DIFF. PRESSURE TRANSMITTER

Page 5 of 6, Date Printed: 05/30/2016

JOB NO.

TURBOEXPANDER / COMPRESSOR
DATA SHEET
SI UNITS

PAGE

1 SHOP INSPECTION AND TESTS:

DATE
OF

BY

UTILITY CONDITIONS:
REQ'D

ITEM NO.

REVISION NO.

3 CLEANLINESS

OBSRV

WTNS

INSTRUMENT AIR FOR GUIDE VANE ACTUATOR:


MAX PRESS

BARG

MIN PRESS

BARG

4 HYDROSTATIC
5 LOW SPEED BALANCE (ISO 1940 G2.5)
6 IMPELLER OVERSPEED (115% OF MCS)
7 IMPELLER RESONANCE TEST
8 MECHANICAL RUN
9
10

MAIN

SPARE

CONTRACT PROBES

MISCELLANEOUS:
SHOP PROBES

RECOMMENDED STRAIGHT RUN OF PIPE DIAMETERS

11 VARY LUBE & SEAL OIL PRESSURES


12 AND TEMPERATURES

AT EXPANDER DISCHARGE:
AT COMPRESSOR INLET:

13 POLAR FORM VIB DATA

VENDOR TO REVIEW & COMMENT ON PURCHASER'S

14 TAPE RECORD VIB DATA

PIPING & FOUNDATION

15 TAPE DATA TO PURCHASER

VENDOR TO REVIEW & COMMENT ON PURCHASER'S

16 PERFORMANCE TEST (AIR)

CONTROL SYSTEMS

17 COMPLETE UNIT TEST


18 HE/N2 CASING LEAK TEST
19 SOUND LEVEL TEST
20 FULL POWER TEST
21

WEIGHTS (kg):

22

EXP / COMP UNIT

kg

23

MAINTENANCE (SPARE ROTATING ASSY)

kg

24

TOTAL MACHINERY SKID WEIGHT:

kg

25

TOTAL SUPPORT SYSTEM SKID WT. (IF SEPARATE):

kg

26
27

28

SPACE REQUIREMENTS (m):

29

MACHINERY SKID:

30

SUPPORT SYSTEM SKID:

31
32
33
34
35
36
37
38 REMARKS:
39
40
41
42
43
44
45
46
47
48
49

319679146.xlsx, page 6

Page 6 of 6, Date Printed: 05/30/2016

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