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DTA Casing Design

DTA Casing Design Slides

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343 views

DTA Casing Design

DTA Casing Design Slides

Uploaded by

jsever1
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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3/2/2012 Exploration & Procuct’on Technology delivering breakthrough solutions. rere eeTeny Cie Cem CTPA EAC} ROC acc Iy cone sfohn Woo C39 J wont Gonz ie Stove Moroy David Patio Houston Houston Tr the BP Tubular Technology Web Sit, bttps://¢pt.opglabalcom/C10/C7/Tubulars20Technology/detaul. aspx P.D. Pattllo 1 P.D. Pattillo (NNR rad DeskTop Navigator PP vs dagtn Fo Teajectorss, Undisherbed temperature. Ove Landmark Tubular Design Software a8 . CasingSeo yp012 How long Whed 4 StressChesls (ean handle. 20" oP dain) interned. oresstine Sar SAP dome Be Consse unre. Jeommen datahase, SSe inputs 3/2/2012 3 ple tubing design (latched packer only) = Complex tubing analysis with WellCat Onih, * Designs ubebody only manually. inpat conn & manvafiy abvoch 2 frody = Connections ean be added for check lo sulfide design BIS eager you want Stheck one Oar ook Mena well + Compass governs win] + Company level [BP, Chevron, XOM) ~ NIA. + Project level (You may not have access) Ver manuel in Hfp Tiles ~ Options for System Datum (absolute zero} are: i ~ Ground level {+ elevation) KW Burst band hoe vs ~ Lowest astronomical tide (+ elevation) ~ Mean se ove Cope . level (You may not have access) Ariok ~ Defaut elevation ieeelative to Project System Datum | AEE aves | Meh ~ Location tab is all about horizontal position "| Peena + Wall ovel Mtoe» gan pt TOF Uns Spotem Hoe EPT ia 2 a BY ms. ante A P.D. Patillo P.D. Pattitto 3/2/2012 cases otrock = whg od cay + Casing seat selection = 7 StressCheck wanns +o lng how lone, This should answer how ag, P.D. Pattllo Js thine 2 towahound ta my AWE Fort Pass resin cpaaienin at 3/2/2012 Aj n-ta hos in tne eae unsurhzen. 1 aKisee, olsen, METS nye) trmggeton Cree ce oe uy @ Reese Geatienr 83 / ts phere ea Free es a Whee Gat vat Fractre Gracie To Varies Do Wilbore Stabity Inevte neat a ny ingrdcton ong heme ateess Cmashur native waiters = ste se Climbs in Camere osc ted oeert asd cemerrssien pusle Sinha Henson ower tare Hany eect ua! Mohr-Coulomb example fabey 16 GRE oF alesth RE och of tests HIBS gugemie, LOT [sonic 12g» mpm Abe [from 9% ‘Seong Sines an veer Deel v0 ne 87 cod va gaing are Sermaven cesyoion bea lear boul ye sta tas aan 2" unain cetinig sieot Ye bene beste, me Coutave ae Ln ment eles + foment, Pte Sur?ree v 3/2/2012 eas tk onwr be goin ter B he tony Site $ sng vee Equnaten Cresing Deny (ECD) ‘nctnation (O05) ne? Range narcowina of inc. ineren singe Mera eC Rau Ror Trg + Influx of formation fluids formation pore pressure) Usually governs vertical wellbores + Shear failuroicollapse of the bore © Becomes more important as wellbore inclination increases + Margin for swab prin EOD con sequel wba 01 haus 4M drmmage, care. P.D. Patillo u PD. Pattillo CasianBea = hom Tonge = hon mig arena Cotas ah porte ve ¥ “rep Down 2/8 margin bp @ Casing seat selection - additional considerations Solar + iterentit Sta = 188-89 MPa (20002300 psi for normaly rassuted zones 44# Ng” ~ 207.228 MPa 0003.00 psl for abnormal pressured zones «Formation Costin ante sat $ = Week zones, reactive shales ret z amie PSs ot = Sots oten need higher id weights «Formation Presure ~ Depleted zone = Prenure amp = Uncertainty in ore pressure exploration ws) + Government Regulations Iolte esh wotersondssnalow, surBacan Shing Kick Tolerance Kick tolerance is an estimate of 8° Chevcen” The volume of a go infu agree +The volume of gas inf So ‘+ At bottom hole conditions which can be safely shut in and circuloted out of ows » | ew big, can wet toleraty fe Otnes— N50 * Gorenptnon tommgetinete | 2 appreenemenh cen wl ations 2D rise marca, 3/2/2012 a) dead nave stetses ers eon cai? 13 honzental cow 322012 cole Fels apart oom e or alates aw amas oO Gas rat \ Haas Brrracesascacee Sh Sgepgel tthe bit y= hx Conn At the weak point Yao = ha Cor then, translated othe bit, Va= Vp (Prax ! Pp) {Wiislecanes oaraor SU; ana vy | se bbls @ vs TERED Vers hy * Con + aa) Guster = 8) Tora at Thy ¥ Con + Como Grae! sree revetanc sea ate G con 15mm (12.28in) hole section below a strng of 39.72 me 13:375 ste 2) Tn} easing oe: a 4572. (15,0009). sspo0 “+ The bit nos sho) i at 60351 (19,6001), diling in 318 kl 11 pag mud oad {pportas pore pressure EMW of 144 gin? 1118 pp. She + Wak point eto 29.72 mm (13.97 in shoe, with eae geacant EMW of 1605 komma pal + For BHA, use 203.20 mm (8 in} collar. For dilsting, use 127 mn (Sin del ase L Be a|nr 150. + Gas gradient = 2999 Pai (0.15 pst, choke operator enor = 1.02 Mm (18a pai) 3 | + Annular capacity (bb) =(0y?- 071.02 3. How will an inclined wellbore affect this calculation? “ TE pment eee = 3% | Cina» ost #15805) - 150 Pe EPT = 10302 rs! ST ee Poe PP Bae Bee tm] {=!” Ly . aan e esen cuneoasts tan =[fsse=vseed< reese] gH Foogan (= O.tS ee re P.D. Pattilto 15 322012 OOO aC + Yiels + Internal pressure resistance + Collapse se 1 tedok 7 hosp / le rosin perros wae hop peso yeti eet, 2 G same soiswi meres 9, Racial stress “en ong coded oy, Hoop stress Axial stress Tension is postive | Comarssin 5 tgp \ Ee omter shes cirewmePrnrtiel) peop abtss Lo eet sensor cavteiya ete tare reer P.D. Pattllo 7 | net cane ahs Invtennt. gresiure TenveatTpeciure ame padeeseins redid. main stiacet weg aie raat to gar = TH 1 ave 2 surinen a4 (012 ofr 03-04 09-04 03-020)" a? hs oe do won ng, see Avhormation oe= (ort of 08-0) 02-04 03-220)" oe 788 ys ee open P.D. Pattitlo ygpnoes ee b Gan 5 sree Howat ane 3722012 evi exgondabie tabla a Bye at To NLeSfan wey w+ sig ob ura Loe ones ere 19 P.D. Pattillo LP 3/2/2012 wa hen L were ba ral Ny, Siang’ apd. past wan asehlia dines aeanfien| Sention ve Sng Ignore o, —_ Sot oy =(p)-P5) 0/2 catlapes Comeenisin | Tention Rework problom the thin cylinder approximation, Maethebe Vl are et aED>, CERO . yrer gat Cus ozo se mo bet Be Eee) a cea 7e psi dotsn oh See + enw wt) ete est = ren efEais a) = Canina C 5999157) Get 08308 ps) shiek shess baviok stash 2S Ceuvs She rush p e fash Farign callegsa > She Cushog 2a P.D. Pattitlo Faure due te external geessuee “hed te diseeibe analusien!Z Ba Tous? ee anaes nals Colagee: ’ U8 gta camgree 7 may pence ven one campretion Tey teres aves no parfecee, sining OB as grtini Buta buewing melt Continued Deformation © Snap Through Gh tm 5 Sommer Original Cross Section sage maodic Landon 3/2/2012 Bel ARAB gaiagar arsstan aol wy BB \ \ ntgy | | Sa z “he wn S eat nee ‘chosne wehng em PT Ad ae see sty jersreranres 23 P.D. Pattillo Coeeetc u) A tube, D = 177.80 mm {7.000 in), t= 8.195 mm (0:362 in) of P10 ‘material is loaded with 75.84 MPa (11,000 psi) axial stress. Using the APUISO procedure compute the collapse resistance of the tube. ‘What i the collapse resistance with the addition of 1,000 pst internal pressure? Haw APt g's ane] > Tenabe Suited 19732" Finishad w/ collapse DUE TD FLUID PRESSUCE™ — AP inrats dk Trancinon Collage 37222012 aig te in 2 be Bde agree so oe | oF a9) ewe HOt hose aqnie Se nor OO nel \oadinge dus to Sbemation maverest— ' cag SALT? Ur eRe Uniform - Fluid Non-uniform - Formation 25 PD. Pattillo Fight r=? 5e ewe Numerical studies (ABAQUS) introduction 3 te ta ‘Slightly Oval Grose Section eS Cece a 3/2/2012 Jeadsd inna shige -{ Fofea @ 10% ong 2 caang 27 P. D. Pattilto Lite 9 yes Sate Dacian Analy sbesnens on iran Terese CMS an eer Mad og =a Creep Program ‘Semple Depth: 8789 moda) antes, mayen core daha. oe2sg rate of salt a pogactisnnk te Kemgsra rs Goce en esse ule artsy SPE Sene Fessuen 3/2/2012 2» 3/2/2012 mayer Fase v) 245, design Joint Efficiency Leak Resistence Connection Stresses Flush Profile Torque Capacity P.D. Pattlio 7 P.D. Patillo fein Strength \_ adorn E of; ent e a oc I Tanaris Hydril 521” Performance Data E mabel sls uatnazse7|)|!) sane ‘aeenataEaA| en ann ACC Ia Hydril 521~ Performance Data 2) |e |S 2 e BE 28/88 Joint Strength = 0, x Ay, = 100,000 x 2.491 = 243,100 Pipe Body Strength =o, x A, = 100,000 x a/4)'52-4.4982) = 377,300 3/2/2012 33 37222012 ‘Assemaly Tension More Tension wee Are soak peng teed et Ihosk, the Pin (No Friction) P.D. Pattilio 35 P.D. Patillo Fin aim eat «set matte tases are morse Asana a Venues A + roa ate Mont edo 4 ee 2 Exposed threads ~ Low torque resistance a stage ‘Cammmmun tolsAG 3/2/2012 yes can cere Goon 7 3/2/2012 API Round Thread Advantages + Ready Availabe Low torque resistan: No taper Is Benoit BTS-6 Hunting BOSS: Hyaril SLX P.D. Pattllo 39 oe ne 3/222012 API Round Thread ‘Advantages + Inexpensive + Ready Available ‘ > ee High ling ste 7 rae jon coupling ses eticony «100% “ee 7 sefise S80 re a weet Fink s = peated | tacerute Lubricant seat a DW Sh ines ee nak presme == Low torque resistaner gan hen’ trae brican™ ye cesishance, wi tora) Shoullo— Vyas? qoo ses Farque fhoulder dsianed 4 rote tabeods 523 hac frotol Hyarit 621 ena use, vet = 37s Oy - 5 563 Tee. tyeeadsd. 8H gould P.D. Pattllo 4a P.D. Pattllo + Considering the life of the string + History analysis + Bending “Birth” of the String 3/2/2012 Casing dasinyfics teak erat Vike a gke |fdees nor accor fof thickening) Conan uses oxiok Foren Rarely. check Seton box in Wella >) dues cefirs book jo ral candinen v can'h modet Flaw / shubia | Flaws shed in 2d vequires FEAR 4 a waticat dese Fallow path on cale's wees to Final Stote a P.D. Patillo Eero ‘Something happens, + Temperature change + Pressure change + Buckling to-cause a length change. unrestrained, the length changes, Cesing tasen, rostrained, an axial force is generated Temperorue | Causes Either Movement Or Stress PT - 3/2/2012 feos job enol Phd intecnad geessure fensan esd bo mmdst Uh Steenatn 45 3/2/2012 TC Nee steerer ae are (Shoal reer ce nen] Consider a tubular string run in a vertical wellbore. From its horizontal position on the rack toa vertical position hanging ellbore, the {tubular undergoes several environmental changes that lead to chan intent vo Bue ~ Temperature ze engin ~ Ballooning a ne a ~ weight z @ End load Ast Aen Ai Ve A steel tubular 1,524 m (5,000 ft long is run in a wellbore toa depth of |i \ 4,542 m (15,000 ft) a6 a liner. The wellbore is full of 1917 kgm? (18 ppg] fluid, and has a geothermal gradient of 20 "C1100.m (1.1 °F)100 fi + Determine the total stretch due to hanging the tubular string in the pete Tien wellbore pe Ley ape EPT P.D. Pattillo a P.D. Pattillo Ceres atte Rea t y Considering pus bonding to conform withthe loc dogleg sever ‘oy = MOM21) = (Ele} Da} = EDer2 Be carvan < Daten Se a Using traditional units, coh g te Ta 30,000,000, «= 0,00001454 DLS and y= 2180 (DLS) Cer ae eRe aurea With the connection included, 199 = 218 D (DLS) [6KL, tanh|6KLI, K 3/2/2012 9 Mave aati Pas om emsins re Mat N ON CC MCT eae “BIA, AN AS AW, + AW, Wg > 02? [ptA A) pA + pyAlS>0 7 Fe- Ibi —pA)>00r Foo (€tective Force) P.D. Patti 37222012 quae weer sr P.D. Pattlto pe naeu ssl PT D4 y= me = 1 82 rest = 882 a, eet SS UCC Tecan) EPT L, = (1.88n2El/w,)" Example: 5-1/2 in., 19.2 ppf DP E = 30x10° psi {804 in. 164(5.54 - 4.892) = 16.8 in* 3/2/2012 $3 P.D. Pattllo Ser CMI ire Rear cto) Nie Rll) [tthe bottom, Fes Fao (DA- DAD “na My (actual A, =A,- Aoross-sectional area) nts Fee tnte Ante (A) 0 Actual axial tension ie compassion Efoctve axial tension vonishas ‘The botam ofthe string isin compression, but not Bic R CIT Axial Force Equal at Surface pe Py=O Compression at Bottom duo to Hydrostatic Force on PAPA) ™ 3/2/2012 55 P.D. Pattlio Een RRA Race ea Bibs ne G98 nel at al Normal force for straight, inclined wellbore IN| = 01, sina ap/as y+ WF, dards + w, sina F.2V@EINTe [8] =01F, Sine dp/asP +r, dads +w, sina F harder to buckle sina #0 in o Sus gectic dalds = -Curvature N07 ye 3/2/2012 ” P.D, Pattillo Cent eUuCuCa ena Question 1: Is the tube buckled, yes or no? ~ (PA, - P.Ag) > 0? Question If yes, how badly? A string of 2-78 in. 6.5 ppfL-80 (0.217 in. wal) tubing is run to 3,048 m (10,000 fin a vertical wellbore in 30 deg API diesel (7.32 ppg). The tubing is stung into a packer w/3.25 in. seal bore permitted unlimited movement, 00°F Initilly, Tan = 10°F, Ty During a cement squeeze, 80°F 5 pDa, Pe = 1,000 psi The tubing is inside 7 in., 32 ppf easing, at 10,000 f. (094 In., Grade N-80, sat Compute the total length change in the tubing due to the cement squeeze 37222012 99 4202012 ‘Load problem WC-2 from disk and consider the flow conditions before = Before: FTP = 4,000 psi, Gray, Oll= 160 BPD, Water = 0 BPD, Gas = 1OMIMCED, Time = 8 mo. ~ After: FTP = 2,500 psi, Gray, Oil = 560 BPD, Wate 7OMMCED, Time » 6 mo. + For class discussion: What are the consequences of the warkover (check the 7-58 in tieback)? Do you see any potential problems, particulary ifthe 7-58 in. connection has a compressive efficiency of 18% of pipe body yield? 100 BPD, Ge P.D. Patillo or P.D. Pattillo teu Rear ta mud Piece mud oper ema abe helnonate Sempron eony te eo Initial qe nf 3/2/2012 cn cating, WIT ‘comes \ ge ‘ eng t0 weetle ust what ow expert be happen leet WUE epee @ shatlons teste De {@ ge Dr * ees Oe an in )s eg) » eanear cae emtntec ene Aecinge aperaban Slam epic, mam da 0st, east U6 wal shared geo tiny Mud Mix Fluid Cement Mix Fluid \ternal Pressure | z Design String NX Pore Pressure Wf TOC is below previous shoe, use mud mix fluid above TOC. 3/2/2012 Lee Net ane TRL Tey Initial Collapse Stability Saree cee orn a do te Ie Tanning MRR NEO EPT ne ag a + Influences pressure joads (PVT) + Affects tube rating (yield) + Alters tension, combinod loads + Affects coment slurry design * Can cause annular pressure build up + Influences corrosion P.D, Pattillo 65 P.D, Pattllo + Annular Pressure Build Up (APB) depends on; «3 muhaniams oF APS ~ Mechanical and thermal properties of tuid ~ Flexibility of the confining boundary , anmuctus = Temperature incroaso geiwing, Serea, AT + Considering the fluid component, AV,=V, [oA — Ap/C] con be huss g*s4 change AV,= JAA ds =-[A dy! (y+ 1) ds Eee eh een ee caer aaa Y veo gw | a) 2000 psi in} 020 pei) change in presawe os tery chenges BS eonsiar dansiny Fuh ie toe 3/2/2012 meg oSMiaber o 3/2/2012 Den RCC Gn ot est notes this cone omy Ua ry Connection Leak Internal Pressure comer taper Tension Quvd TOs ‘varie. Mannie vos 78h fe emcee etic ‘All measures assume the problem cannot be handled by conventional design + Design Principles ~ Each annulus must stand on its own ~ Seorch for the hottest production prof fortiat song. grit wots = Flow rate vs. surface pressure ~ Water production ~ Except in extremely favorot sumstances, solids will settle. P.D. Patillo oo wna ae art Baden P. D. Pattillo a“ ale wee \ 7 oe ee ne 4 oe Sioa Freee 49 99 yer Annulus Fle: © Vent the annulus ~ Active path to surface ~ ogen she = ~ Relief mechanism Formation fracture/TOC on a quarts few Grooved casing - + Annulus communication * Syntactic foam * Avoid trapped pressures external to annulus qeodverion tela ck. ine um Annulus Fle: © Vent the annulus ~ Active path to surface ~ Relief mechanism ~ Formation fracture/TOC ~ Rupture disks = Grooved casing © Ann munication + Avoid Wapped pressures external to annulus 3/202012 |, valve, je knoe hare blows e Seem dame Diane one: shoe Aceh 1 P. D. Pattillo ERC Ua + Instantaneous event Dil string stalled abruptly No out-of-ordinary prefailure evidence from siling parameters + High circulating tomporatures ~ 180°F BH, 168°F flow fine + 16in. annulus vaive closed + Depth of faliureis shallow Evacuated collapse differential is 136 psi External Pressure, psi 3/2/2012 73 P.D. Pattillo Deter) Driting Temperature Mid Point of| Undisturbed API Circulating Differential Pressure 3/2/2012 75 P.D, Pattllo Answor the fllowing questions about your design: + Attach a proprietary MIM seal conneton with 3.75 in. OD having The some burt vesstance 8596 tension eieney 59% compression effeney “Vax Bend rating of 10-100 blue How doe this tect te axa safety fast? — + Why aid StessCheck pick P10 over Tas7—> CAST + Why did StessCheck pick PY0 over LEO? — tows SF ‘+ Tho "Running in Hole load case has tho same pressure inside end out. Why does it net plat horizontally on the VME ellipse? S/o asion EPT. OSIe_camresin Pe Soa) Using the information provided on the class handout, use your preferred software to design the 7 in. production casing for the ‘example wel. 3/2/2012 ube thin ign athas wr apes bon besten Shy damn wo when ge dome pero 7 P.D. Pattllo Axial load chee! Chevron Ia) eM Cs eater Chevron Se Sgt os > T is as eae oo ona o_o. 3/2/2012 79 P.D, Pattillo The soft string model Friction force s—Arelength Inclination B Azimuth Friction factor su aes eet ty lonore + Bending stifiness is ignored Sor ‘A vertical tube will buckle in compression. ‘+ The tube is assumed to align with the centerline ofthe wellbore Pipe. ~ Wellbore radius is nota consideration Normal force conforms tube to borehole trajectory 3/2/2012 81 P.D. Pattllo Soft string model - effect of inclination change IN| = VF, sina dB/as +P, dards + IR|=F, dass Effect is similar {0 inclination change IN] =F, sina dp/ds 32/2012 83 P.D. Pattllo WC Re eu Rar Cae tac Volume of metal removed (per length), Energy input, (Energy Input) / (Specific wear energy) = E/e E=niNlbo ve =nINIL,, 6 =f, INL ISR ee cea For one too int ty casing rod” ty=LyRy For tool joints, ny= ball, Ly = HOD jLydly/IRL) (Mg = Laghy/(RL) 3/2/2012 85 3/222012 Sire ‘000 si ge2 B88 4000 3000 2000 Collapse Pressure, 0 1 2% 3 40 50 ‘Wear, % of Wall Thickness ” cvaar G ampli = 30 + Execute CWear and load "Kamskjel.ort” + Run rotary drill ahe + Note the following: ~ Wear at 3,500 fe (Medium wear factor) = Normal force per too! joint ~ Number of dil pipe protectors required at 3,500 ft P.D, Pattillo ee 3/2/2012 TERR SRER ES 89 P.D. Pattillo P.D, Pattillo Titipesas 3/2/2012 91 P.D, Pattilio ec RUC PAC Cut tea Regt) eseh Denalty Aeteronce 3/2/2012 93 Casing Design School Symbol List BP Chevron ‘Ag seal bore area in polished bore receptacle or expansion joint ‘Ac empirical constant in historical, API collapse formulation Ac, atea of the connection critical section Aj area of the pipe internal cross section, A; = x/4d? ‘Ao arca of the pipe external cross section, Ap = "/4D® ‘Ap area of the pipe cross section, Ap = n/4(D? ~ d) ‘Be empirical constant in historieal, API collapse formulation Ce empirical constant in historical, API collapse formulation Cy Suid compressibility ¢ tube curvature, the inverse of the radius of curvature to the centerline of the pipe D specified pipe outside diameter Dp wellbore diameter Dj rill pipe joint diameter Dy tool joint diameter 4 pipe inside diameter, d= D— 2 gout inside diameter based on yottty dati =D — 2hwaut E Youug's modulus, energy input per lenath € specific energy Fa axial force Fe empirical constant in historical, API collapse formulation Fer ctitical value of effective force for column buckling Fe effective force Jars API yield strength Jus tensile strength Jy yield strength Soo equivalent yield strength in tho presonco of axiel stress Sonn minimum yield strength, as specified in TSO 11960 or API SOT Ge empirical constant in historical, API collapse formulation i true vertical height hhe true vertical height of cement column Jig true vertical height of gas column py pressure for yield collapse Re radius of curvature, the inverse of curvature Ry rate of penetration 7 radial coordinate, dyau/2

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