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HE Design Calculation

This document contains heat exchanger design calculations for two conditions: the original design condition and a present case condition. It provides design inputs like mass flow rates and temperatures for the hot and cold fluids, as well as calculations of heat transfer coefficients, pressure drops, required heat exchange area, and the overall heat transfer coefficient for each condition. The overall heat transfer coefficient is lower in the present case due to increased fouling factors compared to the original clean design.

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kishoreprithika
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© © All Rights Reserved
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Download as XLS, PDF, TXT or read online on Scribd
539 views

HE Design Calculation

This document contains heat exchanger design calculations for two conditions: the original design condition and a present case condition. It provides design inputs like mass flow rates and temperatures for the hot and cold fluids, as well as calculations of heat transfer coefficients, pressure drops, required heat exchange area, and the overall heat transfer coefficient for each condition. The overall heat transfer coefficient is lower in the present case due to increased fouling factors compared to the original clean design.

Uploaded by

kishoreprithika
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Heat Exchanger Design Calculation EOR Condition

Design Inputs
Hot Fluid ColdFluid
Tube side Shell side
Fluid
Flue Gas MP Steam
Mass flow rate
kgs/hr
81400
42000
Temp. in
deg C
365
208
Temp. out
deg C
335
230
Density
kgs/m3
5.8
8.75
Viscosity
centipoise
0.03
0.0175

Thermal Conductivity
kcal/hr.m.deg C
Specific heat
kcals/kg.deg C
Amount of heat transffered KCal/hr
Calculations
Uo assumed
Temp. approach @ inlet
Temp. approach @ outlet
LMTD
R
S
Correction Factor
Corrected LMTD
% margin
Area required
Tube id
Tube od
Tube length
No. of tubes required
Actual no.of tubes
No. of passes
Flow area per pass
Tubeside velocity
Re
Pr
Viscosity correction factor
hi
hio
friction factor
Mass velocity
Specific gravity
Dpt
Velocity head
Dpr
Dp tube total
Shell side calculations

kcals/hr.m2.deg C
deg C
deg C
deg C

deg C
m2
m
m
m

m2
m/sec

kcals/hr.m2.deg C
kcals/hr.m2.deg C
ft2/inch2
lbs/hr ft2
kg/cm2
kg/cm2
kg/cm2

0.0385
0.2679
654211.8

74.25
127
135
130.95928
0.7333333
0.1910828
0.92
120.48254
67.8
122.71277
0.02118
0.0254
3.0355148
506.61008
506.61008
1
0.1784907
21.84129
89435.716
0.7515117
1
347.9607
290.14991
0.0003
93321.747
0.0058
0.0869752
238.52098
0.0564155
0.1433906

0.033
0.7223

Shell dia
Baffle spacing
Type of pitch

m
m

Pitch distance

Clearance bet. the tubes


Cross flow area
Mass velocity
Equivalent dia.
Res
jH
Pr
k(pr)^(1/3)
Vis. Corr. Factor
ho
friction factor
Specific gravity
No. of crosses
Mass velocity
DPs

m
m2
kgs/hrm2
m

Square

kcals/hr.m.deg C
kcals/hr.m2.deg C
ft2/inch2

lbs/hr ft2
kg/cm2

1
2
2

0.03175
0.00635
0.4
105000
0.0251317
41886.157
72
1.3789364
0.0367307
1
105.22996
0.0023
0.00875
1.5177574
21486.386
0.0098732

Overall Heat Transfer Coefficient


Tubeside dirt factor
Shellside dirt factor
Clean Overall HTC
Dirty Overall HTC

hr.m2.deg C/kcals
hr.m2.deg C/kcals
kcals/hr.m2.deg C
kcals/hr.m2.deg C

0.0003
0.0004
77.22311
72.943372

Heat Exchanger Design Calculation Present Case


Design Inputs
Hot Fluid ColdFluid
Tube side Shell side
Fluid
Flue Gas MP Steam
Mass flow rate
kgs/hr
73500
35000
Temp. in
deg C
316
208
Temp. out
deg C
282
230
Density
kgs/m3
5.8
8.75
Viscosity
centipoise
0.03
0.0175
Thermal Conductivity
kcal/hr.m.deg C
0.0385
0.033
Specific heat
kcals/kg.deg C
0.2679
0.7223
Amount of heat transffered KCal/hr
669482.1
Calculations
Uo assumed
Temp. approach @ inlet
Temp. approach @ outlet
LMTD
R
S
Correction Factor
Corrected LMTD
% margin
Area required
Tube id
Tube od
Tube length
No. of tubes required
Actual no.of tubes
No. of passes
Flow area per pass
Tubeside velocity
Re
Pr
Viscosity correction factor
hi
hio
friction factor
Mass velocity
Specific gravity
Dpt
Velocity head
Dpr
Dp tube total

kcals/hr.m2.deg C
deg C
deg C
deg C

deg C
m2
m
m
m

m2
m/sec

kcals/hr.m2.deg C
kcals/hr.m2.deg C
ft2/inch2
lbs/hr ft2
kg/cm2
kg/cm2
kg/cm2

74.25
74
86
79.849774
0.6470588
0.3148148
0.92
73.461792
0
122.73855
0.02118
0.0254
3.0361525
506.61008
506.61008
1
0.1784907
19.721558
80755.837
0.7515117
1
320.67163
267.39469
0.0003
84264.722
0.0058
0.0709271
194.46993
0.0459964
0.1169236

Shell side calculations


Shell dia
Baffle spacing

m
m

1
2
Square

Square

Type of pitch
Pitch distance

Clearance bet. the tubes


Cross flow area
Mass velocity
Equivalent dia.
Res
jH
Pr
k(pr)^(1/3)
Vis. Corr. Factor
ho
friction factor
Specific gravity
No. of crosses
Mass velocity
DPs

m
m2
kgs/hrm2
m

kcals/hr.m.deg C
kcals/hr.m2.deg C
ft2/inch2

lbs/hr ft2
kg/cm2

0.03175
0.00635
0.4
87500
0.0251317
34905.131
72
1.3789364
0.0367307
1
105.22996
0.0023
0.00875
1.5180762
17905.322
0.0068578

Overall Heat Transfer Coefficient


Tubeside dirt factor
Shellside dirt factor
Clean Overall HTC
Dirty Overall HTC

hr.m2.deg C/kcals
hr.m2.deg C/kcals
kcals/hr.m2.deg C
kcals/hr.m2.deg C

0.0003
0.0004
75.512805
71.41551

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