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Product Quality Inspections

The document discusses quality inspections at various stages of the manufacturing process. It describes conducting pre-production inspections to check raw materials and components, during production inspections when 10-15% of production is completed to identify defects, and final random inspections of finished packaged products to verify safety, quality, and compliance. The inspections use checklists and forms to document any issues found and provide feedback to improve the process and protect the manufacturer's brand reputation by ensuring product safety and minimizing defects.

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Ahmed Saeed
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59 views

Product Quality Inspections

The document discusses quality inspections at various stages of the manufacturing process. It describes conducting pre-production inspections to check raw materials and components, during production inspections when 10-15% of production is completed to identify defects, and final random inspections of finished packaged products to verify safety, quality, and compliance. The inspections use checklists and forms to document any issues found and provide feedback to improve the process and protect the manufacturer's brand reputation by ensuring product safety and minimizing defects.

Uploaded by

Ahmed Saeed
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Product Quality Inspections

Quality Inspections are a proven quality assurance method to identify problems


and correct them early in the development lifecycle. The technique follows a predefined process that ensures inspections are well planned, prepared, and
successfully conducted. Formal roles and responsibilities are assigned to the
participants to ensure that the inspection meetings are focused and productive.
Checklists are used for reference to provide helpful hints on inspecting specific
deliverables including requirements specification documents, analysis and design
documents, code, and test plans. Optional forms are used to collect defect,
issue, and inspection meeting data. This information helps manage the
resolution process, provides input for continuous process improvement, and is
used to measure the effectiveness of the inspection process.
It is imperative that manufacturers verify that the products manufactured, shipped
and distributed under their brand name meet industry, government regulations or
their own specific requirements. As an independent, third party inspection and
testing company can conduct a variety of on-site inspections to ensure that your
brand, reputation and consumers are protected. Quality Inspections can help
manufacturers:
Ensure product safety prior to shipping

Ensure product safety prior to shipping

Minimize the amount of defective merchandise

Reduce customer complaints due to inferior products

Detect merchandise containing non-standard or non-compliant


components

Eliminate late shipments

Pre-Production Inspections
will inspect raw materials and components before production begins. After
product samples are provided, we will verify that the factory has ordered the
correct materials, components, and accessories. We will also randomly select
and inspect a sample of partially produced products for potential defects, then
report our findings to you. If necessary, we can provide the factory with the
technical advice necessary to improve product quality and to minimize the
chance of defects during production.
During Production Inspections
During Production Inspections are ideal for shipments of substantial quantities;
product lines with continuous production; strict requirements for on-time
shipments; and as a follow-up if poor results were found during Pre-Production
Inspection. Normally, During Production Inspections are carried out when 1015% of the merchandise is completed. will inspect the production batch and
examine products in the line for possible defects.
At this point we will identify deviations, if any, and offer advice on corrective
measures that will ensure uniformity of product and quality. We will also re-check
any defects discovered during Pre-Production Inspection and confirm that they
have been rectified.
Final Random Inspections
Final Random Inspections can begin only after production has been completed
and all merchandise is ready and packed for shipment. Through a statistical
method set by industry standards, we will sample products to verify product
safety, quantity, workmanship, function, color, size, packing, and more. This
ensures that your product is consistent and compliant with all country, industry, or
otherwise-specified requirements and that no critical major or minor defects
appear.
Loading Supervision
During Loading Supervision, representative will closely monitor the loading
process, verify product quantity, and ensure proper handling of the cargo. Upon
completion, the container(s) will be sealed with tape as proof of compliance. This
service significantly reduces the risk associated with importing cargo.

On-Site Checking
On-Site Checking can vary depending on a products nature and function. The
following examinations, however, can be performed on-site during PreProduction, During Production, and Final Random Inspections:

Bar Code Check

Earth Continuity Check

Hi-Pot Check

Power Consumption Check

Power On Check

Rub Check by Water

Tape Check by 3M Tape

Transportation Drop Check

can monitor your entire manufacturing process from sourcing the right supplier
through final delivery of finished product. With auditors located around the world,
with particular concentration in Asia, were able to provide extensive coverage in
China, Korea, Malaysia, Thailand, Taiwan, and Vietnam. Our global locations and
accreditations provide you with peace of mind and assurance that your products
are the quality you expect and demand.

The scope of quality inspection


Organization which uses quality inspection, treats inspector as if he was a
customer. The optimum form of quality inspection is the man who's aim is the
best customer satisfaction. Quality inspection serves three main purposes:

1-Identification of the quality problem


2-Provision of information to managers
3-Elimination of the problem by managers

Quality inspection can be performed at the end of production process (final


inspection) or at several stages of the production (intermediate inspection).

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