4th Sem BBA Industrial Project
4th Sem BBA Industrial Project
A
SUMMER TRAINING
PROJECT REPORT
AT
UNION
QUALITY PLASTICS
LIMITED
PREPARED BY UNDER
RAHUL PANDAY OF
External Guide
MR. Sunil Kumar Tripathi
Graduate centre
LAXMI INSTITUTE OF COMMERCE
Affiliated to
VEER NARMAD SOUTH GUJARAT UNIVERSITY
ADDRESS
Declaration
We hereby certify that the work which is being presented in the project entitled, “
Company Overview of UNION QUALTITY PLASTICS LTD ” in partial
The matter presented in this Project Report has not been submitted by me for the
award of any other degree of this or any other University.
ABHISHEK NEOGI
RAHUL PANDAY
HARDIK SHAH
KINCHIT RAI
BBA V SEM
ACKNOWLEDGEMENT
We are also thankful to entire faculty and staff of our institute without
which this project would not be a successful one. Last but not the least we would
like to appreciate our parents who have always motivated us directly and
indirectly to do our work with utmost dedication.
INDEX
1
Company Profile 6
2
Introduction to Plastic 8
3
Production Department 10
4
Quality Policy 29
5
Marketing Department 34
6
Human Resource Department 41
7
Finance Department 51
8
SWOT Analysis 59
9
Conclusion 62
10
Suggestion 63
11
Bibliography 64
Company profile
400009 India
Authorized Share Capital 70 Lacks
Year of Establishment 1981
Introduction
Plastic is a common name for Polymers: materials made of long strings of carbon and
other elements. Each unit in a string is called a monomer, and is a chemical usually
derived from oil.
The monomer is made into polymer by chain-linking reactions. This is like making a
daisy chain. Instead of flowers, carbon atoms are joined together. The appearance of
the daisy chain will be different if you use different coloured flowers, and so will
polymers.
There are many different types of plastic, depending on the starting monomer
selected, the length of polymer chains, and the type of modifying compounds added.
Each plastic has been developed for a special purpose.
Acrylic (Perspex)
Acrylo-nitrile (Nylon)
Polyethylene (Polythene)
Polypropylene
Poly Vinyl Acetate (PVA)
Poly Vinyl Chloride (PVC)
Polystyrene and ABS
PTFE (Teflon)
Bakelite
Epoxy
Melamine
Polyester
Polyurethane
Properties
Attractive
Hard and slippery
Soft and rubbery
Tough and slippery
Flexible
Good insulators of heat or electricity
Light weight
Hygienic
Non-rusting
Easy to shape and colour
Cheap
PRODUCTION DEPARTMENT
Production is the process of converting Raw Material or other input into the
Product for further production or Service so that the utility and need of the
customer are satisfied.
.
1. Service of Transport, Banking Sectors Etc.
2. Union quality converts HDPE/LDPE Plastic granuals into
Bobbins For the further production of Woven Fabrics.
TYPES OF PRODUCT
HDPE TARPAULINES
WOVEN BAGS
The products of Union Quality Plastics Limited have obtained Certificate of Quality
as per ISO Standard 9001:2000 for HDPE/LDPE and Woven Fabrics with
Specialization in Tarpaulins from ORION Registrar, INC., USA.
MESH FROM 6 X 6 TO 16 X 16
DENIER FROM 600 UPTO 1500
SIZE
Width: Range - 12" (300mm) to 33"(840mm)
Length: As per customer's specifications
For Cement
IS: 11652:2000
COLOURS / SIDE
STRIPS Milky White, Golden Yellow, Lemon Yellow, Pink, Green, Red, Ivory,
Blue, Black etc. with shade as per buyers choice.
LAMINATION
(COATING) Inside / outside, with mirror or matt finishing.
PRINTING
Three Colour Flexo Printing Single / Double Side. Corona treated with
tape test ink.
STREATCHING OF TAPES
MAKING OF BOBBINS
They have two extrusion lines for flat tape production. One is KTK-
90mm Windsor Tape plant and other is Kolsite 90mm Tape plant.
4. There is a cutter which cuts the film into desired width as per requirement.
5. Then it moves to pull roller for strength checking and after checking the
strength it moves to the winder for winding.
The Company is flexible with its product design and quality based on customer need
and purpose of product. It endures to provide flexible, strong and weather resistant
products. The need of the customer is at the top of the companies priorities and
therefore it offers wide range of elite quality products.
We provide roll to roll printing and cutting of bags/sacks. We have 8 ft./2.6mtr Wide
lamination facilities. We can print four colors one side. We can provide bias tubing
fabric
For weaving of fabrics they have separate weaving department they have
different type of weaving machine, as
In four shuttle machine usually they make fabric up to 60” flat width mesh
size varies [8 * 8] to [12 * 12]
HDN – 4 18
HDN – 6 11
HDN _ 8 02
Total _ 31
1. The Union Quality Plastics Ltd. Uses circular looms for making woven
fabrics
2. The circular machine is fitted on both the side of the cril stand were the
bobbins are fitted.
3. Then the tape is moved to the circular machine for weaving process
from where the tube form fabric is being made.
4. The cutter is fitted on the top of the circular machine where the tube
form fabric is cut and finally it goes to winder for winding.
First one is having 98” Die opening and hence capable to coat up to
96” Fabric
Second one is having 74” Die opening and can coat 72” Fabric
Third one is having 52” Die opening and can coat 50” Fabric
successfully
Stitching
Tarpaulin
Tarpaulin is sold under the brand name of "UNI TARP".
Tarpaulin
24 UNION QUALITY PLACTIC LTD.,UMBERGAON
LAXMI INSTITUTE OF COMMERCE, SARIGAM
1. Plastic Granules: Plastic Granules are the primary material for producing PE
tape and laminating tarpaulin. Company mainly uses two types of plastic
granules
i. HDPE (High Density Polyethylene)
ii. LDPE (Low Density Polyethylene)
4. Dori: Dori is a Plastic String that is used in tarpaulin for making it stronger
and also used in sealing the borders of the sheet. It consists of various colours
according to the respective colours of sheets.
Floor lining for storage or stacking, railway wagon covers, ground work sheet,
transportation.
Their capacity of tarpaulin section is 175 tones per month. They have got 5
Sealing machine and they make tarpaulins size [6’ * 6’] to [100’ * 100’] they have
four automatic Eyeleting machines which makes as enable to take faster
production with good quality of Eyelet fitting
Quality Policy
Union Quality Plastics Ltd. There goals are to enhance customer satisfaction by:
As the name it self signifies that we are a quality conscious company. We are
committed to manufacture premium quality products for customer satisfaction.
Our Company has its own well equipped In-house Quality Control Department, the
department carry out "In Process Quality Control" (IPQC) in each and every phase
of Production job. The products are inspected with proper documentation. All the
products have inspection reports and test certificates to avoid any defects.
CUSTOMER SATISFACTION...
Our prime concern is to maximize customer satisfaction. Our endeavors have been
recognized by our clients who have placed repeat orders. We export our products to
various countries like USA, Europe, Africa, Middle East, Far East and neighboring
Countries.
Quality
Fitness for the purpose this is what has the term quality has meant for the world
for many years. It is more of a relative term and it is generally used with reference to
the end use of the product up to its intended use.
Quality assurance engineering deals with the question of assuring the desired
quality, reliability of service and other aspects in the manufactured product, through
scientific techniques. The job of evaluating the company’s activities with respect to
quality. Reporting the result of evaluation to all concern for information and
necessary action and the subsequent action taken is called as quality assurance
function.
Quality assurance for short, is the activity for evidence needed to establish
quality in work, and that activities required good quality are being performed
effectively. All those planned or systematic action necessary to provide enough
confidence that product or service will satisfy the given requirement for quality.
For products, quality assurance is part and consistent pair of quality management
offering supposedly fact-based external confidence to customer and other
stockholders that a product meets needs, expectation, and other requirements. Quality
Assurance claims to assure the existence and effectiveness of procedure that attempt
to make sure in-advance that the expected level of quality will be reached.
The term quality assurance as used in the United States Nuclear Regulatory
Commission Regulation 10 CFR part 50, appendix B, comprises.
One of the most widely used for paradigms for quality assurance management is
the plan-do-check-act.
Quality assurance defines that “whatever we made the product should be assure”.
The lab of the quality assurance department is well equipped with latest test gauges,
instruments and updated fixtures. In the quality assurance lab, we have seen various
techniques of layout inspection like Digital Venire, CBC equipment, CBD equipment,
Humidity chamber, Hot air oven, Thickness gauge, Micro Weighing Balance, Tensile
Tester, Static pressure Head, Free falling dart impact tester.
The GRV is then sent to stock holder, stockholder check the GRV & sign it &
returned back to C&F section. One copy of the GRV will send to the finance
department for the payment of the suppliers.
Quality assurance department assures the quality and make quality assurance
certificate. One copy of the quality assurance will send to the finance
Marketing Department.
“Everything from you that touches your customers and prospects affects your ability
to keep and increase their business with you. It's all marketing.”
The group is very much popular for its High quality produts and customer satisfaction
throughout the world.
This company is located at Umbergaon, approximately 150 Kms. away from the City
of Mumbai which stands as major market for the products of company in India. It also
has an Export of 65% of its total product
Union quality plastics ltd spend time listening to their customers (and prospective
customers) in order to understand their needs and wants regarding the product and
service. Soliciting thoughts and input from internal stakeholders such as Sales and
Customer Service is also appropriate, as these departments are typically closest to the
customer.
Learning about, and understanding the competitive landscape is also the function of
the Marketing Department.
Communicate Internally.
Businesses today revolve around customers and their needs. It has become all the
more important to identify what exactly a consumer expects from a product or service.
If a particular product or service does not fit in with the customer requirements, they
will not buy it. Here the Marketing departments come to play a very important role.
Their aim is to ensure that new customers buy products or services offered by their
organization and the older ones make repeat purchases.
The aim of the marketing department is to ensure that the changing requirements of
the customers are well understood and product or service is developed or altered to
meet these requirements. Customers’ buying decision is influenced by various factors
just as product features, price, quality packaging, and prompt delivery and after sales
support. The aim of marketing department is to ensure that all these criteria are met
and customers are satisfied. Marketing department aims to work towards finding out
the present and future needs of the customers. In order to anticipate future needs,
proper analysis of customer trends should be undertaken. In order to gain a
competitive advantage it is necessary that the firm has the capability to develop new
products quickly.
1. Product
2. Price
3. Place
4. Promotion
Product
1. Woven Fabrics
2. Woven Bags
3. Tarpaulins
Price
Market value, or agreed exchange value, that will purchase a definite quantity,
weight, or other measure of a good or service Is called Price.
OR
A Price is that when a buyer is willing to pay and a seller is willing to accept
can be said to be known as Price.
Profit
Place
This term really refers to any way that the customer can obtain a product or receive a
service. The ease and options through which you can make your product or service
available to your customers will have an effect on your sales volume.
Union Quality Plastics Limited is having sales in both National & International
Market.
1. National Market
Union Quality plastics Limited Sales Its 25% of the final Product in the National
Market. The locations of sales are as follows.
Maharastra
Gujarat
Andhra Pradesh
Kerala
Punjab
2. International Market
Union Quality Plastics Limited Sales its 75% of the final product in the International
Market. The locations of sales are as follows.
China
Burma
South Africa
Bangladesh
South Korea
HR Department.
It is the function of guiding HR in to dynamic organization that attains its objective with
high degree of morale and satisfaction t those who are concern. It is concern with
employees as well as group and helping the employers to maximize their capacities and
potentialities to the possible extent.
HR VISION: -
“To attain organizational excellence by developing & inspiring the true potential
of company’s human capital & providing opportunities for growth, well being and
enrichment.”
HR MISSION: -
“To create a value & knowledge based organization by inculcating a culture of
learning, innovation & team working and aligning business priorities with aspiration of
employees leading to development of an empowered, responsiveness and competent human
capital.”
HR OBJECTIVES: -
To develop and sustain core values.
To develop business leaders for tomorrow.
To provide job contentment through empowerment accountability and
Responsibilities.
To foster a climate of creativity, innovation and enthusiasm.
To enhance the quality of life of employees and their family.
Organization chart
Recruitment
Job Vacancy Planning
-Numbers
-Types
Strategy
Development
-Where
-How
-When
Searching
-Source
Activation
-Selling
Pool of Applicant
Preliminary
Interview
2nd Interview by
Permanent 6 months Managers of
Selection Probation respective
period Department
Sources Of Recruitment
b) The unwanted applicants which are totally not suitable for the post are
screened out or are kept safely for junior post.
c) After the screening of applicant the venue, time and date for interview are
fixed.
d) The applicants who are suitable for the job are sent the call letter or are called
by company.
f) The applicants who match the requirement for the job are sent the offer letter
or final letter for the job .
g) If the job offered is accepted by the applicant, then the employment contract is
being signed by the applicant and the organization.
In this way the selection process is conducted in Union Quality Plastic Ltd.
So in this way a candidate is selected for the
Induction.
All BOD’S are expected to plan a formal induction programmed for all the candidates
joining the company in order to help the candidates in
The induction programmed also includes visiting factories and markets wherever
necessary before the employees settles downs on his specific assignments.
There will be a monthly presentation for employees joining during that month on
the company.
TRAINING
CENTRALISED TRAINING: -
It involves sending nominations to central agency for seniors, which is situated at
Dehradhun institute of management. This training is mainly for senior officers. It is
conducted at Dehradhun institute of management.
GRADUATE TRAINING: -
It is also known as induction training. It introduces new joiners to organization.
Union quality plastics ltd provide need-based training to its employees. This
sort of training is provided to employees to enhance their skills and capabilities as
per the requirement of the specific job
TRANSFER POLICY
Executives not to be shifted if they have served only two years in a station.
Executives posted to North east sector should join by 31st of may of that year
And are required to complete tenure of three years duration from the date of
Their joining.
Executive posted at north east sector should work for 150 working days in a
Year during their three years tenure. These 150 days include training (India
And abroad) but does not include closed holidays tours and EOL. For duly
The working days are 120 days.
Field party personal working physically for five years in north east sector
There treated to have completed their tenure in north - east sector.
COMPENSATION
Accidental insurance: -
Employees belonging to certain categories who meet an accident while on duty
onshore\offshore. Resulting in total\permanent or disablement or death is paid
accordingly.
Indoor games
Outdoor games
Sports, annual sports and any other athletic activity
Cultural activities including audio-visual activities.
Library cum reading room
Any other activity, which may be specially approved by the central
Welfare committee.
The committee consists of a president, a vice president and ten other
Members.
PERFORMANCE APPRISAL
Performance appraisal is the system used to evaluate the performance of employees, and
to provide some rewards and incentives on their performance. Performance appraisal
focused primarily on helping the individual to develop his\her present role capability for
that role.
EWC have been set up in various offices\projects, to cater t the athletic, cultural,
literary and other welfare and recreational activities of the commission’s employees. The
committee shall be under the general control of the oil and natural GAS commission. It
shall consist for a president, vice president and ten members.
FINANCE DEPARTMENT: -
Finance department looks after all the financial needs of the entire department in
the organization. It prepares budget, which shows the present status of the
company.
ACCOUNTING RATIOS
I. Traditional Classification:
The Traditional Classification has been on the basis of the financial statement to
which the determination of ratio belongs. The Traditional Ratio may be classified as;
Profit & Loss Account Ratios, i.e., Ratio calculated on the basis of the
items of Profit & Loss Account only. e.g. .Gross profit ratio, Stock
turnover ratio, etc.
Balance sheet ratio, i.e., Ratio calculated on the basis of the items of
Balance sheet only. E.g. Current ratio, Debt equity ratio, etc.
Inter – Statement ratio, Ratio calculated on the basis of both the items
of Balance sheet as well as the Profit & Loss Account, e.g. Fixed asset
turnover ratio, Profitability ratio, etc.
Liquidity ratios.
Turnover ratios.
Profitability ratios.
Financial ratios.
1) PROFITABILITY RATIO: -
As we know that the primary and the main objective of any organization is
to earn profit. That is why this ratio is very much useful in find out the profitability of an
organization. This profitability ratio includes;
a) Operating Ratio:
This ratio is the complementary of Net profit ratio. This ratio can be
calculated by dividing the operating profit by sales.
d)Return on investment: -
Return on shareholder’s investment is popularly known, as ROI is the
relationship between the net profit and shareholder’s funds. This ratio is helpful in
measuring the overall efficiency of the firm.
f) TURNOVER RATIO: -
Funds are invested in various assets in a business to make sales and earn
profit. The efficiency with which assets are managed directly affects the volume of
sales. The better the management of assets, the larger the amount of profit and sales.
Turnover ratios measure the efficiency and effectiveness with which a firm manages
its resources or assets. Thus, overall Turnover Ratios includes;
g) LIQUIDITY RATIO: -
Liquidity Ratios measures the ability of the firms to meet its current
obligations. It provides quick measures of liquidity by establishing a relationship
between cash and other current assets to current obligations. A very high liquidity also
bad since idle assets earn nothing. The most common liquidity ratios are;
a) Current ratio: -
Current ratio may be defined as the relationship between current assets and
current liabilities. This Current ratio can be calculated by dividing total current assets
by total current liabilities.
Current assets includes cash, bank, Sundry debtors, receivables, stock,
which can be converted into cash within a one year. Current liabilities are those which
can be payable within a one year like Sundry creditors, Bills payable, etc.
b) Quick Ratio: -
Quick Ratio, are also known as Liquidity ratio or Acid test ratio. The term
liquidity refers to the ability of firm pay its short-term obligation as when they
become due. Quick ratio may be defined as the relationship between quick or liquid
assets and quick or liquid liabilities.
This quick ratio can be calculated by dividing total quick assets by total
current liabilities.
Sources Of Funds
Total Share Capital 4.82 4.82 4.82
Equity Share Capital 4.82 4.82 4.82
Share Application Money 0.00 0.00 0.00
Preference Share Capital 0.00 0.00 0.00
Reserves -9.81 -12.25 -17.75
Revaluation Reserves 0.00 0.00 0.00
Networth -4.99 -7.43 -12.93
Secured Loans 12.55 13.19 12.94
Unsecured Loans 4.55 4.24 4.82
Total Debt 17.10 17.43 17.76
Total Liabilities 12.11 10.00 4.83
Mar '00 Mar '01 Mar '05
Application Of Funds
Gross Block 9.63 9.67 9.66
Less: Accum. Depreciation 3.61 4.21 6.53
Net Block 6.02 5.46 3.13
Capital Work in Progress 0.00 0.00 0.00
Investments 0.02 0.01 0.01
Inventories 2.22 1.50 1.46
Sundry Debtors 3.71 3.05 1.80
Cash and Bank Balance 0.10 0.74 0.18
Total Current Assets 6.03 5.29 3.44
Loans and Advances 3.02 2.31 1.11
Fixed Deposits 0.67 0.00 0.00
Total CA, Loans & Advances 9.72 7.60 4.55
Deffered Credit 0.00 0.00 0.00
Current Liabilities 3.69 3.11 2.88
Provisions 0.00 0.00 0.00
Total CL & Provisions 3.69 3.11 2.88
Net Current Assets 6.03 4.49 1.67
SWOT Analysis
Full form of SWOT
S strengths
W weaknesses
O opportunities
T Threats
Meaning of SWOT
Environmental scan
Strengths
Firm strengths are its resources and capabilities that can be used as a basic for
developing a competitive advantage. E.g. patent s, strong brand name, good reputation
among customer, exclusive access to high grade natural resources , favorable access
to distribution networks etc.
Weaknesses
The absence of certain strengths may be viewed as a weaknesses E.g. poor protection
among customer high cost structure, etc.
Opportunities
The external environment analysis may reveal certain opportunities for profit and
growth. E.g. a fulfilled customer needs technologies
Threats
Change in the external environment also may present threats to the firm.
STRENGTHS...
Weakness
Limited capital
Weak management
Opportunity
Diversified capital
Domestic market.
Threats
Huge competition
Technology
Conclution
Every activity has a purpose or an objective behind it. This project has helped us in
gaining experience and acquiring certain knowledge about the company in practical
life.
Suggestions
Bibliography
Wikipedia
www.unionqualityplastics.com