Project Quality Plan.
Project Quality Plan.
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QA/QC Plan Index & Revision Control Document no:
REV. :
Date :
6.0 QA/QC Work Procedures
6.1 Material Control GEGC-QCP-001 00 Level III
6.2 Contractor Request for Inspection GEGC-QCP-002 00 -do-
6.3 Surveying GEGC-WP-01-01 00 -do-
6.4 Site Clearing GEGC-WP-02-01 00 -do-
6.5 Earthwork, Trenching & Backfilling GEGC-WP-02-02 00 -do-
6.6 Concrete Construction GEGC-WP-03-01 00 -do-
6.7 Pre-Cast Concrete Panel Erection GEGC-WP-03-02 00 -do-
6.8 Concrete Masonry Units GEGC-WP-04-01 00 -do-
6.9 Water Proofing GEGC-WP-07-01 00 -do-
6.10 Painting GEGC-WP-09-05 00 -do-
6.11 Hydro Testing GEGC-WP-15-01 00 -do-
6.12 Plumbing GEGC-WP-15-02 00 -do-
6.13 Site Electrical Utilities GEGC-WP-16-01 00 -do-
6.14 Grounding GEGC-WP-16-02 00 -do-
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Project Quality Plan
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1.0 Scope:
This Project Quality plan covers required activities for selection, purchasing,
delivery of all materials & equipments complying with the technical
specifications & scope of work for all projects.
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Quality Assurance: Part of Quality Management to attain quality
requirements of the contract.
Quality Control: Part of Quality Management focused on fulfilling
quality requirements.
Non-Conformance: Non Fulfillment of a requirement.
Corrective Action: The Action taken to prevent recurrence of a non
conformance.
Corrective Action: the action taken to prevent the occurrence of a
potential non-conformance.
Type Test: Test or series of tests directed towards approval of a design,
conducted to determine that is capable meeting the requirements of the
product specifications.
Hold Point: Inspection or Test may not proceed without the QA/QC
organization representative in attendance.
Witness point: it defines a point that provides QA/QC organization with
the opportunity to attend the inspection or test, at their option.
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resolved to the satisfaction of the engineer. Records shall be
maintained.
4.2.1 General:
COMPANY NAME has established the following documentation for is quality
management system:
Quality Policy & Quality Objectives.
Quality Systems Procedures.
Quality Records.
Planning, Operation & Process Control documentation such as:
i. Inspection, Test Plan (I&TP) - provided by CIMS.
ii. Work Procedures.
iii. Records of Internal Reviews.
iv. Test Report (TR) - provided by CIMS.
v. Audit report & Corrective actions.
vi. Other records used to ensure effective planning operation & control.
COMPANY NAME has established & maintains this quality plan. This Quality
Plan is a level I document & defines policies, guidelines of the quality
management system & shall include the following:
Scope of Quality Plan.
Quality System Procedures, which are Level ll documents, which describe the
activities performed implement the Quality Management System.
Level lll documents (Work Procedures) which provide specific work details &
requirements to complete the project. I&TP’s which are incorporated in this
Quality Plan, Shall also form part of the Level lll Document.
Level IV documents (Quality Records). Inspection checklist & Test Reports,
which are also incorporated in this quality plan shall also form part of the
level IV document.
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4.2.3 Control of Documents:
The quality plan & reference procedures are controlled documents.
The QA/QC Manager is responsible to ensure the initial issue &
subsequent changes are acknowledge by those authorize to receive
the Quality Plan.
I&TP’s, its issuance & use shall also be controlled so that only revision
applicable to the project is utilized.
A documented procedure has been established to control documents
required for the quality management system. Project documents
shall be maintained at the Main Office & the field offices. Access to
these files shall be limited to COMPANY NAME Key Personnel assign
to this project.
Prior to submitting documents to the engineer, these documents are
to be reviewed & approved by the responsible key personnel. This
review & approval shall be indicated on each item by statement &
signature of the responsible personnel.
Refer to COMPANY NAME-QCP-001 (Document & Data Control).
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5.0 Management Responsibility:
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requirements & continual improvement. It is reviewed to relevancy &
appropriateness of objective & communicated to those performing work.
The policy is controlled by the owner & executive director.
5.4 Planning:
5.4.1 Quality Objectives:
To ensure that approved practices, procedures, I&TP’s & audit program are in
place & utilizes as they apply throughout all the phases of the project.
To minimize the scrap & rework during the life of the project.
To ensure that safety of the personnel, the facilities & environment have been
carefully considered & that the appropriate measure has been implemented.
To ensure that quality requirements are determined & satisfied throughout the
phases of contract performance, including as applicable, procurement,
construction & pre-commissioning.
To provide proper resources to meet construction schedule.
To provide for early & prompt detection of deficiencies & for timely & effective
correction action, in order not to impair schedule.
The elements that comprise the quality planning process are this
Quality Plan, Inspection & Test Plans, Project Organization Charts that
prescribe personnel allocations & mobilizations, titles of individuals, sub-
contractor necessary to complete the work & the integration of quality
improvement initiatives described in paragraph 5.6- Management
Review & paragraph 8 – Measurement, Analysis & Improvement.
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Planning is conducted to ensure that changes in the quality
management system are conducted in a controlled manner & the
integrity of the quality management system is maintained.
The project manager defines the responsibilities & authorities using the
RACI chart for the project management process & inform to all concern
within the project organization. QA/QC Manager shall have organizational
authority at least equal to that of the line manager responsible for the
execution of the work. He administrates reports to the Engineer & is
responsible for the auditing of the Quality Management System. Ha has the
overall responsibility to organize the implementation to organize the
implementation of the quality plan. It shall be his responsibility to report
any deficiencies in the quality of work to the Engineer. He or his staff has
the authority to stop work in any area where discrepancies remain
uncorrected & subsequently close out any non-conformance report upon
satisfactory correction of noted deficiencies.
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they are concise & complete. He is also responsible for the management of
the independent Test Agencies ensuring that they have suitability trained &
qualified personnel on-site & that their equipment is satisfactorily
maintained & calibrated.
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To report on the performance of all these processes & recommend wherever
improvements are required.
To promote throughout the organization, awareness of meeting customer
requirements & thus achieving customer satisfaction through effective
implementation of all these processes.
5.6.1 General:
The management will reviews & evaluate the implementation &
maintenance of the quality system, effective process execution & will
ensure that the COMPANY NAME objectives are achieved.
Actions shall be initiated for the non-conformance & for improving the
QMS & process performance, when appropriate.
The management review will be conducted every six months.
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5.6.2 Review Input:
Management reviews shall utilize:
1. Result of Quality Audits.
2. Customer performance evaluation (feedback).
3. Process performance & product conformance results.
4. Prevention & Corrective action status.
5. Follow up actions from the previous management review meetings.
6. Other changes that could affect the quality management system.
6.2.1 General:
COMPANY NAME shall assign personnel to the project that is competent on the
basis of applicable education, training, skills & experience. The QA/QC Manager is
responsible to review the contract to determine any project requirement for
competency level of personnel assigned to the project & ensure that assignment
of personnel; including sub-contractors meet the requirements. All procedures &
personnel qualifications for special processes shall be submitted 30 days prior to
start work.
COMPANY NAME shall on a monthly basis a listing of approved personnel
forecast to be mobilized in the next 60 days as well as a list of personnel to be
demobilized in the next 60 days.
COMPANY NAME planned staffing shall comply with the contractor approved
Quality Plan. Reduction from required level of quality personnel shall require the
Engineer’s approval.
COMPANY NAME shall advise engineer 30 days in advance of quality personnel
changes due to vacation, temporary assignments or resignations. All other
changes such as illness & emergency leaves will be advised to the Engineer as
soon as possible.
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Employee needs are identified through job description requirements,
employees past experience & knowledge. The Department Manager/
Supervisor shall establish a training plan to address these needs.
Management ensures that employees are aware of the relevance &
importance of their work activities & how they contribute to the
achievement of the quality objectives.
Management ensures that employees are trained & record should store &
maintained in the Administration Department.
Refer COMPANY NAME QCP-004 (HR & Training).
6.3 Infrastructure:
COMPANY NAME shall plan, determine & manage the work area, in a manner to
satisfy the project requirements. COMPANY NAME provides the necessary
provisions to achieve non-deficient product in the fabrication shops, project sites
& office area. Provisions shall include equipments, transportation, communication
& other utilities.
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The procurement, documentation & pre-commissioning processes,
documentation, resources & facilities shall be established for this project.
COMPANY NAME shall inspect, test & accept all parts of the work as
defined in the project specification including the work of its sub-contractor
to ensure that all work are in conformance with all drawings, specifications
& applicable standards.
Verification & Validation are incorporated into the planning process
through the work instruction or procedures & I&TP’s.
Acceptance criteria for the work will be developed where appropriate.
Records, attesting to conformity of process & resulting work, shall be
maintained by the QC Document Controller. Records include but not
limited to:
a) Inspection reports & Certificates.
b) Disposition Reports.
c) Audit result & closures.
d) Record of management reviews.
Project & Plant acceptance by the Engineer shall be documented by taking
Over Certificates & Final Completion Certificate(s), (TOC & FCC).
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have been identified by the Engineer, shall be identified. The review shall
be documented & records maintained
Refer to COMPANY NAME QCP -007 (Contract Review).
The Project Manager & the Management Representative are responsible for
evaluation of the Engineer’s feedback/complaints & responding them.
7.4 Purchasing:
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The procurement manager is responsible to ensure that materials for the
project are procured from approved sources that comply with the specified
purchase order requirements. An approved vendor’s list is maintained in
the Procurement Department. Vendors are selected on the basis of their
ability to meet purchase order requirements, & from the approved vendors
list provided by the Engineer.
The project manager authorizes purchase order for all “buyout” projects
purchases. Supply management issues purchase orders based on Project
Manager’s purchase requisition &/or Engineering’s purchase specification.
Purchase orders are followed up to ensure that delivery commitment will be
met & is in accordance with project requirements. This includes the supply
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of technical commercial documents, software & hardware items & services
included in the purchase order in the specified frame.
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Procedures, work Instructions &/or Installation instructions are
available at work.
Codes, standards & other references, including portions of the
contract are available to the workforce.
Standards of Workman ship are implemented.
Criteria for release, approval & acceptance are established.
Refer COMPANY NAME –QCP- 013 (Control of Construction
Processes).
COMPANY NAME shall prepare Work Procedures for each work activity in
the execution of the project. Work Procedures are to be prepared ahead of
time (at least a month prior to start of the work activity), indicating the
inspection & testing required.
Refer to Level III Document (Work Procedure).
COMPANY NAME shall ensure that the materials used in the project have
complete records to identify & maintain their traceability throughout the
construction/installation process. Records of material traceability shall be
maintained & controlled by QC Inspectors with the assistance from the
Material Controller.
Refer COMPANY NAME –QCP-008(Material Identification & Traceability).
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7.5.5 Contractor Supplied Material:
In reference to manufacturer’s instructions, COMPANY NAME shall develop
a documented procedure setting out the formal methods & planned actions
to be taken by COMPANY NAME to ensure proper handling, identification,
verification, protection & safeguarding of supplied materials.
8.1 General:
COMPANY NAME shall plan & implement monitoring & measuring activities,
measurement analysis & needed improvement processes.
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b. To ensure conformity of the quality management system.
c. To continually improve the effectiveness of the quality management
system.
8.2.2 Audits:
COMPANY NAME has established & will maintain & implement a quality audit
program to verify that the quality activities & related results comply with planned
contractual arrangements & to determine the effectiveness of the quality
program associated procedures. The QP shall have the following:
A procedure that addresses the responsibilities & requirements for planning & conducting
audits & for reporting results & monitoring record was developed to govern these activities.
Refer COMPANY NAME-QCP- 015 (Audit Schedule).
Contractor audits shall be carried out for the 10% & 50% stake in order to monitor the
quality system implementation for procurement & construction work phases for the
Project. Refer Appendix 04 (Audit Schedule).
Audits will be executed by the QA/QC Manager in accordance with the approved quality
plan requirements.
Corrective action shall be monitored & bought to its closure.
Audit to be conducted by the engineer will be selected by him at any time.
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8.2.4 Monitoring & Measurement of Product:
8.5 Improvement:
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8.5.2 Corrective Action:
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Document Approval:
_
Management Project Manager
Representative
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Controlled Copy Document Control List
Document:
Specific Project Quality Plan –PQP-001
Contents:
Quality Policies & Objectives
QA/QC Plan
Quality System Procedures
Appendices
Attachments
Recipient Organization Dept. Copy# Remarks.
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