Scribd
Upload
68 views

Line Defect Records-Feb, 10

This document contains data from an electronics quality assurance department showing defect trends from April 10th to April 30th. It includes: 1) A table listing the total defects found each day, the cumulative percentage of defects, and a breakdown of specific defect types. Dry soldering was the most common defect. 2) A chart showing the trend in total rejections and sigma levels each day, with levels fluctuating between 3-5 sigma. 3) A chart displaying the daily defect percentage, with rates ranging from 0.006% to 0.065%.

Uploaded by

Jeevan Jyoti
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
68 views

Line Defect Records-Feb, 10

This document contains data from an electronics quality assurance department showing defect trends from April 10th to April 30th. It includes: 1) A table listing the total defects found each day, the cumulative percentage of defects, and a breakdown of specific defect types. Dry soldering was the most common defect. 2) A chart showing the trend in total rejections and sigma levels each day, with levels fluctuating between 3-5 sigma. 3) A chart displaying the daily defect percentage, with rates ranging from 0.006% to 0.065%.

Uploaded by

Jeevan Jyoti
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 14

Line Defect Record

QA-Electronics Deptt.
April-10
B-Timer

Defectwise Trend
Total Rejection

Total Cum Cum


Total Rej. Cum. % Defects
Rej. % Qty.
40 38 120%
Dry Soldering 38 70% 38

Cum %
35 98% 100% 100% 100% 100%
94% 100% Track Shorting 7 83% 45
30 83% Wrong Dir. of Comp. 6 94% 51
70% 80% Wrong Comp. 2 98% 53
25
Missing of Comp. 1 100% 54
20 60%
Component Damged 0 100% 54
15
40% Wrong wiring 0 100% 54
10 Loose Screw 0 100% 54
7 6 20%
5 Total No. of Defects 54
2 1 0 0 0
0 0% Total Inspected Qty 966
Dry Track Wrong Wrong Missing Componen Wrong Loose
Soldering Shorting Dir. of Comp. Of Comp. t Damged wiring Screw
Comp.

Defects
B-Timer

Line Rejection Trend Date Zst Zlt

Zst Zlt 12-Apr-10 5.04 3.54


Sigma Level

6.0 13-Apr-10 4.91 3.41


5.33 5.26 5.22
5.04 5.11 5.17
4.91 5.00 4.95
5.0 4.72 14-Apr-10 5.33 3.83

3.83 3.76 3.67 3.72 15-Apr-10 5.26 3.76


4.03.54 3.61 3.50
3.41 3.45
3.22
16-Apr-10 5.11 3.61
3.0
26-Apr-10 5.00 3.50
2.0
27-Apr-10 4.72 3.22
1.0
28-Apr-10 5.17 3.67
0.0
12-Apr-10 13-Apr-10 14-Apr-10 15-Apr-10 16-Apr-10 26-Apr-10 27-Apr-10 28-Apr-10 29-Apr-10 30-Apr-10 29-Apr-10 4.95 3.45

Date 30-Apr-10 5.22 3.72


B-Timer

Date Defect %
Defect % Trendline 12-Apr-10 0.020
13-Apr-10 0.032
Defects %
Defects/Unit

0.07 0.065
14-Apr-10 0.006
0.06 15-Apr-10 0.009

0.05 16-Apr-10 0.015


26-Apr-10 0.024
0.04
0.032 27-Apr-10 0.065
0.028
0.03 0.024 28-Apr-10 0.012
0.020
0.02 0.015 29-Apr-10 0.028
0.012
0.009 0.010
0.01 0.006 30-Apr-10 0.010

0.00
12-Apr-10 13-Apr-10 14-Apr-10 15-Apr-10 16-Apr-10 26-Apr-10 27-Apr-10 28-Apr-10 29-Apr-10 30-Apr-10

Date
AGRO-Timer

Defectwise Trend
Total Rejection

Total Cum Cum


Total Rej. Cum. % Defects
Rej. % Qty.
20 19 120%
Dry Soldering 19 83% 19

Cum %
18 100% 100% 100% 100% 100% 100%
96% 100% Wrong Dir. of Comp. 3 96% 22
16
83% Wrong components 1 100% 23
14
80% Missing of Comp. 0 100% 23
12
Track Shorting 0 100% 23
10 60%
Comp. Damaged 0 100% 23
8
Screw-Clamp Prob. 0 100% 23
40%
6
Wrong Wiring 0 100% 23
4 3 20% Total No. of Defects 23
2 1
0 0 0 0 0
0 0% Total Inspected Qty. 184
Dry Wrong Dir. Wrong Missing of Track Componen Screw- Wrong
Soldering of Comp. component Comp. Shorting t Damged Clamp Wiring
s Prob.

Defects
AGRO-Timer

Line Rejection Trend


Zst Zlt
Sigma Level

5.0 4.76 4.69


4.55 4.60
Date Zst Zlt
4.5
4.0 12-Apr-10 4.55 3.05
3.5 3.26 3.19
3.05 3.10
22-Apr-10 4.76 3.26
3.0
2.5 24-Apr-10 4.60 3.10
2.0
1.5 28-Apr-10 4.69 3.19

1.0
0.5
0.0
12-Apr-10 22-Apr-10 24-Apr-10 28-Apr-10

Date
AGRO-Timer

Defect % Trendline
Defects %
Defects/Unit

0.113
0.12
Date Defect %
0.10 0.096

12-Apr-10 0.113
0.08 0.071

0.056 22-Apr-10 0.056


0.06

0.04 24-Apr-10 0.096

0.02 28-Apr-10 0.071

0.00
12-Apr-10 22-Apr-10 24-Apr-10 28-Apr-10

Date
SPP (Single Phase Preventer)

Defectwise Trend
Total Rejection

Total Rej. Cum. % Total Cum Cum


Defects
Rej. % Qty.
70 120%
Dry Soldering 59 69% 59

Cum %
59 100% 100% 100% 100%
60 96%
91% 100%
Track Shorting 18 91% 77
50 Missing of Comp. 5 96% 82
69% 80%
40 Wrong Dirn. of Comp. 3 100% 85
60% Wrong Value Comp. 0 100% 85
30
Comp. Damaged 0 100% 85
40%
20 18 Wrong wiring 0 100% 85

10 20% Total No. of Defects 85


5
3
0 0 0
0 0% Total Inspected Qty 2090
Dry Track Missing of Wrong Wrong Comp. Wrong
Soldering Shorting Comp. Dirn. of Value Damaged wiring
Comp. Comp.

Defects
SPP (Single Phase Preventer)

Line Rejection Trend Date Zst Zlt


Zst Zlt
12-Apr-10 5.14 3.64
Sigma Level

6.0 13-Apr-10 5.24 3.74


5.41
5.14 5.24 5.14 5.14 5.17 5.17 5.14
5.03 5.04 4.98 5.08 5.04 19-Apr-10 5.03 3.53
5.0
20-Apr-10 5.04 3.54
3.91
4.03.64 3.74 3.64 3.64 3.67 3.67 3.64
3.53 3.54 3.48 3.58 3.54 21-Apr-10 4.98 3.48
22-Apr-10 5.14 3.64
3.0
23-Apr-10 5.08 3.58
2.0 24-Apr-10 5.41 3.91
26-Apr-10 5.04 3.54
1.0
27-Apr-10 5.14 3.64
0.0 28-Apr-10 5.17 3.67
12-Apr- 13-Apr- 19-Apr- 20-Apr- 21-Apr- 22-Apr- 23-Apr- 24-Apr- 26-Apr- 27-Apr- 28-Apr- 29-Apr- 30-Apr-
10 10 10 10 10 10 10 10 10 10 10 10 10 29-Apr-10 5.17 3.67
30-Apr-10 5.14 3.64
Date
SPP (Single Phase Preventer)

Defect % Trendline Date


Defect%
Defects % 12-Apr-10 0.014
Defects/Unit

0.03 13-Apr-10 0.009


0.025 19-Apr-10 0.021
0.03
20-Apr-10 0.020
0.021
0.020 0.020 21-Apr-10 0.025
0.02
0.017
22-Apr-10 0.013
0.014
0.02 0.013 0.014 0.014
0.012 0.012 23-Apr-10 0.017

0.009 24-Apr-10 0.005


0.01
26-Apr-10 0.020
0.005
0.01 27-Apr-10 0.014
28-Apr-10 0.012
0.00 29-Apr-10 0.012
12-Apr- 13-Apr- 19-Apr- 20-Apr- 21-Apr- 22-Apr- 23-Apr- 24-Apr- 26-Apr- 27-Apr- 28-Apr- 29-Apr- 30-Apr-
10 10 10 10 10 10 10 10 10 10 10 10 10 30-Apr-10 0.014

Date
Indicating Lights

Defectwise Trend
Total Rejection

Total Cum Cum


Total Rej. Cum % Defects
Rej. % Qty.
120 120%
Dry Soldering 98 69% 98
99% 100% 100% 100% 100% 100% 100%

Cum %
100 98 100% Track Shorting 22 84% 120
84% Wrong Dirn. of Comp. 21 99% 141
80 80% Missing Of Comp. 2 100% 143
69%
Wrong Value Comp. 0 100% 143
60 60%
Terminal Problem 0 100% 143
40 40% Comp. Damaged 0 100% 143

22 Loose Screw 0 100% 143


21
20 20% Wire Length 0 100% 143
2 0 0 0 0 0 Total No. of Defects 143
0 0%
Dry Track Wrong Missing Wrong Terminal Comp. Loose Wire
Soldering Shorting Dirn. of Of Comp. Value Problem Damaged Screw Length Total Inspected Qty 3270
Comp. Comp.

Defects
Indicating Lights
Date Zst Zlt

Line Rejection Trend 12-Apr-10 4.95 3.45


Zst Zlt
Sigma Level

13-Apr-10 4.80 3.30


6.0 14-Apr-10 4.64 3.14

4.95 4.92 15-Apr-10 4.73 3.23


4.80 4.73 4.80 4.75 4.75 4.81
5.0 4.64 4.64 4.61 4.59 4.59 4.61 4.57 16-Apr-10 4.80 3.30
17-Apr-10 4.75 3.25
4.0
3.45 3.42 19-Apr-10 4.64 3.14
3.30 3.23 3.30 3.25 3.25 3.31
3.14 3.14 3.11 3.09 3.09 3.11 3.07
3.0 21-Apr-10 4.61 3.11
22-Apr-10 4.59 3.09
2.0 23-Apr-10 4.92 3.42
24-Apr-10 4.59 3.09
1.0 26-Apr-10 4.75 3.25
27-Apr-10 4.61 3.11
0.0
12- 13- 14- 15- 16- 17- 19- 21- 22- 23- 24- 26- 27- 28- 29- 28-Apr-10 4.81 3.31
Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10
29-Apr-10 4.57 3.07
Date
Indicating Lights
Date Defect %

Defect % Trendline 12-Apr-10


13-Apr-10
0.028
0.049
Defects % 14-Apr-10 0.083
Defects/Unit

0.12 15-Apr-10 0.062


0.105
0.100 0.100 16-Apr-10 0.048
0.10 0.093 0.093
0.083 0.085 17-Apr-10 0.059
0.08 19-Apr-10 0.085
0.062 0.059 0.058 21-Apr-10 0.093
0.06
0.049 0.048 0.047 22-Apr-10 0.100
23-Apr-10 0.032
0.04 0.032
0.028
24-Apr-10 0.100
0.02 26-Apr-10 0.058
27-Apr-10 0.093
0.00
12- 13- 14- 15- 16- 17- 19- 21- 22- 23- 24- 26- 27- 28- 29- 28-Apr-10 0.047
Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10 Apr-10
29-Apr-10 0.105
Date
Thank You

You might also like