Project Report RSWM Final
Project Report RSWM Final
Submitted To:
Mr. N.K. Shrivastava (GM – HR)
Mr. Gaurav Bakliwal (Executive – HR)
Mr. Pranjal Agarwal (Dy. Manager – Marketing)
SUBMITTED BY:
OMLATA CHOUDHARY
JOGESHWARI, MUMBAI-2010.
ACKNOWLEDGEMENT
It gives me great pleasure to present before you, this project report, assigned to me as part
of my summer training at RSWM Limited.
Last, but not least, I am thankful to all staff at RSWM Limited for advice, suggestion,
encouragement, cooperation and motivation to prepare this project.
TABLE OF CONTENTS
Sr. No Topic
1. Executive Summary
3. Company Profile
5. Research Methodology
9. Annexure
10. Bibliography
Executive Summary
Rajasthan Spinning & Weaving Mills Limited (RSWM) is the core business company of
L.N.J Bhilwara group. RSWM is a major producer of blended yarns & specialty fabrics.
It produces different variants of blended yarns like P/V, P/C, cotton and mélange.
The primary objective of this project was to study “re-emergence of textile industry after
recession “and its impact on RSWM Limited. The finding of the study reveals that when
economic activities across the world have declined sharply, driven by the decline in
consumption and exports. In the past few years, around half of the total production of
textiles and garments in India has been exported; 60% of it to markets in the US, Japan
and the European Unions. The recession in the West had adversely impacted the Indian
textile industry. Due to low demand, competition, steep forex fluctuation, high cotton
procurement prices, high interest rates resulted in high cash flow outside. So despite rise
in turnover there has been decline in the companies’ financial performance during 2008-
2009, the highlights are:
Another, important findings is that in spite of RSWM product being slightly costlier
than the industry rates, the clients do not mind paying this premium ,because of the
superlative quality of the products and services.
RSWM is a preferred supplier over its competitors as the clients perceive the
organization as being highly reliable, passionate about its service the personnel
practice excellence as a core value.
RSWM follows “Market Differentiation Strategy “where the clients are retained
over a period of years because of superior Quality of products & the brand name of
the company.
The pre and post sales services of RSWM both are perceived as “above average by
most of the clients. The maximum revenues are generated from sales of p/v & p/c
yarns.
INTRODUCTION TO THE TOPIC & AND
REASONS FOR SELECTING THE TOPIC
The textile industry occupies a unique position in the Indian economy .This industry uses
natural fibers ,cotton ,jute ,silk and wool as well as synthetic /man –made fiber `s –
polyester ,viscose, nylon ,acrylic & their multiple blends. It contributes significantly to
the industrial production, employment generation and foreign exchange earnings.
The textile industry has shown remarkable growth in terms of installed spindle age, yarn
production & output of fabric & garments. But with advent of recession in 2008; it started
effecting the production and lives of billion’s of people across the globe and also
upsetting the calculations and projections of most companies in the textile and apparel
sector.
The global recession has hit the textile industry very badly both in domestic and
international markets. The industry witnessed a slow down in demand, leading to reduced
exports, pressure on selling and margin and production cuts leading to job crisis.
Under such circumstances; companies’ strategies to sustain, play major role .This topic is
selected to understand the effect and measures, which the RSWM took during the period
of crisis.
So here in this report, we will analyze yarn sales, export and domestic market and various
aspects related from production to till sales in market.
With the greater globalization and liberalization, Indian textile industry seems to be
looking ahead with both challenges and innovations, to have close look at how the major
structural changes in world economy will affect the prospects of textile industry in India.
In light of this, a review of Indian textile scenario in particular and the world situation in
general will help all sectors of Indian textile industry to re-organize themselves to face
new challenges both known and unknown that may come in future. Thus, we find many
scopes in the development of Indian textile industry.
COMPANY PROFILE
ABOUT COMPANY:
it was founded by Mr. Laxmi Niwas Jhunjhunwala (LNJ) in 1961.LNJ Bhilwara group
has emerged as one of India’s leading corporate houses, in last four decades.
• Textiles:
• Power Generation:
• Graphite-Electrodes:
• Sponge-Iron.
The Group has successfully integrated its operations into today’s Global – Economy,
with export earnings compromising over 46% of total revenues with over 20,000
employees and 17 production units strategically across the country.
• LNJB as a Brand: LNJB group holds leadership in textile industry .it `s popular
Brand in the market are
Mayur Suiting,
BSL Suiting
La Italia Fashion’s,
Geoffrey Hammond superfine suiting,
Buddy Davis Leisurewear.
The pioneering textile industry of the group is not only a key player in the industry
but also has many first to its credit. The textile division has the sole distinction of
producing a unique fire retardant yarn called Trevira CS (now known as Len zing,
Austria).it is also the sole licensee for the highly specialized yarn called Tencel. The
group has been acknowledged for its world class quality products.
Little wonders then, that the LNJ Bhilwara Group of companies has been awarded IS /
ISO 9001 : 2000 certification for setting exemplary standards in quality.
ABOUT RSWM LIMITED:
RSWM Limited is one of the largest textile manufacturers in the country with a turnover
of Rs.1550 cr.it is the flagship company of conglomerate LNJ Bhilwara group.RSWM
operates about 3,60,000 spindles and produces 1,00,000 MT of yarn per year.
RSWM has the most modern spinning and weaving plants, considered as
trendsetters and dominant in technology, quality and product - mix in the Indian
Textile industry.
In 1968 - 69, RSWM manufactured India’s first polyester viscose (PV) blended
yarn and this is where Mr. LNJ made his fortune. Having consolidated this
business, the group started diversification.
MISSION :
VISION:
The Spinning units are equipped with preparatory machines from Trutzschler,
Rieter, Vouk, Crosrol and Lakshmi Machines. The post - spinning machines have
been imported from Schlafhorst (Autoconers 238 & 338), two – for - one twister from
Volkmann, Leewha and Murata.
Its Denim and 46MW Captive Power Plants have commenced operation. As a
significant milestone of its expansion plan, RSWM International B. V. Holland is
incorporated as a 100 % subsidiary of the company. It has also announced the
acquisition of Cheslind Textile Ltd., a Bangalore based textile unit.
The current yarn portfolio of RSWM can be classified into three main categories-
• Greige yarn ,
• Dyed yarn and
• Mélange yarn.
Greige yarn/Grey yarn: it is produced from different synthetic fibers such as polyester
and viscose, blends of synthetic and natural fibers and pure cottons. it is produced at
the company’s Banswara, Rishabdev and partly at Kharigram plants. Although, it
constitutes a relatively lower value added segment, it is by far the largest in terms of
volume and it is crucial to the product portfolio offered to customers.
Dyed yarn: dyed yarns are produced at the companies, Kharigram and Ringas plants.
These are relatively higher value added products and made according to customer
specifications of blends, counts and shades.
Melange yarn : Melange yarns are premium products made from cotton and its blends
and it is used in manufacturing of knitwear and hosiery .The company had completed
expansion of its dyeing capacities to 350 tonnes per month for the mélange unit in the
last financial year(2007-2008).today company is the largest manufacturer of mélange
yarn in the country with 42,720 spindles.while this segment is still Quantitatively
small compared to the greige and dyed yarn business of the company .
Blended fabric: RSWM manufactures a range of blended suiting fabrics and has a
significant presence in the domestic market with its “Mayur brand “.The company`s
newly modernized process house is fully integrated with weaving and it is located at
Mordi.
MANUFACTURING CAPACITIES:
SOCIAL INITIATIVES :
SPECIFIC OBJECTIVES:
RSWM is one of the largest textile companies in terms of turnover. Getting the
original experience of the business and understanding the business under situation
like recession and strategies to sustain under such situation was the scope of my
project.
RESEARCH METHODOLOGY
RESEARCH DESIGN
The research design used for this project is descriptive design. It focused on the
following:
The source of information is gathered through the primary and secondary data. While
resorting to these two sources of information, major emphasis is laid on primary
source as it gives first hand information in the area of survey. Primary Data collected
was done using the questionnaire method. A copy of the questionnaire attached as an
annexure. The open ended data analyzed qualitative.
Secondary data collection was done by referring to various generals, magazines and
internet. The secondary data collection has been used to address the research
objective-To understand the textile industry as a whole including fiber to
processing .These sources of secondary data have been acknowledged in the
bibliography section of this report.
DATA ANALYSIS
The sampling design highlights the sample size and sampling technique
that is used for this study. A modest sample size of 30 respondents was
selected for the study. The sample was selected using the convenience
sample technique. This sample comprise of the existing clients of RSWM
Ltd .These respondents were selected by references given directly through
the company personnel .The entire sample population is from the Bhilwara
district of Rajasthan state.
The slump in export demand and tighter trade credit caused deceleration in aggregate
demand, reversal of capital flows led to equity market losses and currency
depreciations; global liquidity tightening resulted in lower external credit to Emerging
Market Economies (EME) and market rigidities and erosion of confidence led to
widening of credit spreads.
India textile industry largely depends upon the textile manufacturing and export. It
also plays a major role in the economy of the country. India earns about 27% of its
total foreign exchange through textile exports. Further, the textile industry of India
also contributes nearly 14% of the total industrial production of the country. It also
contributes around 3% to the GDP of the country. India textile industry is also the
largest in the country in terms of employment generation.
Indian textile industry can be divided into several segments, some of which can be
listed as below:
• Cotton Textiles
• Silk Textiles
• Woolen Textiles
• Readymade Garments
• Hand-crafted Textiles
• Jute and Coir
Like all other economies, India too has been impacted by the crisis. The GDP growth
for financial year 2008-2009 is expected to be below 7 %.The service sector, which
has been our prime growth engine for the last five years, is slowing, mainly in
construction, transport, communication, trade and hospitality sectors. For the first
time in seven years, export declined during October 2008-february 2009.
Dampening demand has dented corporate margine ,while the uncertainty surrounding
the crisis has affected business confidence .profit margins of the corporate were
eroded by:
The Government of India had set ambitious targets for the Indian Textile Industry
in terms of turnover and exports .But there is likely to be huge shortfalls in
achieving the targets ,which may be attributable to general decrease in the
volume of imports of textile & clothing by the major buyer countries ;erosion of
competitive of the exporters in the global markets due to high domestic
transaction costs and incidences of multiple duties ,taxes and anti –dumping
duties.
In the past few years, around half the total production of textiles and garments in
India has been exported; 60% of it to markets in the United States ,Japan, and the
European Union. The recession in the west had adversely impacted these
economies the most as a result of which exports from India are projected in the
coming months.
Fabric dominated 57% share in the total exports followed by yarn 23%,madeups 12% and
fiber 8%.
The main yarns declined during this period are polyester, cotton yarn and synthetic yarn.
In made ups category,Bed sheet,Bed linen and curtain shown negative trends.
• Input Costs: The key inputs for yarn is fiber, which accounts for more than
60% of the finished products costs. Compared to the subdued yarn prices, the
fiber prices didn’t show similar downward trends The cotton procurement
price was high at that time.
YARN SALES
RSWM,yarn sales department sells near about 1100 tonnes of grey /dyed yarn on
monthly basis;out of total sales ,export contributes 60% ,whereas domestic contributes
40% of sales .
• Polyster /viscose,
• 100% Acrylic,
• 100% Viscose,
• Polyster /Acrylic,
• Special blends like P/W, P/V/L, P/ LINEN.
MAIN COMPETITORS:
• Financial Expenses: The interest rates continued to remain high during most
of the period, resulted in higher cash outflow towards interest payment for
servicing of debts.
Due to continuation of above factors and despite a rise in turnover, there has
been decline in the company’s financial performance during 2008-2009, the
highlights of which are as follows:
Besides it ,major P/V dyed yarn suppliers are –sang am, RTM, BTM & Chenab Textile
mills. Major grey yarn suppliers are –Rishabdev, Banswara & sunder rajan.Generally, the
department procures on an average 90 tones /month from outside market.
The marketing offices are situated in Mumbai, Bhilwara, Delhi, Ludhiana, Tirupur.The
teams are organized on the basis of various product segments and keep constant touch
with the customers to assess their needs and changes in market preferences.
MARKETING
• EXPORT MARKETING
The department is situated at Mumbai. .The major customers regions are; Middle East,
Gulf, Singapore, Thailand, Malaysia, Japan , china , Italy, France, Denmark, Spain, USA
& South Africa.
The marketing department is facing problem due to long lead time. It can be overcome by
fixing top priority customers and it can go for block bookings to serve them in a better
way. The company is too much concentrated on region i.e. Gulf, so market should be
well distributed rather than concentrating on one.
• DOMESTIC MARKETING
It can be divided into three; Ready Made Garments, regional marketing & Institutional.
The regional market is further fragmented into various zones.
DISTRIBUTION CHANNELS
In the yarn business,the company caters to most large fabric manufacturers in India and a
bulk of its revenue come from long term relationships.Most of the clients are serviced
directly by the company.In fact,only small portion of RSWM `s sales is done through
distribution Agents.
To have a better co-ordination between management, marketing & production areas and
in order to eliminate the unorganized method of planning ,management and conflicts
,there is a cell called CPPC.
CPPC has control over all production stages and has been bi-furcated in the following
way:
2. CPPC – Spinning,
3. CPPC – Weaving,
CPPC Work Flow: Marketing department after releasing confirmed bulk order , inform
CPPC about the final quantity to be dispatched and ask delivery date accordingly.
Now,the real work of CPPC starts,they have to keep marketing person`s satisfied and on
the other hand ,they have to do all calculations considering production facilities available
and practical constraints faced by operational people.
3. TECHNOLOGY AND NEW PRODUCT DEVELOPMENT:
4. QUALITY
Well defined quality tests are employed at every stage of the production process from
selection and procurement of raw materials, to inspection of final product and after sales
support. In addition customer satisfaction exercises are frequently conducted for
feedback.
5. INFORMATION TECHNOLOGY
The company maintains a Virtual Private Network at all the six plants locations,all depots
of the company ,head office in Noida and regional office in Mumbai.
6.HUMAN RESOURCE
The efforts are made to inculcate an understanding of the complex internal and external
customer expectation to ensure a better conformance.
O. How would you rate RSWM with other manufacturer in terms of Quality &
Price? (please number:1,2,3…)
RSWM: ………
Sangam: ……….
Birla group of industries: ……….
Orient syntax: ……….
• ANS: On the basis of quality RSWM was rated as number 1 and on the basis of
price, it was ranked as 2nd & SANGAM as no1.
P. How will you mark, the Pre and Post services, provided by the RSWM
Marketing office to the clients?
Excellent: ………..
Good: …………….
Average: ………….
• ANS: it was marked as good.
Pre-sales services: The clients appreciated the promptness with which the marketing
manager would attend the needs of the clients. they also liked the fact that the
manager would satisfy all the queries and concerns of the clients before closing the
deals.this we can say the performance of the pre sales services of the RSWM are rated
as “more than satisfactory”.
Post sales services: The post sales services of RSWM are an indispensable aspect of
the clients experience with the company .this is especially so, as the clients are
required to make a full advance payment, while placing the order. Usually the clients
are happy with the product ,but if any dis -satisfaction with regards to the color or
tenacity of the yarn ,the company is known for quick adequate replacement .this post
sales services of the RSWM makes it as a preferred supplier.
Q. According to you which are the most effective media?
T.V. : ……….
Magazines : ……….
Radio : ………..
Mouth Publicity : ……
• ANS: 40% of the respondent felt that “word of mouth” publicity is the most
effective media for the yarn industry.
b. Company should revise the payment terms to make it more flexible .eg.50% at the
time of booking and the remaining at the time of delivery of the goods.
network.RSWM being a major player in this industry can transform the way of
doing business by adopting a more professional approach. This will help smaller
• RSWM Products are known as Quality products and bagged the premier in
• RSWM accorded with certificate of IS/ISO 9001:2000 and weighted for quality
commitment.
Weakness
• Competition with the local process house/independent loom units in piece dyed
suiting qualities in view of their lower administering and other cost continuous
• RSWM is not able to compete with Bhilwara local market with the reference of
Trading Channel.
Opportunity
• RSWM has well known establish arrangement to sell its Yarn all over the world
and worldwide.
• Export to USA.
Threats
• Opening of Import and Duty Reduction in the Country.
• Increase trend of readymade garments and fashion fabric viz. Cotton fabrics as
Inventories
“Inventories are lists of stocks – raw materials, work in progress or
finished Goods - waiting to be consumed in production or to be sold.”
Company’s financial reports show only the total inventory balance. Analysts from
outside the department can examine this balance by using ratio analysis or other
Because inventories themselves do not earn any revenue. Holding either too little
Or too much inventory incurs costs.
• warehousing costs;
• obsolescence;
• Insurance
Costs of carrying too little inventory are
• stock out costs:
lost sales;
Delayed service.
• ordering costs:
freight;
order administration;
Carrying costs can be minimized by making frequent small orders but these increases
ordering costs and the risk of stock-outs. Risk of stock-outs can be reduced by carrying
The best ordering strategy requires balancing the various cost factors to ensure the
department incurs minimum inventory costs. The optimum inventory position is known
Analytical review of inventories can help to identify areas where inventory management
can be improved. Slow moving items, continual stock outs, obsolescence, stock
reconciliation problems and excess spoilage are signals that stock lines need closer
manage a large number of low value inventory lines, nor is it necessary. A usual feature
of inventories is that a small number of high value lines account for a large proportion of
inventory value. The "80/20" rule (PARETO) predicts that 80% of the total value of
inventory is represented by only 20% of the number of inventory items. Those high value
lines need reasonably close management. The remaining 80% of inventory lines can be
The overall management philosophy of an organization can affect the way in which
organizes production so that finished goods are not produced until the customer needs
them (minimizing finished goods carrying costs), and raw materials are not accepted
from suppliers until they are needed. (Large organizations have the power to insist that
suppliers hold stocks of raw materials and thereby pass the carrying cost back to the
supplier). Thus, JIT inventory strategies reduce bottlenecks and stock holding costs.
• offering cash discounts for early payment and/or imposing penalties for late
payment;
• Placing the responsibility for collecting the debt upon the center that made the
sale;
reviews;
a reminder;
a letter;
Telephone calls;
Legal action.
In summary
There is a trade-off to be made between carrying costs, ordering costs, and stock
out costs. This is represented in the Economic Reorder Quantity (ERQ) model.
c. The data analysis techniques are basic and the research lack s the use of highly
sophisticated statistical tools.
SUGGESTIONS AND RECOMMENDATIONS
Based on the data obtained, the qualitative feedback gives two major insights which
have been explained as suggestions and recommendations.
2. Being a major player in the industry, RSWM Ltd should follow a professional
approach to get new business. A company of this long standing and credibility has the
influence to change the traditional ways of doing business.RSWM, known to be a
Learning Organization can create formal channels of attracting new customers and not
depends on informal or personal networks alone .this is important as it will allow smaller
firms to take benefits of the superlative quality yarns produced by RSWM Ltd.
ANNEXURE
QUESTIONNAIRE
J. How would you rate RSWM with other manufacturer in terms of Quality &
Price? (please number:1,2,3…)
RSWM: ………
Sangam: ……….
Birla group of industries: ……….
Orient syntax: ……….
K. How will you mark, the Pre and Post services , provided by the RSWM
Marketing office to the clients?
Excellent: ………..
Good: …………….
Average: ………….
Magazines : ……….
Radio : ………..
Mouth Publicity : ……
1.
2.
3.
4.
5.
BIBLIOGRAPHY AND WEBLIOGRAPHY
BIBLIOGRAPHY:
WEBLIGRAPHY:
• www.rajasthanspg.com
• www.lnjbhilwara.com
• www.rswm.in
• www.wikipedia.org