R

Transformer Test Pro

Intelligent Transformer Testing
Software

Prolific Systems & Technologies Pvt

Ltd
Thane, Pune, Baroda, Chennai, Kochi, Hyderabad, Delhi
 Highlights

1 Intelligent Transformer Testing software with in-built

Facility for multiple, user desired permutation and combinations based on:
Type of Transformer
Type of Phases
Type of windings
Various Rated Capacities
Various vector connections
Tap Changers
1.1 All reports with digram as per Customer need
1.2 Auto page numbering & index page
1.3 Printing all reports in single click
2 Highlights of Software Parameters
2.1 Tests covered : 40, Number of reports designed: 155
 Type of transformers supported

Type of transformer No. of No of tap Dual voltage

1- phase or 3 - phase windings changer
GT, PT, FT, DT 2 1, 2 or none yes
Station transformer 2 &3 1, 2 or none yes
Auto transformer 2&3 1 yes
Following type of transformers are not supported
RT, Locomotive 2 & more 1 or 2 yes
Reference Standards supported
• IS 2026
• IEC 76
• ANSI (IEEE - C57)
 Testing instruments supported

No of
Sr No Instrument Tests M anufacturer
A POWER ANALYSER 11 A V Power
B NANOVIP LOAD MANAGER 6 Kry Card
C INSULATION METER 1 AVO
D RATIO METER 1 Tinsley
E YOKOGAWA OSCILLOSCOPE 2 Yokogawa
F RESISTANCE METER RS-232 3 Tinsley
G RESISTANCE METER GPIB 3 Tinsley
H IMPULSE OSCILLOSCOPE 4 Le Croy
 Tests conducted on various
instruments
SR. NO. TESTS Instruments

1
MEASUREMENT OF VOLTAGE RATIO AND CHECK OF PHASE DISPLACEMENT D, B
2 MEASUREMENT OF WINDING RESISTEANCE F, G, I
3 MEASUREMENT OF INSULATION RESISTANCE C
4 MEASUREMENT OF NO LOAD LOSS AND NO LOAD CURRENT A, I
5 TEST TO PROVE OVERFLUXING CAPABILITY / OIL SOAKING TEST A, I
6 MEASUREMENT OF LOAD LOSS AND IMPEDANCE VOLTAGE A, I
7 SEPRATE SOURCE VOLTAGE WITHSTAND TEST
8 INDUCED OVER VOLTAGE WITHSTAND TEST
INDUCED OVER VOLTAGE WITHSTAND TEST WITH PATIAL DISCHARGE
9
MEASUREMENT
10 MAGNETIC BALANCE AND MAGNETISING CURRENT TEST B
11 MEASUREMENT OF NO LOAD LOSS & NO LOAD CURRENT AT LOW VOLAGE A, I
MEASUREMENT OF LOAD LOSS AND IMPEDANCE VOLTAGE WITH SPILL
12
CURRENT MEASUREMENT. A, I, B
MEASUREMENT OF LOAD LOSS AND IMPEDANCE VOLTAGE AT LOW
13
VOLTAGE A, I
 Tests conducted on various
instruments
SR. NO. TESTS Instruments
MEASURMENT OF SINGLE PHASE / THREE PHASE SHORT CIRCUIT
14
IMPEDANCE A, I, B
15 MAGNETIC CIRCUIT TEST
16 TESTS ON CT'S B
17 TESTS ON ON - LOAD TAP CHANGER (OLTC)
18 TEMPRATURE RISE TEST A, I, F, G
19 MEASUREMENT OF CAPACITANCE AND DISSIPATION FACTOR
20 MEASUREMENT OF HARMONICS A
21 MEASUREMENT OF ACOUSTIC NOISE LEVEL
22 MEASUREMENT OF POWER TAKEN BY COOLER CIRCUIT B
23 MEASUREMENT OF ZERO PHASE SEQUENCE IMPEDANCE A
24 RSO TEST E
25 LIGHTINING IMPULSE VOLTAGE WITHSTAND TEST H
26 LIGHTINING IMPULSE VOLTAGE WITHSTAND TEST FOR NEUTRAL WINDING H
27 MEASUREMENT OF TRANSFERRED SURGE VOLTAGE H, E
 Tests conducted on various
instruments
SR. NO. TESTS Instruments
28 TEMPRATURE RISE TEST FOR OVERLOADING CYCLE A, I, F, G
29 DGA TEST ON OIL BEFORE AND AFTER TEMPRATURE RISE TEST
30 MEASUREMENT OF VIBRATION OF TRANSFORMER AT RATED EXCITATION
31 FUNCTIONAL CHECKS OF CONTROL PANELS
32 SWITCHING IMPULSE VOLTAGE WITHSTAND TEST H
33 OIL LEAKAGE TEST
34 PRESSURE DEFLECTION TEST
35 VACCUM DEFLECTION TEST
36 TEST ON PRESSURE RELIEF DEVICE
37 JACKING TEST
38 MEASUREMENT OF OIL QUANTITY FOR FIRST OIL FILLING
VISUAL INSPECTION AND DIMENSIONAL TEST ON ASSEMBLED
39
TRANSFORMER
40 CALIBRATION OF WTI & OTI
 Overview of the software
First screen
• Different stage test reports (like internal
inspection, final inspection) for the same
transformer be stored differently under the
same serial number
• First page contains customer information, type
of transformer, reference standard, stage of
inspection and other broad parameters of a
transformer
 Overview of the software
Second screen
• PROVISION OF 1- PHASE OR 3- PHASE SELECTION

• 1- PHASE OR CONNECTED IN 3-PHASE SELECTION POSSIBLE

• TERMINAL NOTATIONS OF WINDINGS AS DESIRED

• AS PER STDS., SELECTION OF COOLING CAPACITY & MVA

• AUTOMATIC CALCULATION OF CURRENT

• AS PER SELECTION OF 2 OR 3 WINDING OR AUTO TRAFO, AUTO

SELECTION OF CONNECTION FROM VARIOUS GROUP

• TYPE OF TAP CHANGER ENABLES CALCULATION OF

RESPECTIVE WINDING VOLTAGES WITH VARIATION OF TAP
CHANGERS FOR MAIN PAIR WINDINGS
 Overview of the software
Third screen
• ENABLES TO TEST THE TRANSFORMER IN
ANY SEQUENCE

• AFTER TEST COMPLETION, SAVES THE TEST

SEQUENCE FOR AUTO NUMBERING OF
SHEETS

• “PRINT REPORT” ENABLES COMPLETE TEST

REPORT PRINTING

• TEST NAME CAN BE EDITABLE

• TEST INDEXING CAN BE DONE AS DESIRED

BY THE CUSTOMER AND THE REPORT CAN BE
PRINTED IN THE SAME SEQUENCE
 VOLTAGE RATIO

• AUTO CALCULATION OF VOLTAGES AS PER

TAP POSITION FOR EACH WINDING

• CAN FIND OUT DESIRED RATIO AND

SUBSEQUENTLY ERROR ON ACCOUNT OF
ACCEPATANCE LIMIT

• RATIO MEAS. POSSIBLE FOR BETN PAIRS OF

WINDINGS AND DUAL VOLTAGES IF PRESENT.

• TERMINAL NOTATIONS BASED ON VECTOR

GROUP HELPS TO SELECT PROPER PHASE
 VOLTAGE RATIO

• TEST REPORT PRINTS, DESIRED ROW AND

COLUMN DEPENDING UPON THE
REQUIREMENT OR TAP POSITIONS

• EVEN CALCULATES PROPER VOLTAGE RATIO

& PHASE SELECTION FOR ZIGZAG
CONNECTIONS

• IN CASE OF UNEQUAL TAPPING RANGE, CAN

EDIT THE VOLTAGES AS DESIRED AND TEST
REPORT POSSIBLE, SPECIALLY FOR FURNACE
TRANSFORMER
 VOLTAGE RATIO : VECTOR
GROUPS
35 VECTOR GROUPS AVAILABLE

FOR TWO WINDING TRANSFORMER

Dd0, Dyn1, Dyn11, Dy1, Dy11, Dyn7, Dz10, Dd6, Dd10

YNyn0, Yd1, Yd11, YNd1, Ynd11, YNyn6, Yyn6

FOR THREE WINDING TRANSFORMER

Dyn11d0, Dyn11y1, Dyn1d0, Dyn1yn11, Dyn1yn7,

Dyn1yn1 , YNd11d1, YNd1d11, YNd1yn0, YNd1yn0,
YNd1yn6, YNyn0d1, YNyn0d11, YNyn0yn0, YNd1d1
 VOLTAGE RATIO : VECTOR
GROUPS

FOR AUTO TRANSFORMER

YNa0d1, YNa0d11, YNa0

SINGLE PHASE

THIS COVERS MOST USEFUL

VECTORS IN INDUSTRY AND
CONFIRMS THE RESPECTIVE
EQUATIONS FOR VARIOUS GROUPS
 WINDING RESITANCE

• WINDING UNDER TEST SELECTION

• TERMINAL NOTATIONS AS PER TYPE OF

VECTOR GROUP FOR THAT PAERTICULAR
WINDING

• FOR AUTO TRANSFORMER RESIST. MEAS.

TERMINALS NOTATIONS USEFULL FOR
TEST ENGINEERS

• ALL TAP MEAS. IS POSSIBLE , IN CASE OF

TEST PERFORMED AT SELECTED TAPS
POSSIBLE IN PRINT REPORT
 WINDING RESITANCE

• TEMP. SCANNER WITH SELECTABLE

CHANNELS IS POSSIBLE FOR AVG. OIL TEMP.
AND CORR. TO SPECIFIED REFERANCE
TEMPEARTURE

• IN CASE OF THREE PHASE TRANSFORMER, IF

THE RESISTANCE VALUE IS NOT IN LIMIT OF
1.5 % OF AVG VALUE, WILL ENABLES
HIGHLIGHT FOR ERROR

• SAME VALUES ARE BEING SENT FOR LOAD

LOSS CALCULATION INTERNALLY AS WELL
AS IN HEAT RUN TEST VALUE AS PER PHASE
AND TAP POSITION IS SENT FOR TEMP.
CORRECTION
 INSULATION RESISTANCE

• TEST TAKES CARE OF BEFORE HIGH VOLTAGE

TEST AND AFTER HIGH VOLTAGE TEST, AS
DESIRED

• TEST CAN BE DONE FOR WINDINGS, CT’S TO

EARTH & TEST TAP TO EARTH AS PER
CLIENT’S REQUIREMENT

• IN I R TEST FOR WINDINGS, SELECTION OF

MANUAL OR AUTO ENTRIES FROM
INSTRUMENT IS POSSIBLE.
 INSULATION RESISTANCE

• SELECTION OF TEST CONNECTION IS POSSIBLE

• AUTO CALCULATION OF PI VALUES AS PER

DESIRED RATIO AND IF P I VALUES ARE LESS
THAN ONE, HIGHLIGHTS FOR ERROR IN TEST

• TEMP. SCANNER ENABLES MEAS. OF AVG. OIL

TEMPERTAURE FROM SELECTABLE CHANNEL

• PRINT REPORT AS DESIRED

MEASUREMENT OF NO LOAD LOSS & NO LOAD
CURRENT
• AS PER REF STANDARD, CORRECTION TO NO LOAD
LOSSES, AS PER ANSI STANDARD CORR. TO 20°C
TEMP. IS POSSIBLE

• DESIRED NO. OF RECORDS ARE POSSIBLE FOR

CARRYING OUT MEASUREMENT

• SELECTION OF WINDING FOR TARFO EXCITED FROM

ANY WINDING, REF. TO BASE MVA ENABLES
CALCULATION OF % NO LOAD CURRENT

• IN ONE TEST, NO,. OF READINGS CAN BE TAKEN AS

PER DESIRED, e. g. 40 TO 110 % [ 8 RECORDS ARE
POSSIBLE IN STEPS OF EVERY NEXT 10 % VARIATION
IN VOLTAGE]
MEASUREMENT OF NO LOAD LOSS & NO
LOAD CURRENT

• IN PRINT, OBSERVATION TABLE CAN

BE PRINTED OUT AND PAGE NO. IS NOT
AFFECTED AT ALL

• NO LOAD LOSS MEAS., BEFORE AND

AFTER HIGH VOLTAGE TEST CAN BE
POSSIBLE AS DESIRED WITH TEST
DIAGRAMS

• INTLLIGENT INTEGRATION OF POWER

ANYALYSER TO PC FOR SAME AS
DESIRED.
TEST OT PROVE OVERFLUXING CAPABILTY
& MEASUREMENT OF HARMONICS

• IN OVERFLUXING TEST, TEST CAN BE DONE FOR DESIRED

HOURS AND HOURLY READINGS ARE TRANSFERRED TO PC
THROUGH POWER ANYALYSER

• MEASUREMENT OF HARMONICS FOR NO LOAD CURRENT

AND NO LOAD VOLTAGES AT MAXIMUM FOR 4 DIFFERENT
% VOLTAGES AS PER DESIRED COMBINATIONS IT

• MEASURES UPTO 9TH HARMONICS ONLY ODD HARMONICS

• HERE IT IS TOTALLY CONTROLLED FROM PC TO SEND

COMMANDS FOR CARRYING OUT THE TEST OR RECORDING
HARMONICS FROM POWER ANYALYSER
 MEAS. OF LOAD LOSS AND IMPEDANCE
VOLTAGE
• MEAS. OF LOAD LOSS & % Z FROM ANY WINDING
AT SELECTED TAP OR ALL TAP POSSIBLE AT
DESIRED BASE MVA

• INSTANT CAL. OF VAROIUS PARAMETERS

DEPENDING UPON RATED FREQUENY, BASE MVA
AND REF. TEMPERATURE

• IN CASE OF THREE WINDING & AUTO

TRANSFORMER, CAL OF THREE WINDING LOSS
TO DESIRED BASE MVA FOR EACH WINDING
ALSO TAKES CARE OF SPLIT WDG.
TRANSFORMER[ HV / LV1+LV2 ]

• AUTO CALCULATION OF RATED VOLTAGE AND

CURRENT AND CAN BE EDITABLE TO TAKE CARE
OF FURNACE TRANSFORMERS AND WHERE
RATINGS ARE NOT CONSTANT AT ALL TAPS.
 MEAS. OF LOAD LOSS AND IMPEDANCE
VOLTAGE

• FOR AUTO TRANSFORMER, TAKES CARE OF

TAPS PROVIDED ON HV OR IV WITH LINEAR OR
NON LINEAR TAP CHANGER

• IMPORTANT RATED PARAMETERS

HIGHLIGHTED BY COLOUR COMBINATION AND
DESIRED RECORD PRINT FACILITY ALONG WITH
DIAGRAMS

• SPILL CURRENT MEAS. FACILITY IS POSSIBLE AS

PER DESIRED, REQUIREMENT FROM TNEB
CUSTOMER

• TEMP. SCANNER FACILITY FOR AVG. OIL TEMP.

 THREE WINDING LOSS
CALCULATION
• CALCULATES THREE WINDING LOSS WITHOUT ANY EFFORTS
FOR EACH WINDING FOR DESIRED BASE MVA
• IF MAIN PAIR WINDING MVA RATINGS ARE EQUAL OR NOT
EQUAL TAKES CARE OF CALCULATION FOR DESIRED TAP OR
ALL TAPS AS PER LOAD LOSS TEST PERFORMED
• INPUT, IF HEAT RUN TEST PERFORMED ON THREE WINDING
LOSS OR TWO WINDING LOSS INPUT TO LOSS FED FOR
DESIRED MVA RATING .
• IN CASE OF THREE WINDING LOSS TO THE RATED MVA BASE
CALCULATES BUT IF RATING TO BE CHANGE FOR
CUSTOMER’S DEMAND, SOFTWARE SUPPORTS.
MEASURMENT OF IMPEDANCE
VOLTAGE

• VERY USEFULL IN CASE OF MEASUREMENT OF

IMPEDANCE VOLTAGE AT ALL TAP WITHOUT
MEASURING LOSSES
• IF LOAD LOSS TEST PERFORMED BETN HV/LV AT
THREE TAPS BUT IMPEADANCE TO BE MEASURED
AT ALL TAPS THEN FOR THOSE TAPS ALL READY
IMPEDANCE AND LOSS MEAS. THOSE TAPS ARE
RETRIVED FROM MAIN TEST IN SAME FORMAT
• IN CASE OF THREE WINDING TRANSFORMER, PAIR
IMPEDANCE TO BE MEASURED AND THIS FRAME
SUPPORTS FOR THE SAME WITH AUTO LOADING OF
VOLTAGE AND CURRENT AS IN LOAD LOSS TEST
MEASUREMENT OF SINGLE PHASE
IMPEDANCE
• IN CASE OF THREE PHASE TRANSFORMER, AS PER
CUSTOMER’S REQUIREMENT IMPEDANCE TEST TO
BE DONE IN SINGLE PHASE CONNECTION FROM
BOTH SIDES
• TEST SUPPORTS FOR ANY TYPE OF CONNECTION
STAR AND DELTA FOR THREE PHASE
TRANSFORMER
CALCULATION OF EFFICIENCY AND
REGULATION
• CALCULATES EFFICIENCY AND REGULATION FOR
THOSE TAPS ON WHICH LOAD LOSS TEST PERFORMED
WITH 100, 75, 50, 25 % LOAD AT UNITY POWER FACTOR
AND IF DESIRED AT 0.8 POWER FACTOR,
CALCULATION CAN BE POSSIBLE
• ANY DESIRED LOAD TO BE PUT TO CALCULATE
EFFICIENCY MOSTLY REQUIRED FOR CAL OF MAX.
EFFICIENCY, FACILITY PROVIDED.
SEPARATE SOURCE WITHSTAND TEST

• TEST TO BE CONDUCTED WITH OR WITHOUT

LEAKAGE CURRENT AS PER DESIRED
• TEST REORT AND FRAME WITH DIAGRAM POSSIBLE
• WINDING MAXIMUN SYSTEM VOLTAGE [Um] ENTRY
PROVIDED
• AUTOMATICALLY TAKES CARE OF TWO / THREE OR
AUTO TRANSFORMER COMBINATION FOR
WINDINGS UNDER TEST
 INDUCED OVER VOLTAGE TEST

• INDUCED OVER VOLTAGE TEST WITH LINE CURRENT OR

WITHOUT LINE CURRENT MEASUREMENT FOR BOTH
UNIFORM AND NON UNIFORM INSULATION METHOD
• INDUCED OVER VOLTAGE TEST WITH PARTIAL DISCHARGE
MEASUREMENT WITH LINE CURRENT AND WITHOUT LINE
CURRENT MEASUREMENT
• PD TEST WITH CALIBRATION FACTOR OR WITHOUT
CALIBRATION FACTOR WITH LINE CURRENT OR WITHOUT
LINE CURRENT
• AS PER VARIOUS STANDARD, PD TEST CYCLE DIAGRAMS
AND METHODS ADOPTED TO TAKE CARE OF ALL
REQUIRMENTS e.g. ACSD[PHASE-EARTH], ACSD [PHASE-
PHASE], ACLD FOR IEC STD, ALSO IS 2026 AND ANSI
STANDARD COVERD
• TOTAL 25 TEST REPORTS ARE GENERATED TO TAKE CARE
OF PD TEST ON ONE, TWO OR THREE WINDING ON SINGLE
OR THREE PHASE TRANSFORMER WITH ABOVE
COMBINATIONS
MEASURMENT OF CAPACITANCE AND
TAN DELTA
• FOR TWO OR THREE WINDING TEST TAKES CARE FOR
COMBINATIONS AND EEROR FREE TEST REPORT CAN
BE GENERATED, IN CASE OF WRONG DATA FED IT
WILL BE HIGHLIGHTED WITH COLOUR,
• FOR THREE WINDING TRANSFORMER IT GIVES TEST
TO BE DONE IN DEFINED CONNECTIONS AND IT
CALCULATES CAPACITANCE FOR THE EACH
WINDINGS BETWEEN WINDING TO WINDING AND
WINDING TO EARTH
• TEST WITH DIAGRAMS AND TO BE DONE AT 5 OR 10
KV OR ON BOTH VOLTAGES WITH BOTH CONDITIOS
OF BEFORE HIGH VOLTAGE AFTER HIGH VOLTAGE
SAME HAS BEEN DONE FOR BUSHING’S FOR SINGLE
TESTING.
• AS PER ANSI STD. CORRECTION TO 20°C IF DESIRED
BY A SINGLE CLICK FOR ANY TEMP.
 LOW VOLTAGE TEST

• MAGNETIC BALANCE AND MAGNETISING CURRENT TEST

WITH SINGLE PHASE OR THREE PHASE CURRENT
MEASURMENT AND AUTO TERMINAL NOTATIONS FOR
MEASUREMENT

• MEASUREMENT OF NO LOAD LOSS AND LOAD LOSS AT LOW

VOLTAGE FROM ANY SIDE OR MULTIPLE RECORDS ARE
POSSIBLE

• TEST ON TRANSFORMER OIL; TAKES CARE OF OIL BDV AND

MOISTURE CONTENT FOR BEFORE HV TEST AND AFTER HV
TEST AND TEST ON OIL DGA TEST BEFOR HV AFTRE HV TEST
AND BEFORE HEAT RUN TEST AFTER HEAT RUN TEST AS WELL
AS VARIOUS TEST ON TRANSFORMER OIL MADE FOR DESIRED
TEST ON OIL FOR CUSTOMER’S REQUIREMENT
 LOW VOLTAGE TEST

• MAGNETIC CIRCUIT TEST :TEST BETWEEN CORE TO FRAME

TEST AS WELL AS 2 KV TEST WITH LEAKAGE CURRENT OR
MEAS. OF INSULATION RESISTANCE FOR ALL COMBINATIONS
AND AS PER DESIRED PRINT FACILITY

• TEST ON CT’S :IT TAKES CARE OF GENERATING TEST FOR

RATIO TEST AND POLARITY, CT KNEE POINT VOLTAGE AND CT
DC RESISTANCE FOR DESIRED WINDINGS AND DESIRED
RECORDS

• TEST ON ON LOAD TAP CHANGERS :FLEXIBLE TEST FORMAT TO

PRINT AS PER DESIRED BY JUST CLICKING THE DESIRED TEST
DONE OR EDIT FACILITY PROVIDED
 ACOUSTIC NOISE LEVEL TEST

• AS PER TYPE OF COOLING TEST FORMAT SELECTED IN

FRAME AS WELL AS SOME INTELIIGENT LOCKS
PROVIDED FOR AVOIDING ERRORS IN TEST REPORTS
• ALONG WITH DIAGRAMS TEST REPORT POSSIBLE
• FOR SINGLE TRAFO MORE THAN ONE TEST CAN BE DONE
DEPENDING UPON THE TYPE OF COOLINGS
• ARITHMATIC SUM OF DECIBALES CALCULATES NOISE
LEVEL FOR TRANSFORMER AND BACKGROUND NOISE
FOR N NOS. OF READING TAKEN INTO CONSIDERATION
 TEMPERAURE RISE TEST

• TEMP. RISE TEST FOR DESIRED COOLINGS AND AS PER THAT

CHANGE OF TEST FORMAT, SELECTION FOR 1 OR 2 COOLER
BANK AND SELECTION OF OTI / WTI UPTO 0-4 AND WELL
TAKEN CARE IN TEST REPORT
• AUTO TESTING ENABLES POWER ANYALYSER TO TAKE
READINGS AT SET DESIRED INTERVAL WITH TEMP. SCANNER
WITH SELECTABLE SETTING OF CHANNELS FOR READING
TEMP. FOR VAROIUS LOCATIONS
• AUTOMATICALLY FINDS THE TAP POSITIONS WHERE THE
LOAD LOSS ARE MAXIMUM AND GIVES NO LOAD LOSS AND
LOAD LOSS AND TEST CURRENT AS PER SELECTION OF BASE
MVA AND CONTINUES THE TEST AS WELL AS FINDS OUT
STEADY STATE TEMP. AND GIVES SIGNAL TO DOWN TO I
RATED IN HIGHLIGHTED COLOUR AS WELL AS FOR
SHUTDOWN DESIRED WINDING SELECTION WITH SELECTION
OF ANY PHASE IS POSSIBLE

• CONTINUE…………
 TEMPERATURE RISE TEST

• AT THE TIME OF SHUTDOWN READINGS OF HOT RESISTANCE

CAN MEASURED WITH MANUALLY OR AUTOMATICALLY,
AND IT EXTRAPOLLATES RESITANCE AND GRAPH IS PLOTTED
IT SELF AND AUTO CALCULATIONS OF VARIOUS TEMP.
POSSIBLE WITHOUT ANY EXTERNAL INPUT TO THE TEST.
• ALSO IT TAKES CARE OF CORRECTION TO BE APPLIED FOR
LOSSES FED OR TEST CURRENT LESS THAN RATED CURRENT
AND TO THE TYPE OF COOLING.
• MAIN FEATURE OF THE TEST IS WHEN LOSSES TO BE FED
THREE WINDING OR TWO WINDING, IT TAKES CORRECT
INPUT AND FOR CALCULATING TEMP. RISE OF THIRD
WINDING WHICH RATING IS LOW THAN MAIN PAIR WINDING,
WHERE LOSSES FED LESS THAN RATED LOSS IN MAIN TEST
CAN CORRECT TEMP.
• NOS. OF SHUTDOWN POSSIBLE , IF HOT RESISTANCE TO BE
MEAS. FOR 15SEC. OR ANY INTERVAL THOSE CHANGES CAN
BE ACCOMADED WITH SOME INTELLIGENT METHOD
LIGHTNING AND SWITHCHING IMPULSE
VOLTAGE WITHSTAND VOLTAGE TEST

• LI TEST WITH FULL WAVE OR CHOPPED WAVE ON ONE

LIMB OR THREE LIMB AS VARIOUS STANDARD WITH
CONNECTIONS AND DAIGRAM
• CALCULATES FRONT TIME AND TAILTIME AS WELL AS
DIVIDER RATIO AND DATE TIME AND TETS VOLTAGE
AUTO CALULATIONS AND AS DESIRED REPORTED IN
TEST REPORT
• TAKE CARE OF LECROY AND HAFELEY ANALOGUE
OSCILLOSCOPE SYSTEM WITHOUT AFFECTING PAGE
NOS. AND QUALITY OF TEST CERTIFICATE
• LI TEST FOR NEUTRAL TERMINAL IS ALSO TAKEN
CARE
• SI TEST DOES NOT TAKE CARE OF TEST CONNECTIONS
DUE TO TWO METHODS AOF TESTING HOWEVER IT ‘ S
SAME FUNCTION OF LI TEST FEATURES COVERED
 TRANSFFERED SURGE AND RSO TEST
• TEST COMBINATIONS BETWEEN VARIOUS WINDING FOR TWO
OR THREE WINDING TRANSFORMER FOR CALCULATING THE
TRANSFFERED SURGE VOLTAGE ON LOW VOLTAGE WINDING
FOR ATLEAST THREE TAPS AND MAX THREE READINGS AND
MINMUM ONE READING
• THIS TEST ALSO INTERFACED WITH LECROY AND HAEFELY
TEST SYSTEM FOR ALL TYPE OF TRANSFORMERS.
• RSO TEST IS LOW VOLTAGE SIGNATURE TEST FOR LI VOLTAGE
DISTRIBUTION ALONG THE WINDING AND FINDS INSULATION
LEVEL OF TAP CHANGER AND LEADS INSULATION BETWEEN
PHASES AND EARTH FOR DESIGNED PARAMETERS.
• THE APPLIED VOLTAGE ON WINDING UNDER TEST , VOLTAGES
MEASURED ACROSS LEADS CALCULATES ACTUAL VOLTAGES
SEEN ON TAPPING SECTION AND OTHERS.
• TEST DIRECTS, FOR VOLTAGES TO BE MEASURED FOR TAPS TO
EARTH AND BETWEEN ADJACENT TAP AND TRANSFFERED
SUREGE VOLTAGE BY JUST PUTTING THE LEAD NOS. IN
TERMINAL BOX FOR e. g. IN MANY TRANSFORMERS COMMON
NUMBERINGS ARE STRATING FROM 3 TO 19. AFTER PUTTING
THESE TERMINALS JUST PRESS TERMINAL WILL ENABLE HOW
THE TEST TO BE DONE
POWER TAKEN BY COOLER CKT AND ZERO
PHASE SEQUENCE IMPEADANCE TEST

• FOR MEASUREMENT OF COOLER CIRCUIT LOSS AS PER

TYPE COOLING PROVISION IS DONE ALONG WITH
MEASURMENT OF STANDBY CKT. LOSS MEAS.

• IN ZERO PHASE SEQUNCE TEST, TEST CAN BE DONE AT

MORE THAN ONE TAP AS WELL AS ON ONE TAP DESIRED
READINGS CAN BE POSSIBLE TO TAKE CARE OF
CUSTOMER’S DEMAND AT VARIOUS % OF CURRENT
• NOS, OF COMBINATIONS ARE POSSIBLE DEPENDING UPON
TEST TO BE DONE AND SOME INTELLIGENT LOCKS ARE
PROVIEDED TO LIMIT THE TEST ERRORS AND TEST
CERTIFICATE
• PRINTS WITH DIGRAMS ARE EXTENDED BEAUTY.
 MECHANICAL TEST
• FOR COMPLETING TRANSFORMER INSPECTION,
MECHANICAL TEST ARE OF VERY IMPORTANT AND ALL
THE TEST ARE COVERD AS LISTED BELOW WITH SOME
SPECIFIC CONTROLS TO BE GIVEN OR NOT AS DESIRED
FOR EACH TEST
• VIBRATION TEST AT RATED EXCITATION
• FUNCTIONAL CHECKS ON CONTROL PANELS
• OIL LEAKAGE TEST
• TEST ON PRESSURE RELIEF DEVICE
• PRESSURE AND VACUUM DEFELECTION TEST
• JACKING TEST
• MEASUREMENT OF OIL QUANTITY FOR FIRST FILLING
• VISUAL AND DIMENSIONAL CHECKS ON TRANSFORMER
• CALIBRATION OF WTI AND OTI
 CONTENT

• TEST REPORT GENERATION SOFTWARE PRODUCED BY THREE

ENGINEERS. TWO FROM SOFTWARE SIDE AND ONE FROM
LARGE RATING POWER TRANSFORMER INDUSTRY WITH 10
YEARS OF HANDS ON EXPERIENCED AND KWNOLEDGE OF
PRESENT CUSTOMER’S FORMATS, TEST SEQUENCES AND
RQUIREMENT FOR LARGE RATING TRANSFORMERS TESTING
• THIS IS BASIC SOFTWARE HOWEVER VERY USEFUL FOR THE
INDUSTRY WHO IS NEW TO MANUFACTURING AUTO
TRANSFORMERS, LARGE RATING POWER TRANSFORMERS
WITH TWO AND THREE WINDING TRANSFORMERS
• ENGINEERS WORKED ON THIS PROJECT, TRIED THEIR BEST TO
GIVE BUT SOME OF THE CONDITIONS AS PER DIFFERENT
PRACTICES AND SOME CONDITIONS MAY NOT COVERD.
 Contact us

Prolific Systems & Technologies Pvt. Ltd.,

Suchita Industrial Estate, IInd Floor, Opp. Oswal Park,
Pokhran Road No. 2, Thane (w)
Maharashtra, India – 400 601
Tel : (91 -22) 2544 3307 / 2542 2887 / 2533 8399
Fax : (91 -22) 2539 1363
Email : [email protected], [email protected]
Website : www.prolificindia.com
Branches : Delhi, Chennai, Pune, Vadodara, Hyderabad, Nagpur, Kochi,
Ahmedabad, Chandigarh