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Inertia Iron & Steel Ind. Pvt. Ltd. (Raipur) : Pass Schedule For 101 14.14 Flat

This document provides information about rolling a 101 mm flat product from a 130 mm x 130 mm carbon steel billet weighing 257.3 kg. It includes details of the 13 pass rolling schedule such as reduction percentage, speed, and dimensions at each pass. Charts provide the designed groove dimensions and calculated power requirements for rolling. The total energy consumed for rolling this bar is estimated to be 8.45 kWh and the energy consumption per ton of rolled product is calculated to be 16.42 kWh.

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ambersareen
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9 views

Inertia Iron & Steel Ind. Pvt. Ltd. (Raipur) : Pass Schedule For 101 14.14 Flat

This document provides information about rolling a 101 mm flat product from a 130 mm x 130 mm carbon steel billet weighing 257.3 kg. It includes details of the 13 pass rolling schedule such as reduction percentage, speed, and dimensions at each pass. Charts provide the designed groove dimensions and calculated power requirements for rolling. The total energy consumed for rolling this bar is estimated to be 8.45 kWh and the energy consumption per ton of rolled product is calculated to be 16.42 kWh.

Uploaded by

ambersareen
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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INERTIA IRON & STEEL IND. PVT. LTD.

(RAIPUR)

Billet size : 130mm x 130mm x 2m


Weight of Billet : 257.3 kg
Material : Carbon Steel-1.00% C
Finished Product : 101 mm Flat
Finished Speed : 3.87 m/s

PASS SCHEDULE FOR 101*14.14 FLAT

NO PROFILE AREA RDN. LGTH DIA. RPM SPEED PASS IDLE LOOP
TIME TIME LGTH

Sq.mm % m mm m/s s s m

0 130s 16817 0 4 0 0 0 0

1 f 13720 18.42 4.9 550 84 2.05 2.39


5
2 e 11609 15.38 5.79 550 84 2 2.89
5
3 f 9748 16.03 6.9 550 84 2.12 3.26
5
4 f 7069 27.49 9.53 550 84 2.28 4.17
5
5 e 6540 7.48 10.29 550 84 1.99 5.17
5
6 e 5046 22.84 13.33 550 84 2.34 5.7
5
7 f 3954 21.64 17.01 550 84 2.4 7.09
16.68
8 e 3742 5.35 17.98 470 75 1.48 12.19
3.73
9 e 2788 25.5 24.13 470 79.92 1.98 12.19
2.78
10 f 2234 19.88 30.12 380 125.3 2.47 12.19
2.23
11 f 1737 22.25 38.74 380 157.8 3.18 12.19
1.73
12 e 1698 2.2 39.61 380 219.8 3.25 12.19
1.69
13 e 1426 16.03 47.17 380 193.6 3.87 12.19
PASS DESIGN FOR 101*14.14 FLAT
Material-cs

NO. WIDTH HEIGHT RADIUS bf / FILLED AREA REDN BITE


HT-rad WIDTH ANGLE
mm mm mm mm Sq.mm % deg

0 s 130 130 10 0 0 16817 0 0


1 f 138.1 100 10 0 138.1 13720 18.42 22.2
2 e 108.3 108 10 0 108.3 11609 15.38 22.5
3 f 115.4 85 8.5 0 115.4 9748 16.03 19.1
4 f 126.7 56 5.6 0 126.7 7069 27.49 20.8
5 e 60.8 108 5.6 0 60.8 6540 7.48 17.7
6 e 115.3 44 5.6 0 115.3 5046 22.84 15.6
7 f 120.1 33 3.3 0 120.1 3954 21.64 12.4
8 e 36.42 103 3.3 0 36.42 3742 5.35 18.6
9 e 107.6 26 3.3 0 107.6 2788 25.5 13
10 f 109.1 20.5 2.05 0 109.1 2234 19.88 10.6
11 f 110.4 15.75 1.58 0 110.4 1737 22.25 9.7
12 e 16.97 100.2 1.58 0 16.97 1698 2.2 16.6
13 e 101 14.14 1.58 0 101 1426 16.03 7.5

GROOVE DIMENSIONS FOR 101*14.14 FLAT

NO HEIGHT WIDTH RADIUS ROLL HEIGHT WIDTH HEIGHT WIDTH


GAP CORNER SQ CORNER RAD.SQ AT GAP SQ
mm mm mm mm mm mm mm mm

0 s 130 130 10 0 0 0 0 0
1 f 100 138.1 10 8 0 0 0 0
2 e 108 108.3 10 8 0 0 0 0
3 f 85 115.4 8.5 8 0 0 0 0
4 f 56 126.7 5.6 8 0 0 0 0
5 e 108 60.8 5.6 8 0 0 0 0
6 e 44 115.3 5.6 8 0 0 0 0
7 f 33 120.1 3.3 8 0 0 0 0
8 e 103 36.42 3.3 8 0 0 0 0
9 e 26 107.6 3.3 8 0 0 0 0
10 f 20.5 109.1 2.05 3.1 0 0 0 0
11 f 15.75 110.4 1.58 3.1 0 0 0 0
12 e 100.2 16.97 1.58 3.1 0 0 0 0
13 e 14.14 101 1.58 3.1 0 0 0 0
POWER CALCULATIONS FOR 101*14.14 FLAT
Material-cs

No. Std. Temp Load Load Torque Torque Power Power


RPM Calc Calc Cap. Calc. Cap. Calc. Cap.
deg kN kN kNm kNm kW kW

0 s 0 1150 0 0 0 0 0 0
1 f 84 1149 1385 0 96.5 0 848.8 0
2 e 84 1143 1054 0 72.79 0 640.2 0
3 f 84 1136 1002 0 61.77 0 543.3 0
4 f 84 1127 1410 0 100.5 0 883.9 0
5 e 84 1117 454.3 0 24.74 0 217.6 0
6 e 84 1105 1020 0 56.27 0 494.9 0
7 f 84 1091 944.5 0 42.33 0 372.4 0
8 e 75 1060 271.9 0 12.93 0 101.5 0
9 e 79.92 1053 946.8 0 38.59 0 323 0
10 f 125.3 1050 626.3 0 16.53 0 216.9 0
11 f 157.8 1045 673.4 0 16.69 0 275.7 0
12 e 219.8 1042 103.6 0 3.3 0 75.99 0
13 e 193.6 1036 505.7 0 9.71 0 196.8 0

Total Energy Consumed for Rolling this Bar is 8.451897 kWh


Bar Weight 514.6 kg
Energy Consumption per Ton Rolled 16.42421 kWh

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