Autoclave Operation Manual C
Autoclave Operation Manual C
C Autoclave
Operation Manual
European B Class
1.1 RECOMMENDATIONS-SAFETY 1 The user is responsible for operation and servicing the sterilizer in accordance with
The purpose of this user manual is to provide you with all the information you need the instructions listed in this manual.
in order to ensure. 2 The sterilizer has not been designed for the sterilization of liquids.
A proper installation and set-up 3 The sterilizer has not been designed to operate in the presence of gas or explosive
Optimal use vapors.
A safe and reliable operation 4 The trays and the load will still be hot at the end of each cycle. Use the tray holder to
Regular and correct servicing requirements remove each tray from the chamber.
5 Do not open the door of the chamber when you are running the sterilization
The sterilizer is purposed-design for: the steam sterilization of solids, textiles and programs.
hollow items unwrapped, single or double wrapped. 6 Do not put you hands or face on the cover of the water tank when the sterilizer is
Running.
1.2 CONFORM USE
7 Do not remove the instruction plate or any label from the sterilizer.
8 Do not pour water or any other liquid over the sterilizer.
This symbol draws attention to the user manual. 9 Do not fill the caustic liquid into the water tank.
10 Do not fill the caustic matter in the chamber.
To disregard the instructions which are explained in this manual, 11 Use only high quality distilled water.
the incorrect use and the unauthorized disassembly to the 12 Unplug the mains lead before inspecting or servicing the machine.
sterilizer that indicates the manufacturer, we do not have the
13 Only an approved technician using original s pare parts c an c arry out repairs and
responsibility for warranty a nd a ny o ther c laims.
Maintenance.
14 In case of transport, drain both water tanks completely, allow the sterilization
chamber to be cooled down and preferably use the original packaging.
15 The goods to be sterilized could be picked-up by special handle of getting plate
when the temperature shows under 100 C.
This symbol is visible side cover of the water tank on the 16 Picking-up the sterilizing plate should use the special handle provided by this
front of the panel after opening up the door.
sterilizer.
It draws your attention to pay on the high temperature 17 During the transport, the 4 bottoms of s terilizer s hould be raised by two men in
associated with the chamber, and the sterilizer steam draining case of turning over.
From the cover when it is running. 18 Notice! This product c an't be put on the place that is not easy to c ut off power
supply.
19 Prohibit covering the cover of water tank when using.
Caution: Comply with the instructions in this manual for ensure safe
operation.If user don't operate according to the instruction, the
This symbol is grounding protection inside the sterilizer. security of product in the process of use will greatly be reduced.
And we won't refund the kickback.
-1- -2-
OPERATION MANUAL
3. UNPACKING 4. SET-UP
The sterilizer, the accessories, the user manual and the warranty card are supplied in a
sturdy box.
4.1 INSTALLATION
Check the condition of the packaging on receipt. Contact the carrier immediately and
The sterilizer has been calibrated and tested in the factory. It does not require
inform your supplier if the outer packaging is damaged.
calibration during installation.
splashed.
H v Install the sterilizer in a well-ventilated room.
v Keep away from all sources of heat.
v The above of the sterilizer should be reserved needed space when adding
water,>30cm.
v Notice! This product can't be put on the place that is not easy to cut off power
supply.
18liters
L*W*H=633*500*437(mm)
4.2 ELECTRICITY SUPPLY
23liters
The electrical installation must comply with the current standards in the country.
L*W*H=743*500*437(mm)
-3- -4-
OPERATION MANUAL
Nameplate:
The sterilizer model
Nameplate serial number
The sterilizer code and year
The sterilizer's type
The chamber's capacity
Power/ Voltage/ Current/ Frequency
Company name and address
EC-Representative name and address
sterilizer chamber:
Material: stainless steel (for medical)
1 Filling Water Port(manually) 7 Power Supply Switch Max. Work Pressure: 2.5 bar
2 Drainage Port(For Used Water Tank) 8 Displaying Window Min. Work Pressure: -0.9 bar
Max. Temperature: 145
3 Filling Water Port(Automatically) 9 Alert slogan
Chamber volume:18L ( 245 320mm) 23L ( 245 450mm)
4 Drainage Port(For Main Water tank) 10 Door Handle
-5- -6-
OPERATION MANUAL
5) Fuse: T10A
6) Water storage tank capacity: 4L must use distilled water. And water temperature TableTypes of sterilization cycles
must under 40 Type Description of intended use
7) Water volume for one cycle: 0.16L min 0.18L max
The sterilization of all wrapped or non-wrapped, solid, hollow load products
8) Operation temperature: 5 40 B
type A and porous products as represented by the test loads in this standard.
9) Outside size:18Liters,441mm width X389mm height X567mm(depth)
The sterilization of products as specified by the manufacturer of the sterilizer
23liters, 441mm width X389mm height X667mm(depth). including non-wrapped solid products and at least one of the following: porous
10) Net weight: 18L,47KG; 23L,55KG S products, small porous items, hollow load products type A,h ollow l oad products
11) The board affording weight:4000 N/m 2 B, single wrapped products, multiple-layer wrapped products.
12) Noise:<45db NOTE 1 The description identifies ranges of products and test loads.
13) Available space, size and capacity:190mmX190mmX310mm 12L Non wrapped sterilized instruments are intended either for immediate use or for
14) The maximum capacity of a plate:1000g NOTE 2
non sterile storage, transport and application (e.g. to prevent cross infection).
15) Water storage tank cleaning and the frequency of water adding: clean the water
storag e tank once per half a month, you need to add fresh water after every 20 6. PANEL AND FUNCTIONS pic 6-1
cycles generally.
16) The frequency of water draining: once a day, drain the water once you find waster 6.1 DISPLAY PANEL (Pic6-1)
18) The maximum thermal radiation energy under the condition of 20 ~26 :<2000J.
6.1.2 Temperature display
o
C
5.4 THE STERILIZATION CYCLES Indicate current chamber temperature during a cycle. Unit is Min
2.0
Indicate the kinds of phase for sterilizer during operation, refer
to the appendix ( Operation Phase Chart ). When the sterilizer PACKAGE PLASTIC
0.5 Check the malfunction parts according to the alarm cord and
Pressure handle form. (When it goes wrong, please contact with the repair IN OUT
0 Time
shop or dealer promptly) START&STOP
-1.0
1 2 3 4 5 6 7
-7- -8-
OPERATION MANUAL
6.2.9 Button
Self-fill button. Press to start the water pump when the sterilizer needs to add water. And
will automatically shut-off when the reservoir is full. (Pic7-2)
Caution: (1) Use distilled water only to extend the life time of the machine.
Caution: Please contact your distributor or authorized people when error code
(2) Do not ti t the sterilizer when the reservoir is full of water.
displayed.
-9- -10-
OPERATION MANUAL
7.3 ALARMING IF USED WATER RESERVOIR IS FULL Arrangement on Trays before Sterilization
The IN indicator light illuminates during the sterilizing, which means that the used 1 Read the following instructions for proper usage and
water storage tank needs to be drained because of full enough. maintenance of instruments and material.
Connect the water tube to the machine left lower corner inlet connector as right picture 2 Make sure that the instruments of different materials are
arrow marked, please see pic 7-3. Separated and placed on different trays.
3 In case of carbon steel instruments, place a towel or paper-
wrap between the tray and the instruments in order to avoid
direct contact between different materials.
4 All the instruments must be sterilized in an open position.
5 Make sure that the instruments remain apart during the
sterilization cycle.
(Pic7-3) 6 Do not overload the trays in order foe items to be properly
Sterilized & dried.
Water has been drained when it reaches the maximum temperature, nearly 70 if it is DRAWINGS EXPLAIN:
higher, you need to check whether the fan operates normally, or contact the local
distributor immediately, we will offer our best service to you in no time. RIGHT
Attention: The LD code will be appeared if the door hadn't been closed fully,
the sterilizer will not run unless the door has been closed
(Pic7-5)
completely. If the door has been opened during the cycle, the
sterilizer w ill display error code E6 . If so, please press the
Start/Stop to ca ncel the alarm, Then close the door co mpletely
and restart.
-11- -12-
OPERATION MANUAL
7.7 Starting a working cycle Display dry-vacuum time and the temp. Draining used water and steam. Sterilizer will
The door is closed completely, then you can press Start/Stop button to start a working automatically switch to vacuum drying process after the steam pressure drop and chamber
temperature down,
cycle. The sterilizer will heat and sterilize and drying the instruments automatically for you.
The whole process will take 20-50 minutes. It depends on the object being sterilized, the End: Display ED.
The buzzer make a sound means the total sterilization processes have been finished, then
initial temperature, and the program you selected. wait for the pressure down to 0 bar at the steam manometer on command front panel.
The Process of Sterilization
Pre-heating: Display HE.
0.0
Chamber will start to be pre-heating when you are turning on the power switch, and
87
keeping the chamber warm.
ED
0.0
--- 7.8 End of the sterilization working cycle.
HE When working cycle has been finished, the ED will illuminate and give you a sound of
Pre-vacuum: Display -P. alerting. Then you can open the door and take the sterilized instruments out.
Outputted the airs in the chamber, and inputted steam in the chamber, run 3 cycle times.
When the door of sterilizer has been opened, the program of digital model will return to
-P the initial state, heat-preserving and waiting for next sterilizing program, before start a
--- new program it will be kept in a heat-preserving condition all the while.
Po
Heating: Display HE.
Keep heating until getting the time of sterilization. Attention: After sterilizing has been finished, please use the matched instrument
hand clip to take the instrument plates out from sterilizing house. It will
be better to take out the instrument plates when the instruments have
0.5 been cooled down to avoid scalding.
106
HE 7.9 Power off
Sterilization: Display TIME. When won't use the sterilizer, turn off the power switch, the power switch light will be
Display sterilizing time and temperature. The sterilizer keeps the temperature of turned off. When the sterilizer hasn't been used for a long time, unplug the power
sterilization with time is counted down. cord.
1.1 2.1 Attention: During the sterilizing, we suggest you that you should use the special
121 134 paper which can indicate the effect of the sterilization or sterilization
20 4 bag which has the effect indication of sterilization, put them in the
Vacuum drying: Display PL OR TIME chamber together with the sterilizations in order to ensure reliabilityo f
Releasing pressure until the pressure down to the 0 bar or -P sterilization.
0.2 -P
Warning: When the pressure indicator does not show "0 bar", don't try to open the
95 86
door please.
PL 2
-13- -14-
OPERATION MANUAL
-15- -16-
OPERATION MANUAL
Cleaning After Liquid Loads Water draining filter might has been jammed by some dust because of use for a long-
Biological media tends to boil at a higher rate than other liquids during venting; it results in term, so effect of vacuum and drying would be influenced. Some tiny impurity might be
media to be spattered inside the chamber. Therefore, the chamber must be cleaned daily deposited on the filter after a long-term use, blocking the filter, so as to influence the
when you are sterilizing media. Cleaning as follows: effect of the vacuuming and water discharging. The kinds of impurity come from smeary
1 Allow unit be cooled down. dust on the instruments being sterilized or some calcification in the water.
2 Wipe out chamber and door with a clean, damp cloth. Keep cleaning of the inside chamber in order to make life-time of filter much longer;
please take the following advice for consideration:
9.3 WEEKLY MAINTENANCE (MORE OFTEN IF NECESSARY) 1 Use eligible distilled water;
Cleaning Chamber, Trays and Rack 2 The instruments should be cleaned before placing in; it is good to use specified
At least once a week, the trays and tray rack should be removed from the sterilizer packing for the instruments with oil or other impurity, don't forget to seal up.
chamber. The trays, tray rack and chamber should be thoroughly cleaned to remove 3 Keep the sterilizing chamber tidy. Once the water draining filter jammed, the solution
any deposits from the surfaces. has been showed in pic 9-2, would be recommended. As for the filter's blockage
Clean the trays, rack and chamber (especially the bottom of the chamber) with you can follow the methods have been showed in pic 9-3, after it cooling down as the
appropriate antibiological cleaners. Wipe all residues from the surfaces with a picture shows.
dampened, lint-free cloth.
(Pic 9-1)
(Pic 9-4)
Attention: (1) Be sure that use distilled water properly in order to extend the
Sterilizer life-time.
(2) Do not rave about the sterilizer when the tank has been filled.
(3 ) The water in used water storage tank should be drained constantly.
-17- -18-
OPERATION MANUAL
Do not add more than 7 liters of water to the reservoir after cleaning. 10. SERVICING BY THE APPROVED TECHNICIAN
9.5 MAINTENANCE TO BE DONE AS REQUIRED Service is essential for consistently effective sterilization.
Changing Door Gasket We recommend servicing by an approved technician every 2 years.
Tool a plain screw driver without sharp head is needed. CHECK-LIST:
Disconnect the sterilizer from the power supply. Ensure that the sterilizer is cool and 1 Checking the Electro-valves.
depressurized. 2 Checking the water pump.
1) Hold verge of the seal by one hand softly, and another hand should be inserted the 3 Checking the vacuum pump.
Screwdriver into the gap between gasket and door, take out the seal slowly. 4 Checking the distilled water drain valve and the used water drain valve.
5 Checking the relief valve.
2) Once you take out one part of the seal, you can draw out the whole seal slowly. After
6 Checking the door locking system.
taking out the seal, please check and clean the groove of gaske t, so does the
7 Checking the probe of the pressure and temperature.
gasket,please replace the gasket if there is some damage.
8 Checking the probe of the water in the sterilization chamber.
3) Fix the clean gasket in initial door groove. Attention: the gasket should be imbedded
9 Checking the electrical connections.
in the groove equably. At first, please imbed the 4 spots equably into groove when fix 10 Checking the hydraulic connections.
the gasket, and then embed the other parts. After that, press the gasket equably by 11 Checking the safety thermostat.
hand. 12 Cleaning the sterilization chamber.
4) Attention: the inner edge of gasket may be ectropium during embedding it in the door 13 Cleaning the trays and the tray holder.
groove,at this time; you'd better to tight it back to the groove by using the screwdriver 14 Cleaning the reservoirs.
carefully. 15 Replacing the water filter.
16 Replacing the air filter.
17 Replacing the door gasket.
11.2 DRAINING
Drain water from reservoir and the condensate collector completely: insert the joint end of
the attached tube to drain connection. (The spout on the left is the water spout used for
the used-water out , the one on the right is used for the clean-water drain spout)
-19- -20-
P2
P1
AF
EV5
EV4
EV3
EV2
EV1
UMT
DWT
Temperature: -5
Relative Humidity:
R1
DWT
Air Filter
R2
Drain Valve
~ +55
85%
Vacuum Valve
Chamber
Pressure sensor
Pressure sensor
WP1
12.1 HYDRAULIC DRAWING
UWT
R3
ï H2 O
Ev2
Ev3
VP
-21-
RV
R3
R2
R1
VP
RV
SM
CC
Ts1
SM
WP1
WP2
WP1
Ev5
EV1
12. ELECTRIC AND HYDRAULIC DRAWINGS
P1
Relief Valve
AF
Ev4
Steam Maker
Vacuum Pump
ñ Air
Condensate Collector
Drain valve
Vacuum valve
Pressure sensor
Temp.protection sensor
Grounding
+Power(L)
15A fuse
OPERATION MANUAL
OPERATION MANUAL
NO. Testing item Request of standards NO. Testing item Request of standards
The shape of sterilizer should be tidiness and 15 Leak forbid The sterilizer can't leak under the work pressure
1 Shape mustn't have the disfigurements, such as deflection,
protective earthing The impedance between p rotective earthing point of
hollowness, c ollision, nick, s harp edge, and s o on.
16 the poweri nput faucet and protective earthing canbe
The outer-veil should be assured to disassemble impedance
2 Outer-veil touched all metallic parts, doesn't over than 0.1Ù.
easily in order to repair the equipment.
a) Earth leakage current on the normal condition: <0.5
3 Letter marker The letter marker in panel of sterilizer should be legible. Successional leakage
Ma the single blooey state: <1 mA
17 current under the
The Electroplate should accord with YYOO76-19 b) Crust leakage current on the normal condition: <0.1
4 Electroplate components work temperature
92 class 2, which for the request of aspect. Ma the single blooey state: <0.5Ma
The Printer components should accord with Yy1055 a) A-al: It should bear the sine wave tes t alternative
5 Printer components
-1999 the class which for the request of aspect. voltage ,50Hz, 1500v, which between the web power
On the normal condition, if the sterilizer door hasn't input port and protective earthing can be touched al l
6 Door safe lock metallic parts.It lasts1 min,and hasn't the phenomenon
been locked tightly, the program can not start. Dielectric strength
18 with Working of breakage and flashover
The door should ensure that the door can't be opened
7 Chamber Pressure Temperature b) A-a2: It should bear the sine wave test alternative
when the chamber pressure over than 0.027Mpa.
voltage, 50Hz, 1500v, which between the web power
Sterilizer have to install relief valve, when the input portand thee nclosure of which isn't be pretended
pressure range from 0.27Mpa 0.01Mpa that the earthing. It lasts1 min,and hasn't the ph enomenon of
8 Relief Valve relief can be opened, and when arrive at the setting breakage and flashover
pressure, the air relief valve will open automatically
and discharge pressure. For all loads except hollow load A, the presence of
saturated steam in the usable space and the load is
Sterilizer should have the pre-established program
9 Sterilizing Program deemed to have been achieved when,t hroughout t he
about 121 C and 135 C, dressing and instruments.
O O
-23- -24-