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Standard Productivity of Machinery

The document outlines standard productivity rates for various construction activities over a 10 hour work day. It provides estimated daily outputs for tasks like site clearance using equipment like graders and wheel loaders, borrow pit excavation using bull dozers and wheel loaders, road paving using dump trucks and rollers, and building activities like excavation, concrete work, and pipe laying. Estimated daily outputs are provided for a range of equipment and crew sizes based on parameters like material type and dimensions.

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Atther Javeed
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91% found this document useful (43 votes)
57K views

Standard Productivity of Machinery

The document outlines standard productivity rates for various construction activities over a 10 hour work day. It provides estimated daily outputs for tasks like site clearance using equipment like graders and wheel loaders, borrow pit excavation using bull dozers and wheel loaders, road paving using dump trucks and rollers, and building activities like excavation, concrete work, and pipe laying. Estimated daily outputs are provided for a range of equipment and crew sizes based on parameters like material type and dimensions.

Uploaded by

Atther Javeed
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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STANDARD PRODUCTIVITY RATES

(based on 10 hrs per day)

A. For Roads and Drainage

1.0 Site Clearance


1.1 Grader (14 G) =3150 M²/Day
(20 cms thick layer)
1.2 Wheel Loader (966) to load (Stock pile within 20M) =1260 M³/Day
(7 minuter per truck)
1.3 Haulage by Dump Trucks (25tonnes) =110M³/Day
(One way 25 kms) 7 trips
or
1.4 Haulage by Trailer (60 tonnes) =220M³/Day
1.5 Bull Dozer (D8) =893M³/Day
or
1.6 Bull Dozer (D6) =630M³/Day

2.0 Borrow Pit Excavation (Material Collection)


2.1 Bull Dozer (D8) =893M³/Day
2.2 Wheel Loader (966) =893M³/Day

3.0 Borrow Excavation (Haulage & Compaction) (Considering Loose materials)


3.1 Dump Truck (25 tones) =110M³/Day
(Average haul 25 km one way
3.2 Grader (14 g) =630M³/Day
3.3 Water Tanker (4000 Glns) =8400 Glns/Day
3.4 Vibratory Roller (25 tones) =2100 M²/Day
Average depth (150 mm)
4.0 Sub-Base and Road Base (Compaction) (Considering Loose materials)
4.1 Grader 14 G (150 mm thick layer) =630M³/Day
4.2 Water Tanker (4000 Glns) =8400 Glns/Day
4.3 Vibratory Roller (25 tones) =4200M²/Day
4.4 PTR Roller (25 tonnes)

5.0 Bituminous Paving (Laying and Compaction)


(based on 42 tonnes/Hr. average production)
5.1 Dump Truck =2 hrs/42 tonnes
5.2 Finisher =1/2 hrs/42 tonnes
5.3 Water Tanker =1 hr / 42 tonnes
5.4 Vibratory Roller =2 hrs/42 tonnes
5.5 PTR =2 hrs /42 tonnes

6.0 Prime Coat


6.1 Bitumen Tanker (600 Glns) =2625 M²/Day

7.0 Interlocking Tiles


STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)
7.1 Compactor (1No.) =210 M²/Day
7.2 Mason (4 Nos.) =105 M²/Day or
7.3 Helper (6 Nos.) =10.50 M²/Man Day

8.0 Kerb Stones (excluding concrete)


8.1 Mason (2 Nos.) =95 M/Day or
8.2 Helpers (4 Nos.) =16M/Man Day

9.0 Trench Excavation


9.1 Excavator 225 =158 M³/Day
(Trench width 1.8M and avarage 5M depth)
9.2 JCB =74 M³/Day
(Trench width 1.0M and average 3M depth)
9.3 Shovel (Loading) =893 M³/Day
9.4 Trench Sheeting after boxing (using excavator) =210 Nos. Day
9.5 Boxing for Sheeting (3 to 5M depth) =3 Nos./ Day
(With 1 Welder and 2 Helpers)
9.6 Back Filling
9.6.1 Baby Roller (1 No.) =53M³/Day
9.6.2 Plate Compactor (1 No.)
9.6.3 Water Tanker (4000 Glns) = 0.25 No

10.0 Structural Excavation (Open Area)


10.1 Excavator 225 =263M³/Day
Dozer D8 =893M³/Day
Shovel 966 =893M³/Day
Dump Truck (25 tonnes) =105M³/Day
(25 km Haul)

11.0 Manhole Construction


11.1 Concrete Pouring =6.50M³/Day
(without pump)
Mason =1 No
Labour =4 Nos.
Vibrator =1 No.

11.2 Formwork

11.2.1 Preparation and Forming =13M²/Day


Carpenter =2 No
Helper =1No

Average = (13/6) = 2.10 M²/Man Day

P.S. For circular man holes difficulty factor for preparation and forming to be considered as 0.45
STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)
12.0 Laying Pipework/Ductwork

Pipe Fitters = 2 Nos.


Helpers = 4 Nos.

PIPE SIZE QTY /GANGDAY


100 mm UPVC/AC Pipes 101 Meters
150 mm UPVC/AC Pipes 95 Meters
200 mm UPVC/AC Pipes 88 Meters
250 mm UPVC/AC Pipes 82 Meters
300 mm UPVC/AC Pipes 76 Meters
400 mm AC/GRP Pipes 69 Meters
450 mm AC/GRP Pipes 63 Meters
500 mm AC/GRP Pipes 57 Meters
550 mm AC/GRP Pipes 50 Meters
600 mm AC/GRP Pipes 44 Meters Use of
700 mm AC/GRP Pipes 38 Meters Mobile
800 mm AC/GRP Pipes 32 Meters Crane
850 mm AC/GRP Pipes 32 Meters allowed.
900 mm AC/GRP Pipes 25 Meters
1000 mm AC/GRP Pipes 19 Meters
1200 mm AC/GRP Pipes 13 Meters
90 , 100 mm PVC Ducts 189 Meters
150 mm PVC Ducts 158 Meters

B. BUILDINGS

1.0 Excavation and Get Out (Manual)


1.1 upto 1.50 M deep =3.70 M³/Day/Labour
1.2 upto 2.0 M deep =2.90 M³/Day/Labour
1.3 upto 3.0 M deep =2.10 M³/Day/Labour

2.0 Hand Backfilling and compaction


Plate Compactor =1 No
Labour =3 Nos
21 M³/Day

3.0 Machine excavation including disposal


Shovel =1 No.
Trucks =2 Nos.
Labour =6 Nos.
210 M³/Day

4.0 Cutting of Pile Heads


Compressor unit with Jack Hammer =0.5 No.
Labour =3 Nos.
STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)
3…..> 2.50 piles/day
5.0 Concrete Works

5.1 Blinding Concrete (Mixing by us)

Plant =1 No
Mixer machine (14/10) =1 No
Dumper

Labour for Mixing


Mixer Operator =1 No
Labour for Aggregates =2 Nos
Labour for Sand =2 Nos
Labour for Cement =1 No.

Labour for Placing


Labour for Dumper to Trolley =1 No
Labour on Wheel Barrow =3 Nos
Helper for mason =1 No
Mason =2 Nos
Production =16 M³/Day

5.2 Blinding Concrete (unsing Ready Mixed Concrete)

Labour for shifting and pouring =6 Nos


Mason =2 Nos
Dumper =1 No.
Production =16 M³/Day

5.3 Concrete for Columns, Walls & Parapet (using Pump)

Labour =3 Nos
Mason =2 Nos
Carpenter =1 No
Pump =1 No
Vibrator =1 No
Production =17 M³/Day

5.4 Concrete for columns, Walls & Parapet (without Pump)

Labour for shifting and pouring =6 Nos


Mason =2 Nos
Carpenter =1 No
Vibrator =1 No
Dumper =1 No
Production 13 M³/Day
STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)

5.5 Concrete for beams, slabs and big sections (using pump)

Labour for signalling =1 No


Labour for pump chute =2 Nos
Labour for vibrators =5 Nos
Labour for concrete spreading =5 Nos
Masons (4+1) =5 Nos
Carpenters =2 Nos
Steel Fixer =1 No
Scaffolder =1 No
Vibrators =2 Nos
Production 105 M³/ 4 Hrs

5.6 Form work

6.1 For Foundations and Tie Beams

6.1.1 Preparations and Forming 26 M²/Day

Carpenter =2 Nos
Helper =1 No

6.1.2 Fixing, stripping and cleaning 26 M²/Day

Carpenter =2 Nos
Helper =1 No

P.S. Average Production Rate of complete operation shall be 4.40 M²/Man Day

6.2 For Columns and Walls

6.2.1 Preparation and Forming 21 M²/Day

Carpenter =2 Nos
Helper =1 No

6.2.2 Fixing, stripping and cleaning 21 M²/Day

Carpenter =2 Nos
Helper =1 No

P.S. Average Production Rate of complete operation shall be 3.40 M²/Day


STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)

6.3 For Beams and Slabs

(Based on area 2 x 4 x 4 M²: total forms area 54 M²

6.3.1 Preparation and Forming 57 M²/Day

Carpenter =4 Nos.
Helper =2 Nos.

6.3.2 Fixing, stripping and cleaning

Carpenter =4 Nos
Helper =2 Nos

6.3.3 Scaffolding Erection

(2 x 4 x 4 x 3.40 M) =107 M³

Considering Average Production =2.83M³ /1.60 Hrs.

Scaffolders =5 Nos
Helpers =3 Nos

P.S. Average Production Rate of complete operation shall be 2.90 M²/Man Day

7.0 Steel Reinforcement


Steel Fixers =3 Nos
Helpers =3 Nos

P.S.
1) Average production rate for complete operation including
cutting, bending, handling, placing and tying =147 kg/ Man Day

2) Average production rate for handling placing and tying =263 kg/Man Day

8.0 Masonry
Mason =1 No
Helper =1.5 No
Average Production =5.3 M²/Man Day

9.0 Plaster Works


STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)
9.1 Internal Plaster
Mason =1 No
Helper =2 Nos.
Average Production =6.3 M²/Man Day
9.2 External Plaster
Mason =1 No
Helper =2 No
Average Production =4.7 M²/Man Day

10.0 Screening (Trowel Finish)


Mason =1 No
Helper = 2 Nos
Production =25 M²/Man Day
= 8.4 M²/Man Day

11.0 Ceramic Tiles


Mason =1 No
Helper =1 No
Production for big size tiles =6.3 M²/Man Day or
3.2 M²/Man Day

Production for small size tiles =4.7 M²/Man Day or


2.4 M²/Man Day

12.0 Terrazo Tiles


Mason =1 No
Helper =1 No
Production =13 M²/Man Day
6.3 M²/Man Day

13.0 Vinyl Tiles


Mason =1 No
Helper =1 No
Production =18 M²/Man Day
7.4 M²/Man Day

14.0 Skirtings
Mason =1 No
Helper =1 No
Production =19 M/Day or
9.5 M/Man Day

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