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4 Ram Changeover Analysis Part 1

This document contains a quick changeover analysis of 18 tasks involved in a manufacturing process. It lists each task, the time to complete it, and categories the tasks as either external (requiring movement or travel) or internal (work at the machine). The overall current total time for the process is 32 minutes. The document aims to identify improvement ideas to reduce the total time and re-categorize tasks as internal where possible.

Uploaded by

lam nguyen
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
379 views

4 Ram Changeover Analysis Part 1

This document contains a quick changeover analysis of 18 tasks involved in a manufacturing process. It lists each task, the time to complete it, and categories the tasks as either external (requiring movement or travel) or internal (work at the machine). The overall current total time for the process is 32 minutes. The document aims to identify improvement ideas to reduce the total time and re-categorize tasks as internal where possible.

Uploaded by

lam nguyen
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Quick Changeover Analysis

Manually fill in green cells


Automatically filled via formulas

Task Time Category (Before) Improvement Ideas Category (After)

No Tasks / Operation Cumulative Element External Internal External Internal

1 Remove former tool/foam blocks/crash blocks 0:00:50 0:00:50 0:00:50

2 Remove top and bottom cutting plates 0:03:34 0:02:44 0:02:44

3 Transfer carrier to storage 0:03:55 0:00:21 0:00:21

4 Retrieve new carrier and hardware 0:06:10 0:02:15 0:02:15

5 Stage new hardware 0:07:05 0:00:55 0:00:55

6 Install lower section 0:07:57 0:00:52 0:00:52

7 Remove top crash blocks 0:09:00 0:01:03 0:01:03

8 Lower Press 0:09:31 0:00:31 0:00:31

9 Securing plates (front) 0:14:05 0:04:34 0:04:34

10 Walking to back of machine 0:14:32 0:00:27 0:00:27

11 Securing plates (back) 0:20:49 0:06:17 0:06:17

12 Walking to front of machine 0:21:02 0:00:13 0:00:13

13 Move tools to table 0:21:31 0:00:29 0:00:29

14 Remove carrier blocks/set crash blocks 0:23:21 0:01:50 0:01:50

15 Attach tool 0:26:48 0:03:27 0:03:27

16 Cut and place test paper 0:28:04 0:01:16 0:01:16

17 Adjust upstop 0:30:41 0:02:37 0:02:37

18 Final Checks/cleanup 0:32:00 0:01:19 0:01:19

Current Total 0:00:00 0:32:00 Improved Total

Gemba Academy LLC


Quick Changeover Analysis

Manually fill in green cells


Automatically filled via formulas

Task Time Category (Before) Improvement Ideas Category (After)

No Tasks / Operation Cumulative Element External Internal External Internal

Current Total 0:00:00 0:00:00 Improved Total

Gemba Academy LLC

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