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PQR Form

This document contains a Procedure Qualification Record (PQR) for a gas metal arc welding (GMAW) test using ER 70S-G filler metal on ASME SA-333 base metal in the vertical-up position. The test details the joint configuration, welding parameters, inspection results, and tensile test data for a multi-pass vertical-up weld made with a 2.4mm electrode, 90-200 amps, and 9-15 volts at 80mm/min travel speed. The PQR documents that the welding procedure was conducted and tested according to ASME BPVC Section 9 requirements.

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pokok assam
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282 views

PQR Form

This document contains a Procedure Qualification Record (PQR) for a gas metal arc welding (GMAW) test using ER 70S-G filler metal on ASME SA-333 base metal in the vertical-up position. The test details the joint configuration, welding parameters, inspection results, and tensile test data for a multi-pass vertical-up weld made with a 2.4mm electrode, 90-200 amps, and 9-15 volts at 80mm/min travel speed. The PQR documents that the welding procedure was conducted and tested according to ASME BPVC Section 9 requirements.

Uploaded by

pokok assam
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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FACULTY PROCEDURE

OF QUALIFICATION
MECHANICAL ENGINEERING RECORD
(PQR)

GENERAL

Company : Date : October 15 2010


Welding process : Gas Metal Arc Welding Welding code : ASME BPVC Section 9
(GTAW)

JOINT CONFIGURATION FOR TEST ASSEMBLY

JOINT DESIGN USED

WELDING POSITION : Vertical Up (1G) FILLER METAL : ER 70S-G


BASE METAL : ASME SA-333 ELECTRODE SIZE : 2.4mm
BACKGOUGING : Yes No CURRENT : AC DCEP DCEN
PREHEAT TEMP. : none (ambient temperature ) VOLTAGE : 9 – 15 V AMPERAGE : 90 - 200
INTERPASS TEMP. : 200o C ARC TRAVEL SPEED : 80 mm/min
POSTWELLHEAT TREATMENT : N/A STRINGER or WEAVE BEED : string or weave
bead
INTERPASS CLEANING : Brushing or Grinding MULTI PASS or SINGLE PASS : Multi - pass
WELDER’S NAME : BADRUL HISYAM PEENING :
WELDER’S SOCIAL SECURITY NAME : - TEST DATE :

TEST RESULTS
VISUAL INSPECTION
Appearance : _______ Undercut : _________ Piping Porosity : _________ Convexity :
_________
FILLET WELD TEST
Result Satisfactory Penetration into parent metal
Yes Yes
No No
TENSILE TESTS
Specimen Width, Thickness, Area, Ultimate Ultimate Fracture
No. in in sq. in. Tensile Tensile Location
Load, lbs Stress, psi

Macro – Result : __________________________________ Remark :


___________________________

TEST CONDUCTED BY ________________ LAB NO ______________________


We the undersigned, certify that the information in this record is correct, and that the test weld was prepared, welded and
tested in accordance with the requirements of ASME BPVC Section 9
Signed by ______________________

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