Click to view

AC switches

DC switches
 rotary
switches
 CAM OPERATED
ROTARY SWITCHES

INDEX PAGE NO.

Introduction 1

Construction 2

Technical Specifications 3

Isolator Switches 4

Changeover Switches with OFF 5

Changeover Switches without OFF 6

Multistep Switches with OFF 7

Multistep Switches without OFF 8

Instrumentation Selector Switches 9

Motor Control Switches 11

Gang Switches 13

Control Switches 14

Mountings 15

Knobs and Handles 20

Accessories 20

Customised Programme 22

Ordering Code 23

Breaker Control Switches 24

Exploded Views 26

DC Switches 27
 CAM OPERATED
ROTARY SWITCHES

INTRODUCTION
Cam Operated Rotary Switches make and break the connected outputs in
required sequence by either opening or closing circuits with a set of contacts
operated by a rotary Cam.

The Cam, which closes and opens contacts, has rotary movement and
multiple positions, allowing multiple circuit functions controlled through a
single operation. With appropriate Cam design, functions like “make before
break” etc can be easily achieved. The number of positions and the switching
angles of Cam are flexible to offer wide selection of “operational sequences”
based on the requirements.

The principle applications of Cam Operated Rotary Switches are for making,
breaking and isolation of power circuits and switching the auxiliary circuits.

Further, the flexibility in the contact block selection, covering ratings and
options to select number of contacts, is another advantage. This ensures that
a right switch is chosen for the application. CAM Switches thus offer
complete design flexibility to assemble complex switching programs, contact
ratings and customize all switching applications.

The Cam Switches are suitable for AC as well as DC applications

The basic operating mechanism of Cam Switch is required to suit intended

application. “Quick-Make”, “Quick-Make-Quick-Break” and “Spring Return”
operating mechanisms are offered to cover wide range applications.

The superior engineering materials and manufacturing processes for Cam

Switch components ensure longer life, reliable electrical and mechanical
endurance and thereby safe operations for long time. “Double Butt” contacts
with silver bimetal on copper provide stable electrical performance. The
highgrade engineering plastics like nylon, celcon and glass filled polyamide
for the components ensure greater mechanical strength.

The Cam Switches incorporate most common mounting options and also
special mounting options like single hole, door interlocking and padlocking
for all applications.

International styling and finish supports the robust design and performance
of the Cam Switches. The wide option of knobs, front plates and custom
marking on the script plate make the Cam Switches compatible to the panel
designs and eliminate the need for labels on the panel.

1
 IEC/EN Ratings
S16
S6 S10 TP20 S25 S32 S40 S63
AC Rating Unit TP16 S80 S100 S125 S200 S400
TP6 TP10 RT20 RT25 RT32 RT40 RT63
RT16
Rated Operational Current ( Ie )
A 6 10 16 20 25 32 40 63 80 100 125 200 320
AC21A / AC1
Rated Operational Voltage (Ue ) V 440 440 690 690 690 690 690 690 690 690 690 690 690
Rated Insulation Voltage (Ui) V 440 440 690 690 690 690 690 690 690 690 690 690 690
Isolating Voltage upto ( Uiso ) V 250 250 415 415 415 415 500 500 690 690 690 690 690
Impulse withstand Voltage ( Uimp ) kV 4 4 6 6 6 6 6 6 6 6 6 6 6
Rated Uninterrupted Current ( Ith ) A 8 12 20 25 32 40 50 80 100 125 150 225 425
Rated Operational Power
AC23A 3 Phase 220 - 240V kW 1 1.8 3 3 5.5 7.5 11 15 22 30 31 37 -
380 - 440V kW 2.2 3 7.5 7.5 11 15 18.5 22 33 41 45 55 -
500 - 690V kW - - 7.5 7.5 11 15 18.5 22 30 37 41 45 -
AC3 3 Phase 110V kW 0.25 0.37 0.55 0.55 1.5 2.2 2.5 3 - - 8.3 - -
220 - 240V kW 0.8 1.5 2.2 2.2 4 5.5 7.5 15 18.5 22 17.2 22 -
380 - 440V kW 1.5 3 5.5 5.5 7.5 11 15 18.5 22 33 37 45 -
500 - 690V kW - - 5.5 5.5 7.5 11 15 18.5 22 33 37 45 -
Short Circuit Capacity
Fuse Size (Type gG/gM) A 6 10 16 20 25 32 40 63 80 100 125 200 400
Rated Fuse Short Circuit Current kA 3 3 5 5 10 10 20 20 25 25 25 25 50
DC Rating
DC1 (Power) 48V A 6 10 16 20 25 32 40 63 80 100 125 160 250
DC13 (Control) 24V A 4 6 16 20 25 32 40 63 80 100 125 160 250
Connecting Capacity/Wire Cross Section
Single / Multiple min mm2 0.7 0.7 1.5 1.5 1.5 2.5 2.5 4 6 10 10 10 20
max mm2 1.5 1.5 4 4 4 6 10 16 25 35 50 70 140
Fine strand with sleeve min mm2 0.7 0.7 1 1 1 1.5 2.5 2.5 6 10 10 10 20
max mm2 1.5 1.5 2.5 2.5 2.5 4 6 10 16 25 35 50 100
Terminal screw Metric M3 M3 M3.5 M3.5 M4 M4 M5 M5 2 x M5 2 x M5 2 x M5 M10 M10
Terminal Tightening Torque NM 0.5 0.5 0.8 0.8 1.2 1.2 2 2 2.5 2.5 2.5 2.5 4
TECHNICAL SPECIFICATIONS

Rated Duty: 8 Hours, Installation, Operation and Maintenance Condition: Suitable for Environment A (for Industrial Application ).
Switch life under standard operating conditions: Mechanical 100,000 operations @ 300 cycles / hour, Electrical 10,000 operations at 100 % rated duty for 120 cycles / hour

CSA/UL RATINGS
S16
AC Rating Code Unit S6 S10 TP16 TP 20 S25 S32 S40 S63
S80 S100 S125 S200
TP6 TP10 RT16 RT 20 RT25 RT32 RT40 RT63

Ampere Rating A 6 10 15 20 20 30 40 55 80 100 100 175

Operational Voltage V 460 460 600 600 600 600 600 600 600 600 600 600
HP Rating 1 phase 120V HP 0.25 0.33 0.33 0.33 1 1 2 3 - - - -
240V HP 0.50 0.75 1 1 3 3 5 7.5 - - - -
3 phase 120V HP 0.75 1 1 1 2 2 5 7.5 10 10 10 15
American : UL 508 (1994)

240V HP 1 1 2 2 5 5 10 15 20 20 20 25
CAM OPERATED

480V HP - - - - 10 10 20 30 40 40 40 50
ROTARY SWITCHES

European : IEC-60947-1 : 1988

IEC-60947-5 : 1992
IEC-60947-3 : 1990

600V HP - - - - 15 15 24 40 50 50 50 50
Canadian : CSA 22.2 No.14-1991
Conformance to standards :

3
Note :- AC4 Rating = AC3 rating / 2, Star Delta Rating = 1.6 X AC3 Rating
 CAM OPERATED
ROTARY SWITCHES

ISOLATOR SWITCHES
Isolators are ON-OFF Switches to isolate the power to a particular area of operation.
The Isolator Switches are offered in a wide range, from 1 pole to 12 poles. Isolators with
spring return, upto 4 poles are available to energise circuits. Isolators with
preclose contacts are used for safety circuits and for connecting neutral and earth lines.
Isolators are generally rated for AC1/AC21 while for motor applications, they need to be
rated for AC3/AC23A duty.
Applications : Switching of main/control and instrumentation circuits, motor
ON - OFF and other special application circuits.
Isolators - Connecting
On/Off Switches Diagram
Operating Quadrant 1 3 5 7 9 11 13 15 17 19 21 23
Stayput Spring with
return Preclose

2 4 6 8 10 12 14 16 18 20 22 24
1 to 12 pole

Stayput

OFF ON OFF

Script Plate ON OFF

ON ON
Marking
OFF

60 Degree 90 Degree 90 Degree Complete Rotation No of

Description
Stage
Programme Code Programme Code Programme Code
1 Pole 61001 61191 61195 1
2 Pole 61002 61192 61198 1
3 Pole 61003 61199 61197 2
4 Pole 61004 61194 61196 2
5 Pole 61005 - - 3
6 Pole 61006 61906 - 3
7 Pole 61007 - - 4
8 Pole 61008 - - 4
9 Pole 61009 - - 5
10 Pole 61010 - - 5
11 Pole 61011 - - 6
12 Pole 61012 - - 6
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 32, 40, 63, 80, 100, 125, 200 and 400 Amps.

Isolators with Preclose Contact Spring Return Isolators 45 Degree

1 3 5 7 9 1 3 5 7 Spring return to OFF 1 3 5 7

0 0
90 45
ON OFF S
T
OFF A
R
T

2 4 6 8 10 2 4 6 8 2 4 6 8
4 to 5 pole 61194 1 to 4 pole

Programme No of Programme No of
Description Description
code stages code stages
4 Pole - 1 Pole Preclose 61194 2 1 Pole Spring Return 61351 1
4 Pole - 3 Pole Preclose 61904 2 2 Pole Spring Return 61352 1
5 Pole - 3 Pole Preclose 61905 3 3 Pole Spring Return 61353 2
3 Pole with Neutral Terminal 61178 2 4 Pole Spring Return 61354 2
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 32, 40, 63, 80, Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 32, 40 and
100, 125, 200 and 400 Amps. 63 Amps.

4
 CAM OPERATED
ROTARY SWITCHES

CHANGEOVER SWITCHES WITH OFF

Changeover Switches, also called Double Throw Switches, are available with OFF and without OFF. These are used to
operate two different circuits, with different number of inputs and outputs. Changeover Switches without jumpers (potential
free contacts) are used to connect two different circuits from two different sources, with two different operating voltages or
any other incompatible lines. All contacts by default are “Break Before Make” (BBM) type to avoid overlapping of different
circuits while overlapping changeover contacts. “Make Before Break” (MBB) type are offered against specific requirements.
Application : Power Supply to Generator Changeover, Auto/Manual changeover, Standby/Remote Changeover and other
special application circuits. Mainly used in Distribution Panels, UPS etc.

Changeover with Off

Operating Quadrant Connecting Diagram Without Jumper
Stayput Spring Without A1 A2 B1 B2 C1 C2 D1 D2 E1 E2 F1 F2 G1 G2 H1 H2 2 4 6 8 10 12
return jumper

1 2 3 4 5 6 7 8 1 3 5 7 9 11
1 to 8 pole 1 to 3 pole
Stayput
0 0
1 2
1 2

60 Degree No of 90 Degree
Description Description
Programme code stages Programme code
1 pole 61025 1 1 pole 61151
2 pole 61026 2 2 pole 61152
3 pole 61027 3 3 pole 61153
4 pole 61028 4 4 pole 61154
5 pole 61029 5 - -
6 pole 61030 6 - -
7 pole 61031 7 - -
8 pole 61032 8 - -
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400 Amps.

Spring Return
Spring return to "0" # Spring return from 1 to "0"
0 0 0
45 90
0

1 2 1
2

45 Degree Spring Return to “ 0” No of Spring Return from 1 to “ 0”

Description Programme code stages Description Programme code
1 pole 61361 1 1 pole 61364
2 pole 61362 2 2 pole 61365
3 pole 61363 3 3 pole 61369
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40 and 63 Amps.

Without Jumper
Spring return to "0"
0 0
1 2
1 2

60 Degree Stayput without Jumper No of 45 Degree Spring Return without Jumper

Description Programme code stages Description Programme code
1 pole 1 pole
without jumper 61625 1 without jumper 61761

2 pole 2 pole
without jumper 61626 2 without jumper 61762

3 pole
without jumper 61627 3 - -

Feasible ampere rating for S, TP and RT Series : Feasible ampere rating for S, TP and RT Series :
6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 6, 10, 16, 20, 25, 32, 40 and 63 Amps.
and 400 Amps.

5
 CAM OPERATED
ROTARY SWITCHES

CHANGEOVER SWITCHES WITHOUT OFF

Changeover without Off
Operating Quadrant Connecting Diagram Without Jumper
Stayput Spring Without A1 B1 C1 D1 E1 F1 G1 H1 J1 K1 L1 M1 2 4 6 8 10 12 14 16
A2 B2 C2 D2 E2 F2 G2 H2 J2 K2 L2 M2
return jumper

1 2 3 4 5 6 7 8 9 10 11 12 1 3 5 7 9 11 13 15

1 to 12 pole 1 to 4 pole

Stayput
1 1
2
2 2

90 Degree Complete Rotation No of 60 Degree No of

Description Programme code stages Description Programme code stages
1 Pole 61037 1 5 Pole 61041 5
2 Pole 61038 2 6 Pole 61042 6
3 Pole 61039 3 7 Pole 61043 7
4 Pole 61040 4 8 Pole 61044 8
- - - 9 Pole 61045 9
- - - 10 Pole 61046 10
- - - 11 Pole 61047 11
- - - 12 Pole 61048 12
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400 Amps.

Spring Return
Spring return to "1"
1
2

45 Degree Spring Return No of

Description Programme code stages
1 Pole 61371 1
2 Pole 61372 2
3 Pole 61373 3
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40 and 63 Amps.

Without Jumper
Spring return to "1"
1 1
2
2 2

90 Degree Stayput without Jumper No of 45 Degree Spring return without Jumper

Description Programme code stages Description Programme code
1 pole 1 pole
without jumper 61637 1 without jumper 61771

2 pole
without jumper 61638 2 - -

3 pole
without jumper 61639 3 - -

4 pole
without jumper 61640 4 - -

Feasible ampere rating for S, TP and RT Series : Feasible ampere rating for S, TP and RT Series :
6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 6, 10, 16, 20, 25, 32, 40 and 63 Amps.
and 400 Amps.

6
 CAM OPERATED
ROTARY SWITCHES

MULTISTEP SWITCHES WITH OFF

Multi-Step Switches, also called Pole-Way Switches, are available
with OFF and without OFF.
Multi-Step Switches connect different circuits to a common supply or vice-versa.
Multi-Step Switches with 1 pole, 2 poles and 3 poles are popular for 1 phase,
2 phase and 3 phase supply.
Applications : As Tap Changing Switch for Transformer/Stabiliser and other
special application circuits.

PROG DESCRIPTION SCRIPT PLATE MARKING/ CONNECTING DIAGRAM/ NO. OF

NO. OPERATING QUADRANT TERMINAL MARKING STAGES

61059 1 Pole - 2 Way 2 WAY 1

0
0 60 A1 B1 C1 D1
61079 2 Pole - 2 Way 1 2
1 A2 2 B2 3 C2 4 D2
61099 3 Pole - 2 Way 2 3
61130 4 Pole - 2 Way 1 to 4 pole 4
61060 1 Pole - 3 Way 3 WAY 2
0
OFF 90
A3 1 A1 B3 2 B1 C3 3 C1 D3 4 D1
61080 2 Pole - 3 Way 3
3 1
61100 3 Pole - 3 Way A2 B2 C2 D2 5
2
61131 4 Pole - 3 Way 1 to 4 pole 6
61061 1 Pole - 4 Way 4 WAY 2
0 A1 B1 C1 D1
0
60
61081 2 Pole - 4 Way 1
1 2 3 4 4
A4 A2 B4 B2 C4 C2 D4 D2
61101 3 Pole - 4 Way 4 2 A3 B3 C3 D3 6
3
61132 4 Pole - 4 Way 1 to 4 pole 8
5 WAY
61062 1 Pole - 5 Way 0
60
A5 A1 B5 B1 C5 C1 3
0
5 1 1 2 3
61082 2 Pole - 5 Way A4 A2 B4 B2 C4 C2 5
4 2
61102 3 Pole - 5 Way 3 A3 B3 1 to 3 pole C3 8
6 WAY A1 B1 C1
61063 1 Pole - 6 Way 0
45 3
0
1 A6 1 A2 B6 2 B2 C6 3 C2
61083 2 Pole - 6 Way 6 2 6
A5 A3 B5 B3 C5 C3
5 3
61103 3 Pole - 6 Way 4 A4 B4
1 to 3 pole C4 9
7 WAY
A7 A1 B7 B1
61064 1 Pole - 7 Way 0
0
45 4
7 1 A6 1 A2 B6 2 B2
6 2
A5 A3 B5 B3
61084 2 Pole - 7 Way 5
4
3
B4
7
A4 1 to 2 pole
8 WAY A1
0
0 30 A2
1
2 1 A3
61065 1 Pole - 8 Way 3
4
8 4 A8 A4
7 6 5 A7 A6 A5

9 WAY A1
0
0 30 A2
1
2 A9 1 A3
61066 1 Pole - 9 Way 9 3 5
8 4 A8 A4
7 6 5 A5
A7 A6

10 WAY A1
0
0 30 A10 A2
1
10 2 A9 1 A3
61067 1 Pole - 10 Way 9 3
5
4 A8 A4
8
7 6 5 A7 A6 A5

11 WAY A11 A1
0
0 30 A10 A2
11 1
61068 1 Pole - 11 Way 10 2 A9 1 A3 6
9 3
4 A8 A4
8
7 6 5 A7 A6 A5

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125 and 200 Amps.

7
 CAM OPERATED
ROTARY SWITCHES

MULTISTEP SWITCHES WITHOUT OFF

PROG DESCRIPTION SCRIPT PLATE MARKING/ CONNECTING DIAGRAM/ NO. OF
NO. OPERATING QUADRANT TERMINAL MARKING STAGES

61049 1 Pole - 3 Way 3 WAY 2

61069 2 Pole - 3 Way 3
A1 B1 C1 D1 E1 F1
61089 3 Pole - 3 Way 0
5
1 60 A2 B2 C2 D2 E2 F2
61120 4 Pole - 3 Way 2
1 2 3 4 5 6 6
A3 B3 C3 D3 E3 F3
61124 5 Pole - 3 Way 3 8
6 Pole - 3 Way 1 to 6 pole
61126 9
61050 1 Pole - 4 Way 4 WAY A1 B1 C1 D1 2
0
1 90
61070 2 Pole - 4 Way A4 1 A2 B4 2 B2 C4 3 C2 D4 4 D2 4
4 2
61090 3 Pole - 4 Way 6
61121 4 Pole - 4 Way
3 A3 B3 1 to 4 pole C3 D3 8
5 WAY A1 B1 C1 D1
61051 1 Pole - 5 Way 0
3
60
1 A2 B2 C2 D2
61071 2 Pole - 5 Way 2 1 2 3 4 5
61091 3 Pole - 5 Way 5 3
A5 A3 B5 B3 C5 C3 D5 D3 8
4
61122 4 Pole - 5 Way A4 B4 1 to 4 pole C4 D4 10
6 WAY A1 B1 C1
61052 1 Pole - 6 Way 0
60
3
1 A6 A2 B6 B2 C6 C2
6 2 1 2 3
61072 2 Pole - 6 Way 6
A5 A3 B5 B3 C5 C3
5 3
61092 3 Pole - 6 Way 4
A4 B4 1 to 3 pole C4
9
7 WAY A1 B1 C1
61053 1 Pole - 7 Way 0
45 A2 B2 C2 4
1
2
61073 2 Pole - 7 Way A7 1 A3 B7 2 B3 C7 3 C3 7
7 3
6 4 A6 A4 B6 B4 C6 C4
61093 3 Pole - 7 Way 5
A5 B5 1 to 3 pole C5 11
8 WAY A1 B1 C1
61054 1 Pole - 8 Way 0
45 A8 A2 B8 B2 C8 C2 4
1
8 2
61074 2 Pole - 8 Way A7 1 A3 B7 2 B3 C7 3 C3 8
7 3
6 4 A6 A4 B6 B4 C6 C4
61094 3 Pole - 8 Way 5
A5 B5 1 to 3 pole C5 12
9 WAY A1 A2
0
1 30
2 A3
3
61055 1 Pole - 9 Way 4 1 A4 5
9 5 A5
8 7 6 A9
A8 A7 A6
10 WAY A1 A2
0
1 30
2 A3
3
61056 1 Pole - 10 Way 10 4 A10 1 A4 5
9 5
A9 A5
8 7 6
A8 A7 A6

11 WAY A1 A2
0
1 30 A11 A3
2
11 3
61057 1 Pole - 11 Way 10 4
A10 1 A4 6
9 5 A9 A5
8 7 6
A8 A7 A6

12 WAY A12 A1 A2
0
1 30 A11 A3
12 2
3
61058 1 Pole - 12 Way 11
10 4
A10 1 A4 6
9 5 A9 A5
8 7 6
A8 A7 A6

Multistep Switches without Jumper

4 WAY 2
0
1 90
1 Pole - 3 Way
2
61649 Without Off 1 3 4 5 3
Without Jumper 3
6

1 Pole - 4 Way 4 WAY

6
61650 Without Off 2 10 2
WithoutJumper 1
0
90
1 3 4 5 8 7 9 11 12 13 16 15
2 Pole - 4 Way 4 2
14
61670 Without Off 4
Without Jumper 3 1 to 2 pole

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125 and 200 Amps.

8
 CAM OPERATED
ROTARY SWITCHES

INSTRUMENTATION SELECTOR SWITCHES

The Instrumentation Selector Switches help to :
l Measure currents in different circuits with a current transformer,
a single ammeter and a switch.
l Measure voltages between phases and phase and neutral with
one voltmeter and a switch.
l Measure voltages and currents of a circuit with one voltmeter,
one ammeter and a single switch
Voltmeter Selector Switches
PROG DESCRIPTION SCRIPT PLATE MARKING/ CONNECTING DIAGRAM/ NO. OF
NO. OPERATING QUADRANT TERMINAL MARKING STAGES

0
OFF 90
R
V V
Y V
61312 3 ph Line to Line BR RY
B 2
YB
R Y B

0
OFF 45
3 ph Line to Line RY RN
61313 & Line to YB YN 3
R
Neutral BR BN
Y
V1 V2
B V
N
0
RY
60
3 ph Line to Line, BN YB R Y B N
61314 Line to Neutral & 3
YN BR
Without Off RN

0
R
OFF 45
Y
RY RN V V
3 ph Line to Line B V
61317 YB 3
& L1 to N BR
N

R Y B N

R L1
0
OFF 45 Source 1 Y L2 Source 2
RY L1L2
3 ph Line to Line B L3
L2L3
61318 YB 4
2 Sources BR L3L1 R Y B L1 L2 L3
V1 V2
V

0
R
OFF 90
Y
3 ph Line to B V V
61311 BN RN
N
V 2
Neutral
YN
R Y B N

0
RY
60 R
Y
3 ph Line to Line YB V V
61319 B V 2
Without Off BR
R Y B

Feasible ampere rating for S, TP and RT Series : 6, 10, 16 and 20 Amps.

Voltmeter and Ammeter Selector Switches
PROG DESCRIPTION SCRIPT PLATE MARKING/ CONNECTING DIAGRAM/ NO. OF
NO. OPERATING QUADRANT TERMINAL MARKING STAGES
0
L1
OFF 90 A A
3 Voltages L2 A
61336 Line - Line & 3 1 L3 5
V V
3 Currents 2 L2
A
B Y R V
L1 L3
0 L1
1 90
L2 A A
4 Voltages A
L3
61337 & 4 2
N 6
V V
3 Currents 3 A
V
L1 L2 L3 N B Y R

0
L1
OFF 90 A A
3 Voltages L2 A
61338 Line to Neutral & 3 1
L3
5
V N
3 Currents 2
V
A
L1 L2 L3 B Y R

Feasible ampere rating for S, TP and RT Series : 6, 10, 16 and 20 Amps.

9
 CAM OPERATED
ROTARY SWITCHES

Ammeter Selector Switches

PROG DESCRIPTION SCRIPT PLATE MARKING/ CONNECTING DIAGRAM/ NO. OF
NO. OPERATING QUADRANT TERMINAL MARKING STAGES
0 R
OFF 90
1 Pole - Y
A
A
61325 3 Transformer B R
B
A 3
with OFF Y A
R Y B
0
R
ON 90

1 Pole - A A
61321 A 1
1 Transformer OFF

A
R

0 R
OFF 90
Y
1 Pole - A A
61331 3 1 A 2
2 Transformer
2
A
Y R
0
R
2
90
1 Pole - Y
A A
61384 3 Transformer 1 3
B A 3
without OFF
A
B Y R
0 L1
1
90
1 Pole - L2
L3 A A
61326 4 Transformer 4 2
L4 A 4
with OFF 3 A L4 L1
L3 L2

0
90
R
0
2 Pole - Y A1 A2
61327 2 Transformer 1 2 A 3
with OFF R1 R2
Y1 Y2

0
OFF 90
3 Pole -
61328 3 Transformer B R 5
with OFF Y
R

Y A1 A2
A
0
90
B
Y
3 Pole - R1 R2 Y1 Y2 B1 B2
61329 3 Transformer R B 5
without OFF

0
R
1
90
4 Pole - Y
B A1 A2
61330 4 Transformer 4 2 A 6
N
without OFF 3
R1 R2 Y1 Y2 B1 B2 N1 N2
L1
Direct ammeter OFF
0
90
L2
Selector without L3 A1 A2
71000 B R A 5
Current R1 Y1 B1
Transformer Y R2 Y2 B2

Feasible ampere rating for S, TP and RT Series : 6, 10, 16 and 20 Amps.

Power Factor Meter and Wattmeter Switches

L1 3
One Current OFF
90
0
L2 1
Transformer L3
7 5
73078 ON
2
2
One Voltage PF
Transformer 8 6

0
6 7
OFF 90 L1
L2
Two Current L3
PF
73079 ON ON 2
Transformer 1 2
OFF

0 14
OFF
90
L1
Two Wattmeter L2
73071 1 2
L3 2 9 5
Method
13 17 15 1 6 3 8
18

Feasible ampere rating for S, TP and RT Series : 6, 10, 16 and 20 Amps.

10
 CAM OPERATED
ROTARY SWITCHES

MOTOR CONTROL SWITCHES

Motor Control Switches directly operate the motor with AC3 or AC4 duty rating.
They are typically used for “Forward-Reverse”, “Star-Delta” and “Two Speed
Forward-Reverse”. Motor Control Switches are also designed to operate, with a
contactor having built-in tripping feature, in the event of power failure and overload.
Motor Reversing Switches

PROG DESCRIPTION SCRIPT PLATE MARKING/ CONNECTING DIAGRAM/ NO. OF

NO. OPERATING QUADRANT TERMINAL MARKING STAGES

60
0 L1
61210 2 Pole 0
L1
2
1 2
UV L2 UVW
L2 L3
M 2~ M 3~
61211 3 Pole L1 L2 L1 L2 L3 3
Spring return to "1"
0
0 45 L1
1 2 L2
3 Pole UVW
61253 L3 3
Spring Return M
L1 L2 L3 3~

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40 and 63 Amps.

Motor Switches/Star Delta Switches

PROG DESCRIPTION SCRIPT PLATE MARKING/ CONNECTING DIAGRAM/ NO. OF
NO. OPERATING QUADRANT TERMINAL MARKING STAGES

Y 60
0

OFF - STAR - 1
61200 L1 4
DELTA
L2
L3

L1 L2 L3
U1 U2
V1 M V2
0 45
0
3~
Y W1 W2
Spring Return
61201 from STAR 4
to OFF

L1
0
L2
0 45
Y Y L3

61203 Standard 5
L1 L2 L3
U1 U2
V1 M V2
3~
W1 W2

L1 L2 L3

4 1
C 3 2
Star Delta with Y 45
0
C
Sequence 0
61239 e 3
Locking &
C1 e
LMD Contacts A1 B1
M3 ~
Y-
C

A2 B2 C2 5 6 7

L1 L2 L3 1
2
0
Y 90
For Use with W1 V1 U1
61240 0 4
Contactors
4
M U2
3~ V2
W2

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40 and 63 Amps.

11
 CAM OPERATED
ROTARY SWITCHES

Motor Switches/Multi Speed Switches

PROG DESCRIPTION SCRIPT PLATE MARKING/ CONNECTING DIAGRAM/ NO. OF
NO. OPERATING QUADRANT TERMINAL MARKING STAGES

1 60
0 L1 U1 U2
M
L2 V1 3~ V2
2 Speed Single 0 2
W2
61212 L3 W1 4
Winding
L1 L2 L3

60
0 L1 U1 U2
0 M
L2 V1 3~ V2
2 Speed Single 1 2
W1 W2
61213 L3 4
Winding
L1 L2 L3

0 L1 L2 L3 17
1 60 18
2 Speed Single 0 2 U1 M U2
61215 Winding for Use V1 3~ V2 5
W1 W2
L1 L2 L3
20
0 L1 U1 U2
0 60 M
2 Speed Single 1 1
L2 V1 3~ V2
W1 W2
61217 Winding L3 6
2 2
Reversing
L1 L2 L3

60
0 L1
1
2 Speed 0 2
L2 U1 U2
M
61219 2 Separate L3 V1 3~ V2 3
W1 W2
Windings
L1 L2 L3

60
0 L1 1U1 2U1
OFF M
3 Speed 1 L2 1V1 3~ 2V1
1W1 2W1
61226 2 Windings L3 6
2
(O-A-B-A) 3 1U2 1V2 1W2
L1 L2 L3

90
0 L1 1U1 2U1
OFF M
3 Speed L2 1V1 3~ 2V1
1W1 2W1
61243 2 Windings 3 1 L3 6
(O-A-B-B) 2 1U2 1V2 1W2
L1 L2 L3

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40 and 63 Amps.

Motor Switches - Start and Run Switches

PROG DESCRIPTION SCRIPT PLATE MARKING/ CONNECTING DIAGRAM/ NO. OF
NO. OPERATING QUADRANT TERMINAL MARKING STAGES
Spring return from Start to "0"
1
L1
START
Split - Phase N U1
61208 M K1 2
Start 0 U2

L1 N
Spring return from Start
L1
0
Split - Phase N U1 Z1
61209 1 2 M 3
Start Reversing U2 Z2
START START
L1 N

60
0 1 L1
0
Split - Phase 1 2 1 L2 2 L1 2 L2
61270 Start Reversing 3 L1
M 3 L2 3
Switching
1 L1 1 L2

Feasible ampere rating for S, TP and RT Series : 6, 10, 16 and 20 Amps.

12
 CAM OPERATED
ROTARY SWITCHES

GANG SWITCHES
The Gang Switches increase capacity of circuits by ganging in serial or parallel
operations for different circuit capacity. Serialing enhances power of battery supply
and paralleling, the power of resistor.
Applications : In railway coaches for controlling the battery supply. Also in telecom
panels and special application circuits.

PROG DESCRIPTION SCRIPT PLATE MARKING/ CONNECTING DIAGRAM/ NO. OF

NO. OPERATING QUADRANT TERMINAL MARKING STAGES

L1 A1 A2

2 Gang with OFF N A B

61109 1
1 Pole
1 pole
2 GANG L1

A1 A2
0
0 60 L1
2 Gang with OFF 1
61117 N A B 2
2 Pole
2
L1 N B1 B2 2 pole

L1 A1 B1 C1 A2 B2 C2
L2
2 Gang with OFF
61111 L3 3
3 Pole
A B
L1 L2 L3
3 pole

L1 A1 A2 A3

3 Gang with OFF N A B C

61110 2
1 Pole
1 pole
3 GANG L1

0
L1 A1 A2 A3
OFF 90 L2
3 Gang with OFF L3
61118 3 1
A B C 3
2 Pole
2 L1 L2 L3 B1 B2 B3
3 pole

L1 A1 A2

3 Gang with OFF N A B

61112 5
3 Pole
1 pole
L1

A1 A2
2 Gang, Series L1
61113 with OFF N A B 1
1 Pole 2 GANG 2 pole
L1 N B1 B2
0
OFF 90 L1 A1 B1 C1 A2 B2 C2
2 Gang, Series L2
3 1
61115 with OFF L3 2
2 Pole 2 A B 3 pole
L1 L2 L3

L1 A1 B1 C1 A2 B2 C2
2 Gang, Series L2
61114 with OFF L3 3
3 Pole A B 3 pole
L1 L2 L3
2 GANG SERIES PARALLEL
0
90 L1 A1 B1 A2
2 Gang, Series - OFF
N
61116 Parallel with OFF 3 1 A B 2
2 Pole L1 N 3 pole
2

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40 and 63 Amps.

13
 CAM OPERATED
ROTARY SWITCHES

CONTROL SWITCHES
Control Switches are used to energise contactors for controlling motor operations.
Most of the switches are “Spring Return” type for latching of the circuit with NO
contact and facilitate tripping by the tripping device.
Applications : Control Switches offer unique alternative to multiple “Push Button
Stations”, when one Switch controls instead of many Push Buttons. Control Switch with
many positions are offered for a suitable combination.

PROG DESCRIPTION SCRIPT PLATE MARKING/ CONNECTING DIAGRAM/ NO. OF

NO. OPERATING QUADRANT TERMINAL MARKING STAGES
L1
1 Pole STOP - Spring return
N
61300 START with 0
START A1 A2 1
Spring Return STOP
4
STOP START 2
L1
2 Pole STOP - N
61388 START with 01
START
1 3 2
Spring Return 2 4

1 Pole STOP - Spring return from start to "1"

START with L1
61301 1 N
Spring Return START
01 1 3 1
from Start to Run 0
START

2 4

61701 Without Jumper

STOP - START Spring return from Start
L1
SWITCH with
61307 0
N
Spring Return to 0
1 2
3
1 5
Run for 2 Units 1 2
START
START
2
6
4 2
START START
61707 Without Jumper
L1
N1
Contactor Control L2
N2
61366 with Spring Spring return to "0" 1 2
15 7 3 2
Return to OFF START 2 6 8 4
0
1 2

P + LS
Motor Voltage _ SERIES
61271 N 4 SPLIT 2
6 M
Control Switch 2 FIELD
1 5 LS

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40 and 63 Amps.

Notes :

14
 CAM OPERATED
ROTARY SWITCHES

MOUNTINGS
Feasibility ü
Mounting
Description 25/
Code 40/ 80/100/ 200/
6/10A 16/20A 32A 125A 400A
63A
B00 Front Mounting 48 x 48 plate for 25/32A and 64 x 64 plate for 40/63A ü ü
B02 Rear/Back Mounting with Standard Front Plate ü ü ü ü ü ü
B03 Front Mounting, Standard Mounting Plate ü ü ü ü ü ü
B12 Rear/Back Mounting with next size Plate ü ü ü ü ü
B13 Front Mounting with next size Plate ü ü ü ü ü ü
B14 Single Hole Mounting 48 x 48 Plate only for 6/10A ü
B19 Single Hole Mounting 32 x 32 Plate for 6/10A and
000 48 x 48 Plate for 16 /32A ü ü ü
B21 Din Rail Mounting on 35 mm Rail ü ü ü
B30 Front Mounting with Rectangular Padlock ü ü ü ü ü
B32 Rear/Back Mounting, Door Interlock + Rectangular Padlock (B42+B30) ü ü ü ü ü
B33 Front Mounting with Round Padlock ü ü ü ü ü
B34 Rear Mounting, Door Interlock + Round Padlock (B33+B42) ü ü ü ü ü
B41 Rear Mounting with Door Clutch Mechanism( Door Opens in both pos.) ü ü ü ü ü
B42 Rear Mounting with Door Interlock ü ü ü ü ü
B51 Single Hole Mounting, Key operated without Front Plate ü ü
B53 Single Hole Mounting, Key operated with Front Plate ü ü
B63 Front Mounting, Knob/Handle Operatable, Lockable with Key ü ü ü
B90 Front Mounting with Centre key Lock ü ü
F32 Door Clutch + Rectangular Padlock Mounting Plate at front ü ü ü ü
F41 Door Clutch without Padlock, Mounting Plate at front ü ü ü ü ü
F47 Door Clutch, Front Plate of next size, Mounting Plate at front ü ü ü ü ü
M17 SS Enclosure Max stages upto 4 upto 4 upto 3 ü
A17 Aluminium Enclosure Max stages upto 4 upto 3 upto 2
B17 PVC/ABS Enclosure Max stages upto 4 upto 4 upto 3 upto 2
B31 PVC/ABS Enclosure with Round Padlock Max stages upto 2 upto 2

Front Mountings
Features : l Standard 4 hole front panel mounting l Knob/Handle operatable l Suitable for
B03 all switching angles and spring return switches l Front assembly in 4 different colors,
Yellow/Red, Grey/Black, Black/Black and aluminum finish.

S 3 to 5 ØB3 Drilling plan Drilling plan

Panel gap 6 / 10 Amps only
ØB3
ØB2
ØB2
SQ F

B1
D

L SQ B1
IP55 protection from front
Length L = No of Stages of Prog x S + W

Quote B13 for next Bigger size front plate

TYPE B1 B2 B3 D F S W Max
S6/S10/TP6/TP10 20 9 4.5 33 32 9.5 18.5 12
S16/TP16/RT16/TP20/RT20 36 12 4.5 46 48 12 26 21
S25/S32/RT25/RT32 48 12 5.5 52 64 15 27 15
S40/S63/RT40/RT63 68 15 5.5 76 88 21 33 10
S80/S100/S125 68 15 5.5 92 88 26 40 10
S200 68 15 5.5 88 88 32 40 10
S400 68 15 5.5 88 88 64 40 4

15
 CAM OPERATED
ROTARY SWITCHES

Features : l Single hole mounting with std dia 22.5 mm l Eliminates the need for screws/
B19/B14 hardware for Quick-Fit single hole panel fixing l Easy termination l Suitable upto 32 Amp.

Locking lever
S 3 Max. 3
Panel gap

13
D

F
L H 23
Length L = No of Stages x S + W Drilling plan
IP65 protection from front
Quote B14 for next Bigger size front plate (Available for 6/10 Amps. only)

TYPE CODE D F S H W Max

B19 33 32 9.5 10 28.5 12
S6/S10/TP6/TP10
B14 33 48 9.5 13 28.5 12
S16/TP16/RT16/TP20/RT20 B19 46 48 12 13 36 21
S25/S32/RT25/RT32 B19 52 48 15 13 37 15

Features :l Screw-Mount single hole mounting with standard dia 22.5 mm l Key operated
B53/B51 safety switch preventing access to unauthorised personnel. l Available with or without front
plate l Suitable upto 32 Amp.
3 to 5 Drilling plan
S Panel gap B3

B2
D

B1
L FRONT PLATE
IP40 protection from front
Length L = No of Stages x S + W

Quote B51 for mounting without front plate

TYPE B1 B2 B3 D F S W Max
S16/TP16/RT16/TP20/RT20 23 13.5 2.5 46 28 12 37 5
S25/S32/RT25/RT32 23 13.5 2.5 52 28 15 38 5

Lockable Mountings
Features : l Four hole round padlockable mounting l Secure with max. 3 padlocks in OFF
B33 position. Prevents operational access to unauthorised personnel. l Suitable for switches only
with 900 switching angle. l Available in Yellow/Red only.
S Drilling plan
3 to 5
Panel gap ØB3
ØB2

ON
D

SQ B1
L H F
Length L = No of Stages x S + W
IP55 protection from front
TYPE B1 B2 B3 D F H S W Max
S16/TP16/RT16/TP20/RT20 36 12 4.5 46 65 26 12 26 12
S25/S32/RT25/RT32 36 12 4.5 52 65 26 15 27 8
S40/S63/RT40/RT63 68 15 5.5 76 95 31 21 33 6
S80/S100/S125 68 15 5.5 92 95 31 26 40 6
S200 68 15 5.5 88 95 31 32 40 6
S400 68 15 5.5 88 95 31 64 40 3

16
 CAM OPERATED
ROTARY SWITCHES

Features : l Four hole rectangular padlockable mounting l Secure with max four padlocks in
B30 OFF position. l Prevents operational access to unauthorised personnel l Suitable for
switches with 900 switching angle. l Available in Yellow/Red only.

3 to 5
S H F1
Panel Drilling plan
gap Ø5.5 B2
0

F2
B1
L

IP55 protection from front

F3
Length L = No of Stages x S + W

TYPE B1 B2 D F1 F2 F3 H S W Max
S16/TP16/RT16/TP20/RT20 48 12 46 75 102 13.5 23 12 26 12
S25/S32/RT25/RT32 48 12 52 75 102 13.5 23 15 27 8
S40/S63/RT40/RT63 68 15 76 98 126 16 25 21 33 6
S80/S100/S125 68 15 92 98 126 16 25 26 40 6
S200 68 15 88 98 126 16 25 32 40 6
S400 68 15 88 98 126 16 25 64 40 2

Features : l Knob/Handle operatable switch l With key lockable assembly prevents switching
B63 by unauthorised personnel. l Key lock/Key removable only in OFF position l Lock assembly
can also be provided on top.
Drilling plan
3 to 5 Ø 5.5
48
S Panel
gap
B2
D

B5
L
IP40 protection from front B4
Length L = No of Stages x S + W

for handles instead of knob, key arrangement comes on top

TYPE B2 B4 B5 D F S W Max
S16/TP16/RT16TP20/RT20 15 23 43.5 46 64 12 45 12
S25/S32/RT25/RT32 15 23 43.5 52 64 15 45 12
S40/S63/RT40/RT63 15 23 43.5 76 64 21 47 6

Enclosure Mountings
Features :l Switches mounted in ABS plastic enclosure l Provides protection from dust and
B31 hazardous material with round padlockable device l Secure with max 3 padlocks in
OFF position l Prevents operational access to unauthorised personnel l Suitable for 900
switches. l Available in Yellow/Red only.
B
Ø 4.5

ON
F

E D A
Drilling plan

B31-Padlock type,
TYPE A L B D E F Stages
suitable only as 2
S16/TP16/RT16/ position isolator.
42 110 80 70 60 90 2
TP20/RT20 For square plate and
S25/S32/RT25/RT32 42 125 100 70 80 115 2 standard FL knob,
S40/S63/RT40/RT63 48 175 125 90 105 155 2 quote B17 mounting.

17
 CAM OPERATED
ROTARY SWITCHES

Features : l Switches mounted in sheet metal enclosures l Provides protection from dust and
M17 hazardous environment. l Knob/Handle operatable l Suitable for switches upto 32 Amp.

D1
Drilling plan

2Holes
0
1 2

A2
Ød
ØA3

D2
Rubber grommet

A1
D3

TYPE A1 A2 A3 D1 D2 D3 Max
S6/S10/TP6/TP10 70 60 4 85 89 98 4
S16/TP16/RT16/TP20/RT20 70 60 4 85 89 98 4
S25/S32/RT25/RT32 70 60 4 85 89 98 3
16 Amp Forward/Reverse 81 65 5 75 75 110 -

Rear Mountings
Features :l Four hole base mounted on rear side of the panel. l Knob/Handle operatable.
B02
3 to 5 Drilling plan
Panel gap A2(Base)
S Front / Base B2(Cover)
B3(Cover)
SQ.D

A1(Base)
G
L B1(Cover)

Length L = No of Stages x S + W
Quote B12 for next bigger size front plate

TYPE A1 A2 B1 B2 B3 D F G S W Max
S6/S10/TP6/TP10 36 M5 36 9 4.5 48 32 4.5 9.5 22 10
S16/TP16/RT16/
48 M5 36 12 4.5 60 48 3.5 12 30 12
TP20/RT20
S25/S32/RT25/RT32 48 M5 48 12 4.5 60 64 3.5 15 31 8
S40/S63/RT40/RT63 68 M6 68 15 5.5 84 88 5 21 41 6
S80/S100/S125 81 M6 68 15 5.5 101 88 5 26 48 6
S200 81 M6 68 15 5.5 101 88 5 32 48 6
S400 81 M6 68 15 5.5 101 88 8 64 48 3

Features : l Snap mounting base on Din EN50022 (Omega) rail 35mm and 1.2 mm thick
B21 or two hole rear mounting. l Provides easy termination.

M4 Drilling plan
10 3 to 5
S ØB2 Ø4.5
Panel gap
56

B1
L

IP40 protection from front Length L = No of Stages x S + W

TYPE B1 B2 B3 D F S W Max
S6/S10/TP6/TP10 20 9 4.5 33 32 9.5 28.5 10
S16/TP16/RT16/TP20/RT20 36 12 4.5 46 48 12 37 12
S25/S32/RT25/RT32 48 12 5.5 52 64 15 38 8

18
 CAM OPERATED
ROTARY SWITCHES

Features : l Mounted on rear side of the panel and operated from the front door
B42 l Door interlockable mechanism and panel door openable only in OFF position.
l Provides safety feature. l Knob/Handle oparatable.

A2(Base) Drilling plan

B3(Front) Front / Base
3 to 5 B2(Front)
Panel gap

SQ.D

SQF
G N SQ A1(Base)
00
L R2 SQ B1(Front)

IP55 protection from front Length L = No of Stages x S + W Mounting plate at front (F 42)

Quote B41 for door openable in both positions without door interlock

TYPE A1 A2 B1 B2 B3 D F G C N S W Max
S16/TP16/RT16/TP20/RT20 48 M5 48 15 4.5 60 64 3.5 45 22 12 54 8
S25/S32/RT25/RT32 48 M5 48 15 4.5 60 64 3.5 41 22 15 55 8
S40/S63/RT40/RT63 81 M6 68 18 5.5 101 88 5 46 26 21 66 6
S80/S100/S125 81 M6 68 18 5.5 101 88 5 46 26 26 72 6
S200 81 M6 68 18 5.5 101 88 5 46 26 32 72 6
S400 81 M6 68 18 5.5 101 88 5 46 34 64 72 3

Features : l Mounted on rear side of the panel and operated from the front door l Door
B34 interlockable mechanism and door openable only in OFF position with round padlockable
device. l Secure with max 3 padlocks in OFF position. l Available in Yellow/Red only.
Drilling plan
3 to 5 Front / Base
A2(Base) B2(Cover)
S Panel gap
B3(Cover)
0
SQ.D

O O
F N
0 0 F

R2

N
G A1(Base)
F
B1(Cover)
L C H
IP55 protection from front
Length L = No of Stages x S + W

Quote B32 for rectangular padlock coupled with door interlock ( Reference style B30 )

TYPE A1 A2 B1 B2 B3 D F G C N S W Max
S16/TP16/RT16/TP20/RT20 48 M5 36 15 4.5 60 65 3.5 45 24.5 12 54 6
S25/S32/RT25/RT32 48 M5 36 15 4.5 60 65 3.5 41 24.5 15 55 6
S40/S63/RT40/RT63 68 M6 68 18 5.5 84 95 5 46 33.5 21 66 6
S80/S100/S125 81 M6 68 18 5.5 101 95 5 46 33.5 26 72 6
S200 81 M6 68 18 5.5 101 95 5 46 33.5 32 72 6
S400 81 M6 68 18 5.5 101 95 5 46 33.5 64 72 3

Notes :

19
 CAM OPERATED
ROTARY SWITCHES

KNOBS AND HANDLES

TD - TEAR DROP FL - FLAG KNOB
A A
B

B
C

C
D D

CODE - TD A B C D CODE - FL A B C D
S6/S10/TP6/TP10 27 41 25 21 S6/S10/TP6/TP10 16.5 22 13.75 18 KNOBS / HANDLE
COLOURS
S16/TP16/RT16/TP20/RT20 27 41 25 21 S16/TP16/RT16/TP20/RT20 27 39 24 24
S25/S32/RT25/RT32 36 52 31 25 S25/S32/RT25/RT32 36 50 27 25 RED
S40 & ABOVE 50 70 42 33 S40 & ABOVE 50 68 42.5 32 BLACK

PG - PISTOL GRIP HANDLE BG - BALL GRIP HANDLE LV - LEVER HANDLE

36 36 50
10 2

114
87
71

67

90
54 36 55

CODE - PG CODE - BG CODE - LV

S16/TP16/RT16/TP20/RT20 S16/TP16/RT16/TP20/RT20 S80/S100/S125
S25/S32/RT25/RT32 S25/S32/RT25/RT32 S200/S400
S40/S63 S40/S63 -

ACCESSORIES
EXTENDED TERMINALS

S16 S32 8.5 S63 2 R8

1.5 7.5 Ø8.5
3.2

Ø3.8 Ø6.5 M4
5

8
13 5

.
27
13.80

8.5 8.5 9.5 16

Always mounted on switch supplied

as optional for S40 and S63
PUSH ON TERMINALS
S80, S100, S125, S200 S400 S16 Ø3.4
3 Ø10.5 22
3 53
6.3

Ø10.5

8.2
37

26

40

45 °

0.8

Always mounted on switch Always mounted on switch Mating terminal socket Code No : 1653

20
 CAM OPERATED
ROTARY SWITCHES

ACCESSORIES (Continued)

STANDARD FRAME BIGGER

STYLE SIZE STYLE

SQ20
SHROUDING COVERS S6/S10 ---
TP6/TP10
RECTANGULAR
SQ32
H

S16
TP16

SQ36
S6/S10
RT16
TP6/TP10
L
TP20
RT20
SQ48
D

S16
TP16

SQ48
S25/S32
RT25/RT32 RT16
TP20
TYPE L D H No. of RT20
Stages SQ64

210 200 73 2
S63
210 200 94 3

SQ68
175 110 115 2 S25/S32
S200 S40 & above
210 200 100 2 RT25/RT32

SQ88
S-SERIES
SQ68

--- S40 & above

SQ104

SPECIAL FRONT PLATES

48 x 60
H

48
S16
D TP16
RT16 ---
SQ 36

60

TP20
H RT20
TYPE øD
2 STAGE 3 STAGE 64 x 80
+02
S25/S32 65 48 63 64
+02
S16
S63 89 118 182 TP16
S25/S32
RT25/RT32 RT16
* Other special size mounting plates at Front or
80
SQ48

TP20
Rear can be supplied against requirement.
RT20

Colour Combination

CODE - YR CODE - GB CODE - BB CODE - AB

Yellow Front Plate Grey Front Plate Black Front Plate Alluminium Foil Front Plate
Red Knob Black Knob Black Knob with Black Knob

21
 CAM OPERATED
ROTARY SWITCHES

CUSTOMISED PROGRAMME
Front plate Programme Number

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36

Switching angle

Switching positions

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Locked position Contact closed Contact closed without Spring return

X X
interruption

1 2 3 With Without
Mounting
Switch Type Stop
Form
4 Type Colour 7
Front plate Optional extras

5
Marking
6 Type Colour Customer Date
Handle

CUSTOMER CODE No.

22
 CAM OPERATED
ROTARY SWITCHES

Front plate Programme Number 73037 Customised Programme Formation

P The switch design and construction gives flexibility for making customised
programmes within a very short period. Basically an engineer trying to specify
OFF 1 3 5 the customised programme should concentrate on the following points.
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
(a) Number of operating positions of switch handle
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
(b) Total number of contacts required
2 4 6
(c) Contact closing sequence of all the contacts required in various
Switching angle 60 0
positions of handle. Please note :
Switch positions
OFF 1 1) Each position should be identified and script plate marking required
2
3 in those postions should be mentioned .
4
TUBE 5 2) The standard latching angle (angle between positions)/
6
7 switching angles are 600, 900, 450 and 300. Spring return are also
8
TUBE & FAN 9 possible for 450 and 900 switching angle.
10
11
12
(d) Total number of contacts can be decided based on the actual need. You
FAN 13 may arrange the contacts to your convenience and number them as 1/2,
14
15 3/4, 5/6...etc. While making the switch, we may rearrange the contacts
FAN & LAMP
16
17
to use solid jumpers so as to avoid loose wire jumpers
18
19 (e) Fill up the Programme sheet by marking ‘X’ at places where contacts
20
NIGHT LAMP 21 have to Close ( NC ).
22
23
24
Also specify the ampere rating, mounting style, switching angle,
Locked positions Contact Closed without script plate markings, terminal marking, lockable position (If any)
X X Contact Closed interruption
Spring return

1
Switch Type S 16
2 Mounting
B03
3
Stop
With Without For example refer the sample customised programme sheet of a
Form X
4
Front plate
Type Colour 7 bedroom switch having 3 contacts controlling a tube, fan and night lamp
50 Yellow Optional extras
5
Marking Note:-The above construction carries a five digit number starting with
6
Handle
Type
Tear drop
Colour
Red
Customer Date (7xxxx) alloted by us .This number alone is sufficient for future
CUSTOMER CODE No.
correspondance and further ordering.

ORDERING CODE
Programme Code l Type l Ampere l Mounting l Knob l Color

Example : 6 1 1 9 7 S E B 0 3 T D Y R

Programme Selection Type Selection Ampere Selection

Programmes Prog Type Code Possible Amps Ampere Code Ampere Code
Code S-Series S 6 to 400 Amps 6 A 100 K
Isolators Pg 4 Touch Proof T 6 to 16 Amps 10 B 125 L
Changeovers with OFF Pg 5 Rear Access Termination R 16 to 63 Amps 16 C 160 M
Changeovers without OFF Pg 6 DC Switches D 16 to 500 Amps 20 D 200 N
Multistep with OFF Pg 7 Phase Selector only for 25 E 250 O
Multistep without OFF Pg 8 1 Pole 3 Way with OFF P 25 to 63 Amps 32 F 300 P
Instrumentation Switches Pg 9 40 G 400 Q
Motor Control Switches Pg 11 50 H 500 R
Mounting Selection
Gang Switches Pg 13 63 I 600 S
Control Switches Pg 14 For Mounting Styles Refer Table on Page 14 80 J 800 T

Knobs and Handles Selection Color Combination Selection

CODE - TD CODE - FL CODE - PG CODE - YR CODE - GB

Tear Drop Flag Knob Pistol Grip Yellow Front Plate Grey Front Plate
Red Knob Black Knob

CODE - BG CODE - LV CODE - BB CODE - AB

Ball Grip Lever Handle Black Front Plate Aluminium Foil Front Plate
Black Knob with Black Knob

23
 CAM OPERATED
ROTARY SWITCHES

BREAKER CONTROL SWITCHES

Breaker Control Switches are specially designed for remote tripping and closing of circuit NEUTRAL
breakers. These switches ensure antipumping operation of ACB and also eliminate the
possibility of coil burnout with two consecutive closing operations. T C
R L
I O
Construction : P S
E
These switches are constructed using state of the art mechanisms and materials. The contacts
are of AgCdO, double butt type, ensuring long life and better breaking capacity. Insulation is
achieved with glass filled polyamide, the construction of the switch allows flexibility in
programmes with different switching combinations, sequence locking, lost motion device
(LMD), spring return mechanism, mounting options etc.
Operations :
Breaker Control Switches have 3 operating positions i.e., trip, neutral and close in either l Any number of operations from
Stayput or Spring Return mechanism. In the Spring Return version the handle always returns to neutral to trip position
“Neutral”and does not stay in any other position. The contact block is divided into two, main
contacts and LMD contacts. Main contacts operate whenever the handle is rotated, where as l Permits only one close
the LMD contacts are activated only when the handle is operated to the other end. i.e. when operation after trip
the switch handle is rotated from neutral to close position then the LMD contacts take the close l Spring return to neutral position
configuration and when the handle returns back to neutral, the LMD contacts remain as it is in
close configuration.
When the handle is rotated from neutral to trip position then the LMD contacts change to trip
configuration and when the handle returns to neutral the LMD contacts remain in trip
configuration. Thus the LMD mechanism enables the switch to have a memory feature of the
previous operation, which is very essential for Circuit Breaker applications.
Apart from these features, a sequence lock can also be provided which acts like a mechanical
interlock in the sequence of operations of the switch not permitting two consecutitve close
operations.

Technical Specifications
GENERAL
DESCRIPTION UNIT SG25 SG32
ENDURANCE :
V AC 690 690 Mechanical
Rated Operational Voltage Ue
V DC 250 250 100,000 operations at 300 cycles/hour
Resistance to Surge Voltage Uimp kV 6 6 Electrical
Rated Uninterrupted Current Ith A 32 40 10,000 operations at 120 cycles/hour
Rated Operational Current Ie Operational Temperature
Pilot Duty AC15 250 C to 550 C, frequency upto 5 kHz
220-240V AC A 8 14
380-440V AC A 5 6
Short circuit protection
A 25 32
HRC fuse size
Rated short circuit kA 10 10
Terminal cross section
Rigid wire min mm2 1.5 2.5
max 4 6
Flexible wire min mm2 1 1.5
max 2.5 4
Terminal Screw M4 M4
Terminal Tightening Torque 1.2 Nm 1.2 Nm
CSA / UL RATINGS
Voltage Rating V 600 600
Ampere Rating A 20 30
VA Rating AC-720 VA DC-275 VA
DC 13 RATING
SG 25 SG 32
No of
Voltage Contacts Inductive L / R Amps Inductive L / R Amps
Resistive Resistive
in series Amps 10 20 40 Amps 10 20 40
m sec m sec m sec m sec m sec m sec
50V 1 20 20 15 6 25 25 18 8
2 - - 20 14 - - 25 18
3 - - - 20 - - - 25
125V 1 3 2.5 1.5 1.0 5 3 2 1.2
2 20 15 10 5 25 18 12 6
3 - 20 20 10 - 25 25 12
250V 1 1.0 0.5 0.3 0.2 1.2 0.6 0.4 0.3
2 5 2 1.0 0.5 6 2.5 1.2 0.6
3 20 10 4 1 25 12 5 1.2

24
 CAM OPERATED
ROTARY SWITCHES

Mounting Styles
B03 Sequencial Lock
LMD
Contacts(L) 65
Main Latching Part Ø 12 Ø 5.5
50 SQ.64
Contacts(M)

NEUTRAL

T C
L
ØD

R O
I S
P E

Spring
13 LxS MxS 17.5 Return

80
26
SQ.48
Stayput
17.5
TYPE D W Drilling Plan

SG25 58 14
SG32 62 16
M No of Stages in Main Contacts L No of Stages in LMD Contacts

B90 LMD Sequencial Lock

55
Contacts(L) Main Latching Part Ø12 Ø 5.5
40 SQ.64
Contacts(M)

NEUTRAL

T C
ØD

R L
I O
S
P E

LxS MxS Spring

13 17.5
75

Return
26
SQ.48
Stayput
17.5 Drilling Plan

TYPE D W
SG25 58 14
SG32 62 16 M No of Stages in Main Contacts L No of Stages in LMD Contacts

Breaker Control Ordering Code

1 2 3 4 5 6 7 8 9 10 P G B B
Example : 1 Q S L 1 1 E B 9 0 P G B B
25 Ampere spring return TNC with 1 set of main contact 1NO+1NC, 1 LMD contact in trip position and 1 LMD contact in close position with
sequential locking and barrell lock mounting.

Digit 1 Digit 2 Digit 3 Digit 4

No of Main Contacts in Sequence Latching LMD
Trip/Close position Locking Code Mechanism Code Contacts Code
Description Code If required Q Spring Return S If required L
1 NO + 1 NC 1 Not required O Stayput C Not required D
2 NO + 2 NC 2
3 NO + 3 NC 3
4 NO + 4 NC 4
5 NO + 5 NC 5
6 NO + 6 NC 6
7 NO + 7 NC 7
8 NO + 8 NC 8
9 NO + 9 NC 9

Digit 5 Digit 6 Digit 7 Digit 8, 9 and 10

No of LMD Contacts No of LMD Contacts Ampere Rating Code
in Trip position in Close position Mounting Code

Description Code Description Code 25 Ampere E Standard Front

1 Contact 1 1 Contact 1 32 Ampere F Mounting B 03
2 Contact 2 2 Contact 2 Barrel Lock with
Centre Key B 90
3 Contact 3 3 Contact 3
4 Contact 4 4 Contact 4
5 Contact 5 5 Contact 5
6 Contact 6 6 Contact 6
If not required 0 If not required 0

25
 CAM OPERATED
ROTARY SWITCHES

EXPLODED VIEWS
Cam Operated Rotary Switch

Ensure Mating Orientation

with Knob PANEL FIXING
NUT
2

B2
A4
A2
SWITCH
FRONT PLATE &
PANEL FIXING
SCREW

MOUNTING PLATE

SCRIPT PLATE
PANEL
THICKNESS
3 to 5mm

RING
FRONT PLATE

KNOB
RASTER PLATE

SCREW

Breaker Control Switch

Ensure Mating Orientation

CLAMPING BOLTS
with Knob

B2
A4
A2
SWITCH

MOUNTING PLATE
T
R
I
P
PANEL
THICKNESS
3 to 5mm

BARREL LOCK
ASSEMBLY

26
 CAM OPERATED
ROTARY SWITCHES

DC SWITCHES

Technical Specifications

RATED OPERATIONAL CURRENT le

DC
DESCRIPTION UNIT SWITCH TYPE
RATINGS
D 16 D 25 D 32 D 40 D 63
Rated on Interrupted Current (l th) A 20 32 40 50 80
DC 22A L/R 2m sec
Rated
Operational 110 V 250 V 460V
Voltage A 16 25 32 40 63
No of Series
1 2 4
Contacts

DC 23A L/R 7.5m sec

Rated
Operational 24 V 48 V 70 V 110 V 180 V 250 V
Voltage A 10 16 25 32 40
No of Series
Contacts 1 2 3 4 5 6

AC AC3 Rating 3 Phase 380-440V HP 7 10 14 20 25

RATINGS AC21 Rating A 16 25 32 40 63
Fuse Protection A 16 25 32 40 63
Short Circuit through fault current kA 5 10 10 20 20
Terminal [Rigid] min mm2 1.5 1.5 1.5 1.5 1.5
GENERAL Cross Section [Flex] max mm2 4 4 6 10 16
Tightening Torque Nm 0.8 1.2 1.2 2 2
Maximum Contact Stages 16 10 10 6 6

DESCRIPTION UNIT D 100 D 200 D 300 D 400 D 500

DUTY RATING - DC 22 A L/R 2m sec
Operational Voltage V DC 250 250 250 250 250
Voltage for AC Rating V AC 460 460 460 460 460
Operational Current A 100 200 300 400 500
Thermal Current (l th) A 125 250 375 500 625
Switching Angle Deg 90 90 90 90 90
Maximum Contact Stages 9 9 9 9 9

27
 CAM OPERATED
ROTARY SWITCHES

Construction and Features

D16 - D63
D series switches are designed for DC Switching applications. These switches are
Constructed using snap action mechanism which provides "Quick Make Quick
Break" of the contacts which is essential for DC switching. The contacts are of
AgCdO, double break, butt type, housed in a glass filled polyamide contact stage
and are operated through cams for higher electrical endurance and smooth
operation.
Suitable for 90 and 60 degree switching programmes and applicable for both
AC and DC Switching. Suitable switching programmes for Isolator, Changeover,
Multistep and Gang Switches etc. are offered.

3 to 5 ØB3 Drilling plan

S Panel gap

ØB2
SQF
ØD

L SQ B1

TYPE B1 B2 B3 D F S
D 16 48 12 5.5 50 64 12
D 25 / D 32 48 12 5.5 50 64 15
D 40 / D 63 68 15 5.5 70 64 21

STAGES 1 2 3 4 5 6 7 8 9 10 11 12
D 16 62 74 86 98 110 122 134 146 158 170 182 194
Length
D 25/32 65 80 95 110 125 140 155 170 185 200 215 230
L in mm
D 40/63 69 90 111 132 153 174 195 216 237 258 279 300

D100 - D500

170 PCD 0.8

236.0

S
24 1.5 3.1
1.5 24.5

"L" 138.5

L
TYPE S
1 2 3 4 5 6 7 8
D100 - D500 22 72.5 94.5 116.5 138.5 160.5 182.5 204.5 226.5

28 Product development is a continous process. Hence data given in the catalogue is subject to change without intimation.
 Salzer Electronics Limited
Samichettipalayam, Coimbatore - 641 047,India.
Tel : +91- 422- 2692531 | Fax : +91- 422- 2692170 | e-mail : [email protected] | www.salzergroup.com