PROJECT AT A GLANCE

1 NAME OF THE UNIT XXXX GRANITES

2 TYPE OF PROJECT MINERAL BASED
3 SECTOR SMALL
4 CONSTITUTION PROPRIETORSHIP
5 LINE OF ACTIVITY CUTTING & POLISHING OF GRANITE

BOULDERS
6 INSTALLED CAPACITY 1,20,000 Sq.Ft per Annum
7 UTILISATION CAPACITY @ 60 % 84,000 Sq.Ft per Annum
8 NAME & ADDRESS OF UPPINIVALASA DURGARAO

ENTREPRENEUR Thotada Vill, Nadagam Post,

NarasannapetaMandal, Srikakulam Dist.

8 ADDRESS OF THE UNIT S.No.257/5, Near Narasingupalli Vill,

Bammidi post, kotabommali Mandal,

Srikakulam Dist.
9 TOTAL PROJECT COST Rs. 2,22,00,000
10 COST OF PRODUCTION (PER ANNUM) Rs. 1,67,24,947
11 SALES REVENUE (PER ANNUM) Rs. 1,80,00,000
12 NET PROFIT (PER ANNUM) BEFORE TAX Rs. 12,75,053
12 NET PROFIT RATIO 7.08 %

13 RATE OF RETURN ON INVESTMENT 10.45 %

14 BREAK EVEN POINT 76.9 %
 A Feasibility Report on Granite Cutting & Polishing Plant

INTRODUCTION

INTRODUCTION

Granite technically refers to a light-coloured granulose plutonic rock composed of

felspars, plagioclase, quartz (felsic minerals) and minor amounts of mafic minerals,
such as biotite, hornblende, pyroxene, iron oxides, etc. But, in the commercial
parlance, the term granite has become synonymous with all those crystalline rocks
which have pleasing colours, strength to bear the processes of quarrying and cutting
& polishing and are used commonly for decorative purposes. Being more resistant to
wear and tear as well as weathering, granite is most sought-after stone to be used as

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 A Feasibility Report on Granite Cutting & Polishing Plant

building as well as decorative stone. The fascination for granite is due to its taking
mirror-like polish, high compressive strength, longevity and beauty. India possesses
enormous deposits of all types of dimension stones. It is one of the largest producers
of dimension stones in the world. The dimension stone industry employs over one
million workforce. This industry plays a vital role in the economy of states like Tamil
Nadu, Andhra Pradesh, Karnataka and Rajasthan. Rural economy of many developing
states like Madhya Pradesh, Uttar Pradesh, Orissa and North-Eastern States is
dependent on this industry.

The granite used for decorative purposes is a costly material in comparison with other
materials. Hence, its utilisation and trade within the country has been at a low profile
compared with the exports. With the emergence of the rich middle class and spurt in
construction activity, the internal trade is on the rise.

Although granite is a minor mineral, it is a major contributor in foreign exchange

earnings. India is the second largest exporter of raw granite after China and ahead of
Brazil and South Africa. India ranked fifth in the export of processed (value added
finished) product.

RESOURCES
India is endowed with abundant resources of a wide variety of granite. As on
1.4.2005, resources of granite dimension stone of all types are estimated at 37,426
million cubic metres. Of these resources, 1,130 million cubic metres (about 3%) fall
in reserves category while remaining 36,296 million cubic metres or about 97% fall in
resources category.

Gradewise classification reveals that about 8% resources fall under black granite
while 91% under coloured granite. About 1% reserves and resources are of
unclassified grade.

Under reserve category, about 23 million cubic metres of all grades fall under proved
category while 1,162 million cubic metres fall under probable category.

Statewise breakup of resources reveals that Karnataka with about 25% resources is
leading followed by Jharkhand (24%), Rajasthan (23%), Andhra Pradesh (6%),
Madhya Pradesh (5%) and Orissa (5%) which together accounted for 88% resources.
With regards to reserves, about 93% reserves are located in Madhya Pradesh (86%)
and Orissa (7%).

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 A Feasibility Report on Granite Cutting & Polishing Plant

The Market Prospects

Granite known as “King of Stones” because of its inherent characteristics such as
extra fine mirror polish, scratch free glossy surface and durability. Indian granite has
become the most sought after and extensively used stone material in building
constructions and massive structural works throughout the world and is well known in
the international market not only for its elegance and aesthetic quality but also for its
durability.

The usage of granite tiles and slabs is increasing as the construction activity is
growing up. There is huge market potential for granite monuments in overseas. Slabs
of fine finish are also being exported form our district. As there are large granite
recourses in our district, the cutting and polishing activity becomes good investment
decision.

Project Demand

The rapid development of urban areas, high-rise buildings, housing complexes, malls,
governmental and non governmental buildings make use of granite for both their
interiors and exteriors. Once limited to the wealthy, granite has now become a part of
the common people’s use because of the supply of granite from the new granite
industries.

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 A Feasibility Report on Granite Cutting & Polishing Plant

BASIS AND PRESUMPTIONS

BASIS & PRESUMPTIONS

 It is assumed that the unit will operate on Two shift basis for 25
working days a month and 300 working days in a year.

 The Installed capacity of the unit is 1,80,000 Sq Ft per annum if the

plant runs overall day. 60% capacity utilization is considered on two
shift running.

 Raw materials are supplied from different destinations. Raw material

cost includes transportation charges. The materials are supplied to the
site.

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 A Feasibility Report on Granite Cutting & Polishing Plant

 The salaries and wages for staff and labour have been taken into
consideration on the basis of prevailing market rates and Minimum
Wages Act.

 Interest on term loan has been taken at the rate of 14% on an

average. This rate may vary depending upon the policy of the financial
institutions/agencies from time to time.

 The cost of plant and machinery, Raw materials, selling price of finished
products etc. are the prices collected at the time preparation of project
report and may vary depending upon location, manufacturers, market
and other various reasons.

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 A Feasibility Report on Granite Cutting & Polishing Plant

FEASIBILITY STUDY

INTRODUCTION

Feasibility literally means whether some idea will work or not. It knows
beforehand whether there exists a sizeable market for the proposed
product/service, what would be the investment requirements and where to
get the funding from, whether and wherefrom the necessary technical know-
how to convert the idea into a tangible product may be available, and so on.
As feasibility study is a multivariate concept, I have studied all the aspects to
assess our proposed project to be viable not only in technical terms but also
in economic and commercial terms too.

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 A Feasibility Report on Granite Cutting & Polishing Plant

In this study, I put my intention on all the facets of the feasibility of the
proposed project viz., marketing, technical, financial, economic and legal.

MARKET ANALYSIS

A market, whether a place or not, is the arena for interaction among

buyers and sellers. From seller’s point of view, market analysis is primarily
concerned with the aggregate demand of the proposed product/service in
future and the market share expected to be captured. Success of the
proposed project clearly hinges on the continuing support of the customers.
However, it is very difficult to comprehensively identify the market for one’s
product/service. In view of this, I have tried my level best to assess the
market for Industrial fasteners. For this, we formed as a team and conducted
survey in Srikakulam, Vizianagaram and Visakhapatnam Districts. We have
covered mainly the Industrial sectors in these districts. We have taken into
consideration the following aspects and compile the information which was
collected:
 Consumption trends.
 Past and present supply position
 Production possibilities and constraints
 Imports and Exports
 Competition
 Cost structure
 Elasticity of demand
 Consumer behaviour, intentions, motivations, attitudes,
preferences and
 requirements
 Distribution channels and marketing policies in use
 Administrative, technical and legal constraints impinging on the
marketing of the product

TARGETTED MARKET AND CUSTOMERS

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 A Feasibility Report on Granite Cutting & Polishing Plant

For granite slab & tiles, there is good domestic market. Slabs with fine finish
and monuments of different colours, colour patterns and design have export
market. we want to concentrate on both domestic and international market.
To achieve this, we want to market our product at a cost effective manner
and supply the customers the high quality product. The very next, we would
plan to supply our product to renowned Distributors and Dealers and also
traders in this field.

UNIT LOCATION

I am planning to start this unit at an open plot located near Narasingupalli

village of Kotabommali mandal. Our proposed location is very nearer to
Golden Qudratal National High Way. Transport facilities are not at all a burden
to this location. Major Transport operators are having franchisees in
Narasannapeta town. It helps us easy transportation of raw materials which
would be procured the surrounded area of Tekkali. Final product can also
been transported and delivered to any location from our proposed location.

Because of these potential advantages, I have chosen location of unit for my

business. Concerning with Government friendly decisions towards
entrepreneurship development, there are so many concessions and subsidies
are offered particularly to MSME sector. By starting this unit at this location, I
can avail Investment subsidy and other concessions form State Government
as per Industrial Investment Promotion Policy (IIPP) 2010-15.

PROPOSED NAME OF UNIT

We would like to name the production unit as

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 A Feasibility Report on Granite Cutting & Polishing Plant

TECHNOLOGY & ENGINEERING

PROCESS DETAILS

The processing of granite dimension stones essentially involves the following major
operations: quarry opening; blasting; cutting; polishing and ornamenting.

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 A Feasibility Report on Granite Cutting & Polishing Plant

Quarrying for dimension stone requires a specialized method of extraction. Normal

quarrying methods use large quantities of explosives to move huge volumes for
breaking down into aggregate. This creates cracking throughout the stone, which
renders it unsuitable for this purpose. Many a dimension stone quarry has been
rendered useless by the over use of explosives.

Wire sawing is used for primary block extraction. The system consists of a long
stranded wire or diamond tipped wire fed through a series of pulleys and assisted by
abrasives. Stranded wire has been used for many years in marble and sandstone,
whilst improvements in diamond technology, has seen the recent introduction of wire
sawing in granite quarries. The yield from wire sawing is much higher and gives a
semi finished surface which allows a close examination of the material before further
working.

Cutting is performed by a gang-saw for producing granite slabs. Gang sawing uses a
reciprocating frame with up to 120 steel blades working theirs way through the block.
It can take up to one week to saw each block.

Surface finishing or polishing of shaped marble blocks by rubbing beds and polishing
machines in order to attain attractive color and uniform texture,

PROCESS FLOW CHART

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 A Feasibility Report on Granite Cutting & Polishing Plant

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 A Feasibility Report on Granite Cutting & Polishing Plant

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 A Feasibility Report on Granite Cutting & Polishing Plant

FINANCIAL ANALYSIS

FINANCIAL ASPECTS

A. FIXED CAPITAL

1. LAND & BUILDING

a. Land

i. Cost of land (1.34 Acres) : Rs. 12,00,000

(Including Stamp duty and registration charges)

ii. Site Developement : Rs. 1,50,000

(Includes Land filling, Levelling etc.)

b. Buildings

S.NO DESCRIPTION SIZE UNIT RATE AMOUNT

IN RS.
i Main Factory shed - RCC framed
superstructure with brick walls, IPS 40’ Ft X Rs.500 per 15,00,000/-
flooring and roofing consisting of GI 75’ Ft Sq. ft.
& ACC sheets affixed with J Hooks (3000
and nuts to steel trusses made of Sq. ft.)

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 A Feasibility Report on Granite Cutting & Polishing Plant

MS angle of desired section and

strength bearing capacity.
Auxiliary structures
Ii Office unit 15’ X 18’ Rs.450 per 1,21,500/-
(270 Sq.
Sq. ft.
ft.)
iii Bore well and water connections -- -- 1,50,000/-
and compound wall
iv Sanitary and plumbing charges -- -- 30,000/-
TOTAL CIVIL CONSTRUCTION COST 18,01,500/-

2. MACHIERY & EQUIPMENT

S.NO DESCRIPTION NOS RATE(Rs) AMOUNT IN RS.

i Automatic vertical Block 1 9,50,000 9,50,000
cutting machine; single balde,
2.7 m dia Step Cutting
arrangement; Complete with
motors of 30 HP Capacity
ii Automatic vertical Block 1 9,25,000 9,25,000
cutting machine; single balde,
2.5 m dia Step Cutting
arrangement; Complete with
motors of 25 HP Capacity
iii Super saw edge cutting 2 2,25,000 4,50,000
machine; blade travel, motorized
up-down movement capability;
9.5 HP motors
iv Bridge type auto polishing 1 9,25,000 9,25,000
Machine; pneumatically
controlled polishing heads; 24 HP
motors
v Radial Hand polishing 6 96,500 5,79,000
Machine; pneumatic regulated
pressure capability; 6 HP motors.

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 A Feasibility Report on Granite Cutting & Polishing Plant

vi Gantry Crane; Capcity 30 MT and 1 28,75,000 21,75,000

Span of 12 Mtrs
vii Granite Calibration Machine 1 1,50,000 1,50,000
viii EOT Crane; with Chain Pulley 1 2,00,000 3,75,000
2000 Kg capacity
TOTAL 64,29,000
vii Excise Duty & Cess @ 10.3 % 6,62,187
vii CST @ 2 % 1,28,580
viii Packaging & Forwarding Charges @ 2 % 1,28,580
viii Installation & Erection Charges @ 3 % 1,92,870
TOTAL 75,41,217

3. OTHER FIXED EXPENSES

S.NO DESCRIPTION AMOUNT IN RS.

I Wooden Furniture for office 25,000
Ii Fire Fighting Equipment (Dry powder type (stored 75,000
pressure) fire extinguisher-1 no, Carbon dioxide fire
extinguisher- 1 no, Dry chemical powder fire extinguisher
– 1 no, Fire protection system) & First aid accessories
including VAT
Iii Dell Inspiron 560 Desktop Computer; 2GB DDR3 SDRAM, 55,000/-

320GB SATA HDD, 512MB ATI® Radeon HD 4350 graphics

card, Dell IN1910N Widescreen 18.5” Flat Panel Monitor with

HP LaserJet M1005 Multifunction Printer including VAT

Iii Electrification with internal & external electrical equipment 3,50,000/-

including cost of Distribution Transformer (DTR) for 74 HP

power load; charges towards pertaining approvals &

clearances.
Iii Preliminary & Pre-operative charges; includes preparation of 50,000/-

Detailed Project Report and other relating layout drawings,

market survey expenses etc.

TOTAL 5,55,000/-

TOTAL FIXED CAPITAL INVESTMENT

 Cost of Land 12,00,000/-

2
 Buildings 18,01,500/-

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 A Feasibility Report on Granite Cutting & Polishing Plant

 Machinery & Equipment 75,41,217/-

2
 Other Fixed Expenditure 5,55,000/-

3
TOTAL 1,10,97,717/- Say Rs. 1,10,00,000

B. WORKING CAPITAL (per month)

1. CUTTING & POLISHING ABRASIVES

SL.NO MATERIAL QTY. RATE / TON TOTAL AMOUNT

. (in Rs.) (in Rs.)
i Resinbond Segments # 50 sets 900 45,000
400
Resinbond Segments # 30 sets 900 27,000
800
Resinbond Segments # 20 sets 900 18,000
1500
Resinbond Segments # 10 sets 900 9,000
3000
ii Metal Bond Segments # 60 Sets 900 54,000
50 / 60
Metal Bond Segments # 60 Sets 900 54,000
100
Metal Bond Segments # 40 Sets 900 36,000
200
Metal Bond Segments # 30 Sets 900 27,000
50 / 60
iii Resin Cup # 100 30 Nos 225 6,750
Resin Cup # 200 20 Nos 225 4,500
Resin Cup # 400 20 225 2,250
iv Dia Ceramica Pad 4" # 200 Nos 150 30,000
60
Dia Ceramica Pad 4" # 175 Nos 150 26,250
100
Dia Ceramica Pad 4" # 150 Nos 150 22,500
200
Dia Ceramica Pad 4" # 100 Nos 150 15,000

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 A Feasibility Report on Granite Cutting & Polishing Plant

800
v Metal Cup 3" # 60 10 Nos 900 9,000
Metal Cup 3" # 100 10 Nos 900 9,000
Metal Cup 3" # 200 5 Nos 900 4,500
Metal Cup 3" # 800 10 Nos 900 9,000
vi G.C Wheel 30 Nos 100 3,000
vii 24" Blade Segments with 4 Nos 6,000 24,000
blank
viii 8" Dry Cutter 5 Nos 3,200 16,000
ix 4" Dry Cutter 5 Nos 1,800 9,000
x 4" Cup Wheel 5 Nos 1,800 9,000
xi Buff 8" 4 Nos 6,500 26,000
xii Buff 6" 4 Nos 3,500 14,000
TOTAL 5,10,750

Note: the diamond cutting and polishing abrasives

procured are sufficient for two months. Hence half of

the above head is taken into consideration for monthly

requirement.

1. RAW MATERIALS

SL.NO MATERIAL QTY. RATE / CuM TOTAL AMOUNT

. (in Rs.) (in Rs.)
i Granite Rough Dressed 25 20,000.00 5,00,000
Block (1 m X 1 m X 1 m)
TOTAL 5,00,000

2. SALARY & WAGES

SL.NO. DESIGNATION NOS SALARY TOTAL AMOUNT(in RS.)

i Manager 1 Rs. 10,000 10,000
i Production Supervisor 6 Rs. 8,000 48,000
ii Machine Operator 24 Rs. 6,000 1,44,000
iii Semi Skilled Worker 12 Rs. 4,500 54,000
iii Accountant cum Store 1 Rs. 5,000 5,000
keeper
iv Watchman 3 Rs. 3,500 10,500
TOTAL 47 2,71,500

3. UTILITIES

SL.NO. DESCRIPTION UNIT RATE/UNIT AMOUNT (in RS.)

i Electricity 20888 Units Rs. 4.25 88,774
(motive power: 70 HP) (70X0.746X16X25)

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 A Feasibility Report on Granite Cutting & Polishing Plant

TOTAL 88,774

4. OTHER EXPENSES

SL.NO. DESCRIPTION AMOUNT (in RS.)

I Transportation & Conveyance 10,000
ii Repair & Maintenance 5,000
iii Insurance 10,000
iv Telephone Charges 2,000
v Other Consumables 5,000
vi Advertisement & Publicity 5,000
vii Miscellaneous expenses 4,000
TOTAL 41,000

TOTAL RECURRING EXPENDITURE

1 Cutting & Polishing Abrassives 2,55,375/-

1 Raw Materials 5,00,000/-
2 Salaries & Wages for Personnel 2,71,500/-
3 Utilities 88,774/-
4 Other Expenses 41,000/-
TOTAL 11,56,649 Say Rs.12,00,000

TOTAL CAPITAL INVESTMENT

I) TOTAL FIXED CAPITAL : Rs. 1,10,00,000

II) TOTAL WORKING CAPITAL : Rs. 12,00,000

TOTAL : Rs. 1,22,00,000

MEANS OF FINANCE

I) MY CONTRIBUTION : Rs. 6,10,000

(@ 5 % On Capital Investment)

II) TERM LOAN FROM BANK : Rs. 1,04,50,000

III) LOAN FOR WORKING CAPITAL : Rs. 11,40,000

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 A Feasibility Report on Granite Cutting & Polishing Plant

COST OF PRODUCTION (per annum)

SL.NO PARTICULARS AMOUNT IN RS.

1 Total Recurring Cost 1,44,00,000
2 Depreciation @ 5% on Buildings 90,075
3 Depreciation @ 10% on Machinery & Equipment 7,67,122
4 Depreciation @ 15% on Office Furniture 3,750
5 Interest on Total Investment @ 12% 14,64,000
TOTAL 1,67,24,947

TOTAL SALES (per Annum)

BY SALE OF…

1,50,000 sft Granite slabs @ Rs. 120 / sft Rs. 1,80,00,000

TOTAL Rs. 1,80,00,000

PROFITABILITY ESTIMATES

A. Sales revenue per Annum : Rs. 1,80,00,000

B. Cost of production per Annum : Rs. 1,67,24,947

C. Net Profit before Tax (A-B) : Rs. 12,75,053

PROFIT RATIO

Net Profit per year

Net Profit Ratio = -------------------------- X 100
Annual Sales Revenue

12,75,053
= ----------------- X 100
1,80,00,000

= 7.08 %

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 A Feasibility Report on Granite Cutting & Polishing Plant

RATE OF RETURN ON INVESTMENT

Net Profit per year

Rate of return on Investment = -------------------------- X 100
Total Capital investment

12,75,053
= ----------------- X 100
1,22,00,000

= 10.45 %

BREAK EVEN ANALYSIS

FIXED COST

(In Rs.)

Depreciation @ 5% on buildings 90,075

Depreciation @ 10% on Machinery & Equipment 7,67,122

Depreciation @ 15% on Office Furniture 3,750

Interest on investment @ 12 % 14,64,000

40% of Salaries & Wages 13,03,200

40% of utility charges 4,26,115

40% of other expenses 1,96,800

TOTAL 42,51,062

Fixed Cost
B.E.P. = --------------------------- × 100
Fixed Cost + Profit

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 A Feasibility Report on Granite Cutting & Polishing Plant

42,51,062
B.E.P. = ---------------------------- × 100
42,51,062 + 12,75,053

= 76.9 %

REPAYMENT SCHEDULE WITH INTEREST @ 12 % ON TERM LOAN

Amortization Table for INR10450000.00 borrowed

Month 1 2 3 4 5 6 7 8 9 10 11 12
Year 1 1 1 1 1 1 1 1 1 1 1 1
Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447
) 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06
Principal 79971 80770 81578 82394 83218 84050 84890 85739 86597 87463 88337 89221
Paid (INR) .06 .77 .48 .26 .20 .39 .89 .80 .20 .17 .80 .18
Interest 10450 10370 10289 10207 10125 10042 99580 98731 97873 97007 96133 95249
Paid (INR) 0.00 0.29 2.58 6.80 2.85 0.67 .17 .26 .86 .89 .26 .88
Total 10450 20820 31109 41316 51442 61484 71442 81315 91102 10080 11041 11994
Interest (INR) 0.00 0.29 2.87 9.67 2.52 3.19 3.36 4.62 8.48 36.37 69.63 19.51
Balance (INR) 10370 10289 10207 10125 10042 99580 98731 97873 97007 96133 95249 94357
028.9 258.1 679.7 285.4 067.2 16.85 25.96 86.16 88.96 25.80 88.00 66.82
4 7 0 4 3
Month 1 2 3 4 5 6 7 8 9 10 11 12
Year 2 2 2 2 2 2 2 2 2 2 2 2
Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447
) 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06
Principal 90113 91014 91924 92843 93772 94710 95657 96613 97579 98555 99541 10053

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 A Feasibility Report on Granite Cutting & Polishing Plant

Paid (INR) .39 .52 .67 .92 .35 .08 .18 .75 .89 .69 .24 6.66
Interest 94357 93456 92546 91627 90698 89760 88813 87857 86891 85915 84929 83934
Paid (INR) .67 .53 .39 .14 .70 .98 .88 .31 .17 .37 .81 .40
Total 12937 13872 14797 15714 16621 17518 18406 19285 20154 21013 21862 22702
Interest (INR) 77.18 33.71 80.10 07.25 05.95 66.93 80.81 38.11 29.28 44.66 74.47 08.87
Balance (INR) 93456 92546 91627 90698 89760 88813 87857 86891 85915 84929 83934 82929
53.43 38.91 14.24 70.32 97.97 87.89 30.71 16.96 37.07 81.39 40.14 03.49
Month 1 2 3 4 5 6 7 8 9 10 11 12
Year 3 3 3 3 3 3 3 3 3 3 3 3
Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447
) 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06
Principal 10154 10255 10358 10461 10566 10672 10778 10886 10995 11105 11216 11328
Paid (INR) 2.02 7.44 3.02 8.85 5.04 1.69 8.90 6.79 5.46 5.01 5.57 7.22
Interest 82929 81913 80888 79852 78806 77749 76682 75604 74515 73416 72305 71183
Paid (INR) .03 .61 .04 .21 .02 .37 .15 .27 .60 .04 .49 .84
Total 23531 24350 25159 25957 26745 27523 28290 29046 29791 30525 31248 31960
Interest (INR) 37.91 51.52 39.56 91.77 97.79 47.16 29.32 33.58 49.18 65.22 70.72 54.55
Balance (INR) 81913 80888 79852 78806 77749 76682 75604 74515 73416 72305 71183 70050
61.46 04.02 21.00 02.15 37.12 15.43 26.53 59.74 04.27 49.26 83.69 96.47
Month 1 2 3 4 5 6 7 8 9 10 11 12
Year 4 4 4 4 4 4 4 4 4 4 4 4
Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447
) 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06
Principal 11442 11556 11671 11788 11906 12025 12145 12267 12390 12513 12639 12765
Paid (INR) 0.09 4.29 9.94 7.14 6.01 6.67 9.23 3.83 0.56 9.57 0.97 4.88
Interest 70050 68906 67751 66583 65405 64214 63011 61797 60570 59331 58080 56816
Paid (INR) .96 .76 .12 .92 .05 .39 .82 .23 .49 .49 .09 .18
Total 32661 33350 34027 34693 35347 35989 36619 37237 37843 38436 39017 39585
Interest (INR) 05.52 12.28 63.40 47.32 52.37 66.76 78.59 75.82 46.31 77.80 57.89 74.07
Balance (INR) 68906 67751 66583 65405 64214 63011 61797 60570 59331 58080 56816 55539
76.38 12.09 92.15 05.01 39.01 82.34 23.10 49.28 48.71 09.14 18.18 63.30
Month 1 2 3 4 5 6 7 8 9 10 11 12
Year 5 5 5 5 5 5 5 5 5 5 5 5
Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447
) 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06
Principal 12893 13022 13152 13283 13416 13550 13686 13823 13961 14101 14242 14384
Paid (INR) 1.42 0.74 2.95 8.18 6.56 8.22 3.31 1.94 4.26 0.40 0.50 4.71
Interest 55539 54250 52948 51632 50304 48962 47607 46239 44856 43460 42050 40626
Paid (INR) .63 .32 .11 .88 .50 .83 .75 .12 .80 .66 .55 .35
Total 40141 40683 41213 41729 42232 42722 43198 43660 44109 44543 44964 45370
Interest (INR) 13.70 64.02 12.13 45.02 49.52 12.35 20.10 59.22 16.02 76.68 27.23 53.58
Balance (INR) 54250 52948 51632 50304 48962 47607 46239 44856 43460 42050 40626 39187
31.88 11.14 88.19 50.01 83.46 75.23 11.93 79.99 65.73 55.33 34.83 90.12

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 A Feasibility Report on Granite Cutting & Polishing Plant

Month 1 2 3 4 5 6 7 8 9 10 11 12
Year 6 6 6 6 6 6 6 6 6 6 6 6
Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447
) 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06
Principal 14528 14673 14820 14968 15118 15269 15422 15576 15732 15889 16048 16208
Paid (INR) 3.16 5.99 3.35 5.38 2.24 4.06 1.00 3.21 0.84 4.05 2.99 7.82
Interest 39187 37735 36267 34785 33288 31777 30250 28707 27150 25577 23988 22383
Paid (INR) .90 .07 .71 .68 .82 .00 .06 .85 .22 .01 .07 .24
Total 45762 46139 46502 46850 47183 47500 47803 48090 48362 48617 48857 49081
Interest (INR) 41.48 76.55 44.26 29.94 18.76 95.76 45.82 53.67 03.89 80.90 68.96 52.20
Balance (INR) 37735 36267 34785 33288 31777 30250 28707 27150 25577 23988 22383 20762
06.96 70.97 67.62 82.24 00.01 05.95 84.95 21.74 00.90 06.85 23.87 36.05
Month 1 2 3 4 5 6 7 8 9 10 11 12
Year 7 7 7 7 7 7 7 7 7 7 7 7
Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447
) 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06
Principal 16370 16534 16699 16866 17035 17205 17378 17551 17727 17904 18083 18264
Paid (INR) 8.70 5.78 9.24 9.23 5.93 9.49 0.08 7.88 3.06 5.79 6.25 4.61
Interest 20762 19125 17471 15801 14115 12411 10690 8953. 7198. 5425. 3634. 1826.
Paid (INR) .36 .27 .82 .82 .13 .57 .98 18 00 27 81 45
Total 49289 49480 49655 49813 49954 50078 50185 50274 50346 50401 50437 50455
Interest (INR) 14.56 39.84 11.65 13.48 28.61 40.18 31.15 84.33 82.33 07.59 42.40 68.85
Balance (INR) 19125 17471 15801 14115 12411 10690 89531 71979 54252 36348 18264 0.00
27.35 81.56 82.32 13.09 57.16 97.68 7.59 9.71 6.65 0.86 4.61

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 A Feasibility Report on Granite Cutting & Polishing Plant

MACHINERY SUPPLIERS

1) M/S RAJASTHAN UDYOG,

13, Heavy Industrial Area, Jodhpur-342003.
Ph: 0291-2741421/2741221.
Fax: 0291-2741721.

2) M/S JODHPUR MACHINE TOOLS,

E-4 , Suvidha Complex, Shastri Nagar,
Jodhpur 342003. Rajasthan.
Ph: 0291-2772366, 2772931.

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 A Feasibility Report on Granite Cutting & Polishing Plant

PRODUCT STUDY

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 A Feasibility Report on Granite Cutting & Polishing Plant

SPECIFICATIONS

Tiles: Standard dimensions

12" x 12" / 305 x 305 x 24” x 12” / 610 x 305 x 16" x 16" / 405 x 405 x
10mm 10mm 12mm

18" x 18" / 457 x 457 x 12mm 24" x 24" / 610 x 610 x 20mm

Cut-to-sizes: From 200 X 200 mm up to 1200 X 1200 mm, square,

rectangular or inclined cutting

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 A Feasibility Report on Granite Cutting & Polishing Plant

Cut-to-Size Stripes Free Length

Skirting / borders: Free length ( 500mm ~ 800mm)x80mmx10mm (one length

side polished and bevelled)

Free Length strips: (500 ~ 800mm) x 300mm x 12mm / 15mm

Slabs: Any Random Size 60up x 120up x 2 cm, 60up x 120up x 3 cm, 230up x
120up x 2 cm, 230up x 120up x 3cm, 250up x 150up x 2 cm.

SURFACE FINISHES

Polished Honed Flamed Sandblasted

• POLISHED: Satin smooth finish achieved using Diamond Abrasives.

• HONED: A smooth finish with a slight sheen, produced by using special
polishing abrasives.
• FLAMED: The top surface of the Tile/Slab is burnt off, giving an irregular
texture.
• SANDBLASTED: Sawn stone Tiles/Slabs are coarsely polished thus removing
saw marks and leaves a semi-smooth, blasted finish.

EDGE FINISHES

TILES: Polished/ Beveled/ Calibrated

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 A Feasibility Report on Granite Cutting & Polishing Plant

SLABS: We are able to provide various edge finishes as per the customers
requirement

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 A Feasibility Report on Granite Cutting & Polishing Plant

QUALITY CONTROL

POLISHING

Polishing will be uniform throughout the slabs/tiles and in gloss meter as:

-- For Black Tiles / Slabs : Polishing +95 in gloss meter

-- For Colored Tiles / Slabs : Polishing +85 in gloss meter

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 A Feasibility Report on Granite Cutting & Polishing Plant

FLAMING

Flaming will be uniform throughout the slabs/tiles and brushed evenly on slabs after
flaming

THICKNESS

+/- 1.0mm in tolerance for slabs ; +/- 0.5mm in tolerance for tiles

DIAGONAL OUT

+/- 0.1mm in tolerance for tiles

Commercial Trade Information

Thickness (mm) Sq.Metre Sq. Ft.

10 mm (3/8") thick tiles 669 sqm 7200 sft

12 mm tiles 620 sqm 6675 sft

15 mm tiles 520 sqm 5600 sft

20 mm (3/4") tiles 360 sqm 3875 sft

20 mm (3/4") slabs 310 sqm 3336 sft

25 mm slabs 225 sqm 2420 sft

30 mm slabs 210 sqm 2260 sft

Blocks 9 cbm

The holding capacity of a 20 feet container for different sizes products

Holding capacity per 20

Size
feet container

40 x 40 x 1 cm 736 Sqm

60 x 60 x 1.5 cm 550 Sqm

40 x 40 x 2 cm 420 Sqm

60 x 60 x 2 cm 420 Sqm

40 x 40 x 3 cm 280 Sqm

60 x 60 x 3 cm 280 Sqm

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 A Feasibility Report on Granite Cutting & Polishing Plant

60up x 120up x 2 cm 380 Sqm

60up x 120up x 3 cm 250 Sqm

230up x 120up x 2 cm 350 Sqm

230up x 120up x 3 cm 233 Sqm

250up x 150up x 2 cm 300 Sqm

Metric Conversion

1 Metre 3.281 Feet

1 sq.m 10.764 sq. ft.

10 mm 3/8"

20 mm 3/4"

30 mm 1 1/8"

Feet Inches Cm Mm
1' x 1' 12" x 12" 30.5 x 30.5 cm 305 x 305 mm
2' x 1' 24" x 12" 61 x 30.5 cm 610 x 305 mm
1.25' x 1.25' 16" X 16" 40.5 X 40.5 cm 405 X 405 mm
1.5' x 1.5' 18" x 18" 45.7 x 45.7 cm 457 x 457 mm
2' x 2' 24" x 24" 61 x 61 cm 610 x 610 mm

PACKING DETAIL SPECIFICATIONS

12X12 TILES 10MM +/- 0.5 THICK, POLISHED, BEVELLED AND CALIBRATED 10
TILES IN A STYROFOAM BOX, 36 STYROFOAM BOXES IN A WOODEN CRATE, 20 FULL
CRATES IN ONE 20FT. CONTAINER TOTALING 7200 TILES= 7200 SQ. FT.

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 A Feasibility Report on Granite Cutting & Polishing Plant

24X12 TILES 10MM +/- 0.5 THICK, POLISHED, BEVELLED AND CALIBRATED 6 TILES
IN A STYROFOAM BOX, 36 STYROFOAM BOXES IN A WOODEN CRATE, 16 FULL AND 8
HALF CRATES IN ONE 20FT. CONTAINER TOTALING 4320 TILES= 8640 SQ. FT.

16X16 TILES 12MM +/- 0.5MM THICK, POLISHED, BEVELLED AND CALIBRATED 7
TILES IN A STYROFOAM BOX, 32 STYROFOAM BOXES IN A WOODEN CRATE,20
CRATES IN ONE 20 FT. CONTAINER TOTALING 4032 TILES= 6826 SQ. FT.

18X18 TILES 12MM +/- 0.5MM THICK, POLISHED, BEVELLED AND CALIBRATED 6
TILES IN A STYROFOAM BOX, 16 STYROFOAM BOXES IN A WOODEN CRATE, 30
CRATES IN ONE 20 FT. CONTAINER TOTALING 2880 TILES= 6480 SQ. FT.

24X24 TILES 20MM +/-1MM THICK, POLISHED AND CALIBRATED 50 TILES IN ONE
WOODEN CRATE, 20 CRATES IN ONE 20 FT.CONTAINER TOTALING 1000 TILES =
4000 SQ. FT.

TEST REPORT

Sl. Stone Compressive Water Ultimate Coeff. Impact Specific Hardness

No. Variety Strength Absorption Tensile Thermal Test Fall Gravity
Strength Expansion height kg/mcu. (Moh's
scale)
Dry Wet (% by (kg/cmsq)(mm/mcdeg) (cm)
weight)
Black 2777 2696
1 0.04 274 0.0045 68 2.960 6.5
Galaxy
2 Jet Black 3188 3071 0.06 216 0.0033 65 2.960 6.5
Shiva 900 900
3 0.25 95 0.0087 55 2.610 5.5
Yellow
Brown 1946 1896
4 0.15 120 0.0047 50 2.653 7.0
Porphyry
Bash 1958 1938
5 0.29 112 0.0063 86 2.653 7.0
Paradiso
Tropical 1470 1398
6 0.23 128 0.0061 6 2.567 6.0
Green
Hassan 2100 1900
7 0.41 216 0.0033 84 2.821 6.5
Green
Colombo 900 900
8 0.32 95 0.0088 45 2.610 6.0
Juparana
Kashmir 2082 2019
9 0.45 156 0.0078 55 2.621 6.0
White
Red Multi 2120 2010
10 0.25 168 0.0058 50 2.622 6.0
Color

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 A Feasibility Report on Granite Cutting & Polishing Plant

11 Raw Silk 1692 1611 0.60 102 0.0087 50 2.588 6.5

Vizag 2413 2386
12 0.16 166 0.0074 59 2.622 6.0
Blue
Imperial 1656 1620
13 0.31 221 0.0033 84 2.620 6.0
White
Sapphire 1959 1655
14 0.32 142 0.0061 45 20730 6.5
Blue
15 Paradiso 2050 1938 0.26 102 0.0063 86 20622 6.5
Kashmir 2082 2019
16 0.45 156 0.0078 55 20621 6.0
Gold
Tan 1958 1755
17 0.32 142 0.0062 46 20750 6.3
Brown
Seaweed 2200 1900
18 0.42 215 0.0030 84 2.83 6.5
Green
Ivory 900 900
19 0.26 97 0.0088 55 20620 5.4
Brown

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