Scribd
Upload
161 views

Load Calculation

This document provides load information for various pipe racks and pipe diameters. It includes the steel weight per unit, liquid weight per unit, and total weight for different pipe racks at different elevations, including the tank side, exhaust side, and cooling tower side. Beam and column sizes and properties are also listed for strength calculations.

Uploaded by

Jahidul Islam
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
161 views

Load Calculation

This document provides load information for various pipe racks and pipe diameters. It includes the steel weight per unit, liquid weight per unit, and total weight for different pipe racks at different elevations, including the tank side, exhaust side, and cooling tower side. Beam and column sizes and properties are also listed for strength calculations.

Uploaded by

Jahidul Islam
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 13

Load for Tank side Pipe Rack

DN100
DN125
DN50
DN40
DN25

6,143,514.41
8,322,070.98
2,080,121.37
1,547,336.25
955,809.65

FL+1500
Steel
Total
Liquid
Total
Weight/unit Steel Wt Wt/Unit Liquid Wt Total Wt
48.23
192.91
24.64
98.56
291.46
65.33
130.66
38.72
77.44
208.10
16.33
32.66
6.50
12.99
45.65
12.15
12.15
3.94
3.94
16.09
7.50
7.50
1.67
1.67
9.18
570.47

FL+750

DN100
DN40
DN25
DN80

6,143,514.41
1,547,336.25
955,809.65
4,312,875.23

Steel
Total
Liquid
Total
Weight/unit Steel Wt Wt/Unit Liquid Wt Total Wt
48.23
96.45
24.64
49.28
145.73
12.15
24.29
3.94
7.88
32.17
7.50
7.50
1.67
1.67
9.18
33.86
33.86
14.31
14.31
48.16
235.25

FL+109

DN200

Steel
Total
Liquid
Total
Weight/unit Steel Wt Wt/Unit Liquid Wt Total Wt
###
127.62
127.62
96.83
96.83
224.45

Load for Exhaust side Pipe Rack

DN 150
DN100
DN125
DN50
DN40
DN25

FL+1900
Steel
Total
Liquid
Total
Weight/unit Steel Wt Wt/Unit Liquid Wt
###
84.80
84.80
55.91
55.91
6,143,514.41
48.23
144.68
24.64
73.92
8,322,070.98
65.33
130.66
38.72
77.44
2,080,121.37
16.33
16.33
6.50
6.50
1,547,336.25
12.15
24.29
3.94
7.88
955,809.65
7.50
7.50
1.67
1.67

DN65

3,297,801.46

25.89

25.89

9.27

9.27

FL+1200
Steel
Total
Weight/unit Steel Wt
DN200

###

127.62

893.34

Liquid
Total
Wt/Unit Liquid Wt
96.83

677.82

FL+450
Steel
Total
Weight/unit Steel Wt
DN200

###

127.62

893.34

Liquid
Total
Wt/Unit Liquid Wt
96.83

677.82

e Rack

Load for CW side Pipe Rack(P1)

Total Wt
140.71
218.60
208.10
22.82
32.17
9.18

DN100
DN125
DN50
DN40
DN25

9,215,271.62
###
3,120,182.05
2,321,004.37
1,433,714.47

FL+6200
Steel
Total
Liquid
Weight/unit Steel Wt Wt/Unit
72.34 289.36
36.96
97.99 195.98
58.08
24.49
48.99
9.74
18.22
36.44
5.91
11.25
11.25
2.51

35.15
666.73
FL+5700
Steel
Total
Liquid
Weight/unit Steel Wt Wt/Unit

Total Wt
###

DN100
DN40
DN25
DN80

9,215,271.62
2,321,004.37
1,433,714.47
6,469,312.84

72.34
18.22
11.25
50.78

72.34
18.22
11.25
50.78

36.96
5.91
2.51
21.46

FL+5095
Steel
Total
Liquid
Weight/unit Steel Wt Wt/Unit

Total Wt
###

DN200

###

191.43

###

145.25

FL+4450
Steel
Total
Liquid
Weight/unit Steel Wt Wt/Unit
DN200

###

191.43

###

145.25

pe Rack(P1)
Total
Liquid Total Wt
Wt
147.83 437.19
116.16 312.15
19.49
68.47
11.82
48.26
2.51
13.76
879.84

Load for CW side Pipe Rack

DN100
DN125
DN50
DN40
DN25

###
###
5,200,303.42
3,868,340.62
2,389,524.11

FL+6200
Steel
Total
Weight/u
Steel Wt
nit
120.57 482.27
163.32 326.64
40.82
81.64
30.37
60.73
18.76
18.76

FL+5700
Total
Liquid Total Wt
Wt
36.96 109.30
5.91
24.13
2.51
13.76
21.46
72.25
219.44

DN100
DN40
DN25
DN80

###
3,868,340.62
2,389,524.11
###

Steel
Total
Weight/u
Steel Wt
nit
120.57 120.57
30.37
30.37
18.76
18.76
84.64
84.64

FL+5095
Total
Liquid Total Wt
Wt
###
###

Total
Liquid Total Wt
Wt
###
###

DN200

Steel
Total
Weight/u
Steel Wt
nit
### 319.05
###

DN200

FL+4450
Steel
Total
Weight/u
Steel Wt
nit
### 319.05
###

de Pipe Rack(P2)

+6200
Liquid
Wt/Unit
61.60
96.80
16.24
9.85
4.18

Total
Liquid Total Wt
Wt
246.39 728.66
193.61 520.25
32.48 114.12
19.70
80.43
4.18
22.94
###

Load for CW side Pipe

DN100
DN125
DN50
DN40
DN25

5,119,595.34
6,935,059.15
1,733,434.47
1,289,446.87
796,508.04

+5700

FL+6200
Steel
Weight/u
nit
40.19
54.44
13.61
10.12
6.25

FL+5700
Liquid
Wt/Unit
61.60
9.85
4.18
35.77

Total
Liquid Total Wt
Wt
61.60 182.16
9.85
40.22
4.18
22.94
35.77 120.41
365.73

DN100
DN40
DN25
DN80

+5095

5,119,595.34
1,289,446.87
796,508.04
3,594,062.69

Steel
Weight/u
nit
40.19
10.12
6.25
28.21

FL+5095
Liquid
Wt/Unit
242.08

Total
Liquid Total Wt
Wt
###
###

DN200

Steel
Weight/u
nit
### 106.35

DN200

FL+4450
Steel
Weight/u
nit
### 106.35

+4450
Liquid
Wt/Unit
242.08

Total
Liquid Total Wt
Wt
###
###

CW side Pipe Rack(P3)


FL+6200
Total
Steel Wt
160.76
108.88
27.21
20.24
6.25

Load for CW sid

FL+5
Liquid
Total
Total Wt
Wt/Unit Liquid Wt
20.53
82.13 242.89
32.27
64.54 173.42
5.41
10.83
38.04
3.28
6.57
26.81
1.39
1.39
7.65
488.80

DN200
DN200

FL+4

DN200
DN200
FL+5700
Total
Steel Wt
40.19
10.12
6.25
28.21

Liquid
Total
Total Wt
Wt/Unit Liquid Wt
20.53
3.28
1.39
11.92

20.53
3.28
1.39
11.92

60.72
13.41
7.65
40.14
121.91

FL+5095
Total
Steel Wt
744.45

Liquid
Total
Total Wt
Wt/Unit Liquid Wt
80.69

564.85

###

FL+4450
Total
Steel Wt
744.45

Liquid
Total
Total Wt
Wt/Unit Liquid Wt
80.69

564.85

###

###
5,419,132.07

###
5,419,132.07

d for CW side Pipe Rack(P4)


FL+5095
Steel
Total
Weight/unit Steel Wt
212.70
638.10
42.54
42.54

Liquid
Total
Total Wt
Wt/Unit Liquid Wt
161.38
484.15
###
161.38
161.38 203.93
###

Load for C

DN200

FL+4450
Steel
Total
Weight/unit Steel Wt
212.70
42.54

638.10
42.54

Liquid
Total
Total Wt
Wt/Unit Liquid Wt
161.38
161.38

484.15
161.38

###
203.93
###

DN200

Load for CW side Pipe Rack(P5)


FL+5095
Steel
Total
Liquid
Weight/unit Steel Wt Wt/Unit
###
233.97
### 177.52

Total
Liquid Total Wt
Wt
###
###

FL+4450
Steel
Total
Liquid
Weight/unit Steel Wt Wt/Unit
###

233.97

###

177.52

Total
Liquid Total Wt
Wt
###
###

Beam Design
Beam Size

Tank Side

Moment of Moment
Length.l
Inertia
of Inertia

FL +1500 200x100x4x6

Load,W

2.5

570.47

2.5

570.47

C125X65X5
0
150x150x7x10
0
100X100X4X6 2.89E-06

0
0

2.5
2.5
2.5

570.47
570.47
570.47

C100X50X5

2.89E-06
FL +750

200x100x4x6
C100X50X5

0
0

0
0

2.5
2.5

235.25
235.25

C125X65X5

2.5

235.25

150x150x7x10

2.5

235.25

200x100x4x6
C100X50X5
C125X65X5

0
0
0

0
0
0

2.5
2.5
2.5

224.45
224.45
224.45

150x150x7x10

2.5

224.45

Exhaust Side
FL +1900 150x150x7x10
200x100x4x6
C100X50X5
C125X65X5

0
0
0
0

0
0
0
0

3
3
3
3

666.73
666.73
666.73
666.73

FL +1200 150x150x7x10
200x100x4x6
C100X50X5
C125X65X5
100X100X4X6
FL +450 150x150x7x10
200x100x4x6
C100X50X5
C125X65X5

0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0

3
3
3
3
3
3
3
3
3

1,571.16
1,571.16
1,571.16
1,571.16
1,571.16
1,571.16
1,571.16
1,571.16
1,571.16

FL +109

Moment
Moment of
of
Column Size
Inertia(Iy)
Inertia(Ix)

Deflection,
(mm)
3.99

Tank Side

29.01
13.92

H150X150X7X10

H200X100X4X6

C100X50X5

6.77
5.01
100X100X4X6

1.00E-06
1.00E-06

1.64
11.96
5.74

Exhaust Side

2.79

H150X150X7X10

H200X100X4X6

C100X50X5

H150X150X7X10

H200X100X4X6

1.57
11.42
5.48
2.66

3.17
8.05
58.59
28.12
7.48
18.97
138.08
66.27
42.06
7.48
18.97
138.08
66.27

Cooling
Tower Side

Column Design
Critical
Column Effective Radius of Slenderness
Slenderness
Length Length,Le gyration,r
Ratio
Ratio

Area

1.9

0.95

0.02

51.97

128.77

1.9

0.95

0.02

41.95

128.77

1.9

0.95

0.01

90.32

128.77

0
0

1.68
2.5

0.84
1.25

0.03
0.03

33.01
49.13

99.74
99.74

3.3

1.65

0.02

90.26

128.77

3.3

1.65

0.02

72.86

128.77

3.3

1.65

0.01

156.87

128.77

6.6

3.3

0.02

180.52

128.77

6.6

3.3

0.02

145.73

128.77

Result

Safety
factor

Short
Column
Short
Column
Short
Column

Short
Column

1.79
1.84

Short
Column
Short
Column
Long
Column

Long
Column
Long
Column

ign
Allowable
stress

132.29
119.62

Force

205314.9

Johnson
Allowable Formula for
load
Critical
Load(Kg)

20929.14

Euler Formula for


Critical Load(kg)

89,789.37

300,072.61

46,210.27

509,503.11

17,908.05

69,999.08

37,524.77

295,130.63

73,735.81

99,473.10

40,987.75

168,898.64

6,127.04

23,204.47

1,693.26

24,868.28

17,551.02

42,224.66

185649.17 18924.48

You might also like