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Weld Consumable Calculator

The document provides specifications for single V-butt welds and fillet welds including plate thickness, included bevel angle, root gap, root thickness, cap height, weld length, opening width, and consumable usage. It also provides tables with welding weights in kg/m for various joint configurations like triangle, rectangle, cap, and fillet welds. The total consumable required for the single V-butt weld is 1 kg and for the fillet welds is 16 kg.

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jappozander
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16K views

Weld Consumable Calculator

The document provides specifications for single V-butt welds and fillet welds including plate thickness, included bevel angle, root gap, root thickness, cap height, weld length, opening width, and consumable usage. It also provides tables with welding weights in kg/m for various joint configurations like triangle, rectangle, cap, and fillet welds. The total consumable required for the single V-butt weld is 1 kg and for the fillet welds is 16 kg.

Uploaded by

jappozander
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Single V Butt Weld with both Plates prepped at same angle

Select Process
59 Stick (MMAW) Low Hydrogen
Plate thickness (T)
Included bevel angle (A)
Root gap (G)
Root thickness (R)
Cap height (C)
Weld length
Opening width (O)
Consumable usage

Complete dimensions below


12.7
60
2
2
2
1
14.4
0.89

Total weld metal weight

mm
degrees
mm
mm
mm
m
mm
Kg/mtr

1 Kg

NOTE: The weight of consumable required is based on the assumption that a singl
butt weld has no cap on the underside

NOTE: To calculate consumable weight for double-V butt welds, input the same bev
angles, but half the plate thickness. Then double the result
Total consumable required

2 Kg

Fillet welds
Select Process
56 Stick (MMAW) GP's
Complete dimensions below
Fillet size (F)
Cap height (C)
Weld length
Consumable usage
Total weld metal weight

8
1
50
0.17

mm
mm
m
Kg/mtr

9 Kg

Total consumable required

16 Kg

TRIANGLE
Weight of Weld Metal in KG/M of weld
For Filet calculations use 45 degrees and F being the Fillet length
X (Angle in degrees)
15

A (Plate Thickness in mm)

KG/M

20
W

KG/M

30
W

KG/M

3.15

0.01

0.8

0.01

1.1

0.02

1.8

4.2

0.02

1.1

0.03

1.5

0.04

2.4

5.25

0.03

1.4

0.04

1.9

0.06

3.0

0.04

1.6

0.05

2.2

0.08

3.5

0.07

2.1

0.09

2.9

0.15

4.6

10

0.11

2.7

0.14

3.6

0.23

5.8

12

0.15

3.2

0.21

4.4

0.33

6.9

14

0.21

3.8

0.28

5.1

0.45

8.1

16

0.27

4.3

0.37

5.8

0.58

9.2

18

0.34

4.8

0.47

6.6

0.74

10.4

20

0.42

5.4

0.58

7.3

0.91

11.5

22

0.51

5.9

0.70

8.0

1.10

12.7

24

0.61

6.4

0.83

8.7

1.31

13.9

25

0.66

6.7

0.90

9.1

1.43

14.4

26

0.72

7.0

0.97

9.5

1.54

15.0

28

0.83

7.5

1.13

10.2

1.79

16.2

30

0.95

8.0

1.29

10.9

2.05

17.3

32

1.08

8.6

1.47

11.6

2.34

18.5

34

1.22

9.1

1.66

12.4

2.64

19.6

36

1.37

9.6

1.86

13.1

2.96

20.8

38

1.53

10.2

2.08

13.8

3.29

21.9

40

1.69

10.7

2.30

14.6

3.65

23.1

TRIANGLE

Weld Metal in KG/M of weld

e 45 degrees and F being the Fillet length


X (Angle in degrees)
KG/M

60

KG/M

70
W

KG/M

0.04

3.2

6.0

0.07

5.5

0.11

8.7

0.07

4.2

8.0

0.12

7.3

0.19

11.5

0.11

5.3

10.0

0.19

9.1

0.30

14.4

0.14

6.0

11.4

0.25

10.4

0.39

16.5

0.25

8.0

15.2

0.44

13.9

0.69

22.0

0.40

10.0

19.0

0.68

17.3

1.09

27.5

0.57

12.0

22.8

0.99

20.8

1.56

33.0

0.77

14.0

26.7

1.34

24.2

2.13

38.5

1.01

16.0

30.5

1.75

27.7

2.78

44.0

1.28

18.0

34.3

2.22

31.2

3.52

49.5

1.58

20.0

38.1

2.74

34.6

4.34

54.9

1.91

22.0

41.9

3.31

38.1

5.25

60.4

2.28

24.0

45.7

3.94

41.6

6.25

65.9

2.47

25.0

47.6

4.28

43.3

6.78

68.7

2.67

26.0

49.5

4.62

45.0

7.34

71.4

3.10

28.0

53.3

5.36

48.5

8.51

76.9

3.56

30.0

57.1

6.16

52.0

9.77

82.4

4.04

32.0

60.9

7.01

55.4

11.1

87.9

4.57

34.0

64.7

7.91

58.9

12.5

93.4

5.12

36.0

68.5

8.87

62.4

14.1

98.9

5.70

38.0

72.3

9.88

65.8

15.7

104

6.32

40.0

76.1

10.9

69.3

17.4

110

T (Plate Thickness in mm)

45

RECTANGLE
Weight of Weld Metal in KG/M of weld
W (Width in mm)
1

0.05

0.09

0.14

0.19

0.24

0.28

0.33

0.38

0.06

0.13

0.19

0.25

0.32

0.38

0.44

0.51

10

0.08

0.16

0.24

0.32

0.40

0.47

0.55

0.63

12

0.09

0.19

0.28

0.38

0.47

0.57

0.66

0.76

14

0.11

0.22

0.33

0.44

0.55

0.66

0.77

0.88

16

0.13

0.25

0.38

0.51

0.63

0.76

0.88

1.01

18

0.14

0.28

0.43

0.57

0.71

0.85

1.00

1.14

20

0.16

0.32

0.47

0.63

0.79

0.95

1.11

1.26

22

0.17

0.35

0.52

0.70

0.87

1.04

1.22

1.39

24

0.19

0.38

0.57

0.76

0.95

1.14

1.33

1.52

25

0.20

0.40

0.59

0.79

0.99

1.19

1.38

1.58

26

0.21

0.41

0.62

0.82

1.03

1.23

1.44

1.64

28

0.22

0.44

0.66

0.88

1.11

1.33

1.55

1.77

30

0.24

0.47

0.71

0.95

1.19

1.42

1.66

1.90

32

0.25

0.51

0.76

1.01

1.26

1.52

1.77

2.02

34

0.27

0.54

0.81

1.07

1.34

1.61

1.88

2.15

36

0.28

0.57

0.85

1.14

1.42

1.71

1.99

2.28

38

0.30

0.60

0.90

1.20

1.50

1.80

2.10

2.40

40

0.32

0.63

0.95

1.26

1.58

1.90

2.21

2.53

CA

Weight of Weld Met

mm)
9

10

12

15

20

0.47

0.57

0.71

0.95

0.03

0.57

0.63

0.76

0.95

1.26

0.04

0.71

0.79

0.95

1.19

1.58

0.04

0.85

0.95

1.14

1.42

1.90

0.05

1.00

1.11

1.33

1.66

2.21

10

0.06

1.14

1.26

1.52

1.90

2.53

12

0.07

1.28

1.42

1.71

2.13

2.84

14

0.08

1.42

1.58

1.90

2.37

3.16

15

0.09

1.56

1.74

2.09

2.61

3.48

16

0.09

1.71

1.90

2.28

2.84

3.79

18

0.11

1.78

1.98

2.37

2.96

3.95

20

0.12

1.85

2.05

2.46

3.08

4.11

22

0.13

1.99

2.21

2.65

3.32

4.42

24

0.14

2.13

2.37

2.84

3.56

4.74

25

0.15

2.28

2.53

3.03

3.79

5.06

26

0.15

2.42

2.69

3.22

4.03

5.37

29

0.17

2.56

2.84

3.41

4.27

5.69

30

0.18

2.70

3.00

3.60

4.50

6.00

35

0.21

2.84

3.16

3.79

4.74

6.32

40

0.24

CW (Cap Width in mm)

0.43

CAP
Weight of Weld Metal in KG/M of weld
CH (Cap Height in mm)
1.5

2.5

0.04

0.06

0.07

0.09

0.12

0.15

0.18

0.05

0.07

0.09

0.11

0.14

0.18

0.21

0.06

0.08

0.10

0.12

0.17

0.21

0.25

0.07

0.09

0.12

0.14

0.19

0.24

0.28

0.09

0.12

0.15

0.18

0.24

0.30

0.36

0.11

0.14

0.18

0.21

0.28

0.36

0.43

0.12

0.17

0.21

0.25

0.33

0.41

0.50

0.13

0.18

0.22

0.27

0.36

0.44

0.53

0.14

0.19

0.24

0.28

0.38

0.47

0.57

0.16

0.21

0.27

0.32

0.43

0.53

0.64

0.18

0.24

0.30

0.36

0.47

0.59

0.71

0.20

0.26

0.33

0.39

0.52

0.65

0.78

0.21

0.28

0.36

0.43

0.57

0.71

0.85

0.22

0.30

0.37

0.44

0.59

0.74

0.89

0.23

0.31

0.39

0.46

0.62

0.77

0.92

0.26

0.34

0.43

0.52

0.69

0.86

1.03

0.27

0.36

0.44

0.53

0.71

0.89

1.07

0.31

0.41

0.52

0.62

0.83

1.04

1.24

0.36

0.47

0.59

0.71

0.95

1.19

1.42

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