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Macalloy 500

Macalloy 500 is a high-strength threaded reinforcing steel bar that can be used for applications requiring threaded joints like reinforced concrete and ground engineering. It is available in diameters from 20-75mm with yield strengths from 500-700 MPa. The bar has a hot-rolled thread along its entire length for robust connections using couplers or nuts. Accessories include flat nuts, round and hexagonal couplers to join bars for full-strength joints. Potential uses include shuttering ties, anchoring, rock bolts, and precast wall reinforcement.

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0% found this document useful (0 votes)
335 views4 pages

Macalloy 500

Macalloy 500 is a high-strength threaded reinforcing steel bar that can be used for applications requiring threaded joints like reinforced concrete and ground engineering. It is available in diameters from 20-75mm with yield strengths from 500-700 MPa. The bar has a hot-rolled thread along its entire length for robust connections using couplers or nuts. Accessories include flat nuts, round and hexagonal couplers to join bars for full-strength joints. Potential uses include shuttering ties, anchoring, rock bolts, and precast wall reinforcement.

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jc100ad
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We take content rights seriously. If you suspect this is your content, claim it here.
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BAR & CABLE SYSTEMS

Macalloy 500 Reinforcing Bar

Macalloy 500 specification


Mechanical Properties
Bar diameters mm 20 50 63 75 Minimum ultimate tensile strength N/mm2 550 710 700 Characteristic minimum yield strength N/mm2 500 565 500 Minimum elongation % 12 10 10 Youngs modulus kN/mm2 205 205 205

Properties
Macalloy 500 bar is a high yield reinforcing steel, with hot rolled deformations specially designed to form a thread along the entire length of the bar. All bars up to 50mm are CARES approved to the Macalloy 500 specification. Bar diameters up to 40mm are also approved by CARES to the performance requirements of BS 4449. Macalloy 500 has been developed to offer a competitive, economical alternative to standard rebar in any application where threaded joints with couplers or nuts are required. For example: Reinforced concrete Ground Engineering

Bar lengths
The Macalloy 500 bar is available in standard lengths of 12m. Longer lengths are available as a special order. For more information contact our Sales Department.

Macalloy 500 bar is threaded along its entire length and can be trimmed on site as necessary. The thread form is a hot rolled intermittant thread of coarse pitch, except 63mm and 75mm, which is a continuous cold rolled thread. This gives a threaded bar which is: Robust Self-cleaning Easily assembled on site

Quality assurance
The bar and fittings are manufactured under a quality assurance system complying with BS EN ISO 9001 : 2000.

Threads

Welding of Macalloy 500


These bars can be welded using techniques appropriate to steel having a carbon equivalent of 0.51% maximum for diameters 20 - 50mm and 0.69% maximum for 63mm and 75mm diameter bars.

No additional threading operations are required

Nominal diameter

Maximum major diameter mm 21.7 27 30.1 34.6 42.9 53.1 67.4 78.8

Cross sectional area mm2 314 491 616 804 1256 1963 3117 4417

Mass per metre

Thread pitch

Minimum failing load kN 173 270 339 442 691 1080 2217 3000

Characteristic yield load kN 157 246 308 402 628 981 1758 2130

mm 20 25 28 32 40 50 63 75

kg/m 2.47 3.85 4.83 6.31 9.87 15.4 24.5 34.7

mm 8 10 11 12.5 16 20 8 8

Macalloy 500 accessories


Flat nut
Diameter Ref. No. Length (L) mm Across (A) mm Flats 20 M5N20 40 36 25 M5N25 50 41 28 M5N28 55 46 32 M5N32 63 50 40 M5N40 80 60 50 M5N50 100 80 63 M5N63 70 105 75 M5N75 90 125

Machined Round Coupler

Diameter Ref. No. Length (L) mm Outside (D) mm Diameter

20 M5C20 80 34

25 M5C25 100 42

28 M5C28 110 45

32 M5C32 125 52

40 M5C40 160 64

50 M5C50 200 80

63 M5C63 145 105

75 M5C75 175 102

Hexagon Couplers

Diameter Ref. No. Length (L) mm Across Flats (AF) mm

20 M5C20/C 85 34

25 M5C25/C 106 40

28 M5C28/C 110 45

32 M5C32/C 112 53

40 M5C40/C 144 64

50 M5C50/C 180 80

All couplers are available with and without central pinstops. Coupled joints: All bar diameters can be coupled to produce a full strength joint. The permanent elongation requirements over a mechanically coupled joint as specified in BS 8110 can be achieved through application of torque, to either the bars directly or the nuts. In such cases a machined coupler should be used. Further information can be obtained from the Macalloy Technical Department.

Other products within the Macalloy Ground Engineering range are: Macalloy 650 Stainless: A high strength continuously threaded bar system in Stainless Grades 304 and 316. It is available in lengths up to 6mm from stock in diameters 16 to 30mm. Fittings come as standard across the range. Diameters up to 48mm are available by request. Further details are available in the Macalloy 650 Brochure. Macalloy double corrosion protected ground anchors.

Applications of Macalloy 500


Possible Applications

Shuttering or building ties Pipe supports - U bolts Tying on brackets or other connections

Jointing precast units Holding down bolts

Anchoring container vessel roofs etc against pressure tests

Anchoring sheet pile or other wharves to strong points

Rock bolts, soil nails, ground anchors and micropile reinforcement

Stressing vertically precast block walls to give resistance to horizontal pressure

Reinforcing Bar Coupling Applications

Connection bars and couplers for fixed bar applications Connection details for extension bars

Coupler turnbuckle arrangement for connecting two fixed bars

This publication provides the technical details currently used by Macalloy in the manufacture of its components. The company reserves the right to amend technical details as and where necessary in line with its policy of continuous development.

Macalloy, Caxton Way, Dinnington, Sheffield S25 3QE, U.K. Tel: +44 (0)1909 519200. Fax: +44 (0)1909 519201 Website: www.macalloy.com Email: [email protected] is a Registered Trade Mark of McCalls Special Products Ltd.

January 2009

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