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Pressure Plte: Measurement Unit Analysis

This document presents the results of a gauge repeatability and reproducibility (R&R) study. Ten parts were measured three times each by three appraisers. The measurements were analyzed to calculate variation components including equipment variation, appraiser variation, total variation, and their respective percentages. Charts including an X-bar chart and R-chart were presented. Based on the results, the gauge was determined to be capable for measurement and SPC use with %R&R below 10%.

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96 views

Pressure Plte: Measurement Unit Analysis

This document presents the results of a gauge repeatability and reproducibility (R&R) study. Ten parts were measured three times each by three appraisers. The measurements were analyzed to calculate variation components including equipment variation, appraiser variation, total variation, and their respective percentages. Charts including an X-bar chart and R-chart were presented. Based on the results, the gauge was determined to be capable for measurement and SPC use with %R&R below 10%.

Uploaded by

adval2
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 4

GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY

JPF

20.13
PART NAME :

PAGE : 1 OF 1
PRESSURE PLTE

PART NO.
:
81160041212
SPECIFICATION : 12 S MAX.

SAMPLE

1ST TRIAL

1
2
3
4
5
6
7
8
9
10
AVERAGE
X diff.

ROUGH, TESTER

GAUGE NO.
:
CHARACTERISTICS :

JPF-0902
PERFORMED BY :
MAJOR 1-NARENDER 2-SURESH

APPRAISER - 1

APPRAISER/

6.150
7.200
7.150
8.150
8.200
8.500
8.500
7.500
9.150
8.500

6.150
7.200
7.150
8.150
8.200
8.400
8.500
7.500
9.150
8.500

6.150
7.200
7.150
8.250
8.200
8.420
8.500
7.500
9.150
8.500
Xa =

DATE :

APPRAISER - 2

2nd TRIAL 3rd TRIAL AVERAGE

6.150
7.200
7.150
8.183
8.200
8.440
8.500
7.500
9.150
8.500

RANGE

0.000
0.000
0.000
0.100
0.000
0.100
0.000
0.000
0.000
0.000

20.03.08

GAUGE NAME :

1ST TRIAL

6.150
7.200
7.150
8.150
8.200
9.120
8.500
7.500
9.150
8.500

6.150
7.200
7.150
8.150
8.200
9.120
8.500
7.500
9.150
8.500

7.897

6.150
7.300
7.150
8.150
8.200
9.120
8.500
7.600
9.160
8.500
Xb =

Ra =
0.020
0.1063 UCLx = [X+A2*R ] =

Rb =
8.07 LCLx = [X-A2*R] =

PART
AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )

APPRAISER - 3

2nd TRIAL 3rd TRIAL AVERAGE

RANGE

6.150
7.233
7.150
8.150
8.200
9.120
8.500
7.533
9.153
8.500

1ST TRIAL

0.000
0.100
0.000
0.000
0.000
0.000
0.000
0.100
0.010
0.000

6.150
7.200
7.150
8.150
8.200
9.120
8.500
7.500
9.150
8.500

2nd TRIAL 3rd TRIAL AVERAGE

6.150
7.200
7.150
8.150
8.200
9.120
8.500
7.500
9.150
8.500

6.150
7.400
7.250
8.150
8.100
9.120
8.500
8.500
9.200
8.500
Xc =

0.02
R=
0.06
7.84 UCLr = [R*D4] = 0.2026

Rc =

7.969

MEASUREMENT UNIT ANALYSIS

D.KUMAR
3-RAVINDER

RANGE

6.1500
7.2667
7.1833
8.1500
8.1667
9.1200
8.5000
7.8333
9.1667
8.5000

0.000
0.200
0.100
0.000
0.100
0.000
0.000
1.000
0.050
0.000

8.004

EV = RxK1
=
0.0366
Xp
6.150 TRIAL
2
3
7.233 K1
0.89
0.59
7.161 REPRODUCIBILITY - APPRAISER VARIATION (AV)
8.161 AV= (X diff.*K2)2 - (EV2/nr) =
0.05522
=
8.189
2
3
8.893 APPRAISER
K2
8.500
0.707 0.5231
7.622 REPAETABILITY & REPRODUCIBILITY ( R&R )
=
0.0663
9.157 R & R = ( EV2 +AV2 )
8.500 PART VARIATION (PV )
=
0.9459
7.96 PV = Rp*K3

X=
0.15
Rp= 3.007
LCLr = [R*D3] =
0.000

K3

10

0.4

0.37

0.35

0.34

0.32

0.31

TOTAL VARIATION ( TV )

X - CHART
10.000
9.000
8.000
7.000
6.000
5.000
4.000
3.000
2.000
1.000
0.000

PARTS

TV =

R&R2 + PV2

0.9482

% TOTAL VARIATION

1-NARENDER
4

2-SURESH
5

3-RAVINDER
6

UCLx

LCLx
7

10

R - CHART

% EV = 100 [EV/TV ] =

3.863

% AV = 100[AV/TV ] =
% GRR=100[GRR/TV] =
% PV = 100[PV/TV] =
ndc = 1.41[PV/GRR] =

5.824
6.988
99.756
20.13

RESULTS OF THE GAUGE R & R STUDY :


1. % R&R :-

1.200
1.000
0.800

2. X -CHART & R - CHART

0.600
0.400
0.200
0.000
1

1-NARENDER
4

2-SURESH
5

3-RAVINDER
6

UCLr

10

DECISION :
1. CAPABLE FOR SPC / MEASUREMENT.
2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT

PREPARED BY

1-NARENDER

6.150

7.200

APPROVED BY

7.150

8.183

8.200

8.440

8.500

7.500

9.150

8.500

6.150

7.233

7.150

8.150

8.200

9.120

8.500

7.533

9.153

8.500

3-RAVINDER

2-SURESH

6.150

7.267

7.183

8.150

8.167

9.120

8.500

7.833

9.167

8.500

UCLx

8.073

8.073

8.073

8.073

8.073

8.073

8.073

8.073

8.073

8.073

LCLx

7.840

7.840

7.840

7.840

7.840

7.840

7.840

7.840

7.840

7.840

1-NARENDER

0.000

0.000

0.000

0.100

0.000

0.100

0.000

0.000

0.000

0.000

2-SURESH

0.000

0.100

0.000

0.000

0.000

0.000

0.000

0.100

0.010

0.000

3-RAVINDER

0.000

0.200

0.100

0.000

0.100

0.000

0.000

1.000

0.050

0.000

UCLr

0.203

0.203

0.203

0.203

0.203

0.203

0.203

0.203

0.203

0.203

GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY

JPF

26.81

PAGE : 1 OF 1

PART NAME :

PRESSURE PLATE

GAUGE NAME :

PART NO.

30711264/006
20.36 / 20.46

GAUGE NO.

SPECIFICATION :

SAMPLE

1ST TRIAL

1
2
3
4
5
6
7
8
9
10
AVERAGE
X diff.

20.400
20.416
20.408
20.410
20.416
20.398
20.394
20.420
20.390
20.400

MAJOR 1-NARENDER

APPRAISER - 2

2nd TRIAL 3rd TRIAL AVERAGE

20.400
20.416
20.408
20.410
20.412
20.398
20.394
20.420
20.390
20.400

CHARACTERISTICS :

APPRAISER - 1

APPRAISER/

DIAL INDICATOR

20.400
20.410
20.408
20.410
20.416
20.398
20.394
20.420
20.390
20.400
Xa =

RANGE

20.400
20.414
20.408
20.410
20.415
20.398
20.394
20.420
20.390
20.400

0.000
0.006
0.000
0.000
0.004
0.000
0.000
0.000
0.000
0.000

1ST TRIAL

20.400
20.410
20.408
20.410
20.416
20.398
20.394
20.420
20.390
20.400

20.405

Ra =
0.001
0.0003 UCLx = [X+A2*R ] =

20.400
20.416
20.408
20.410
20.410
20.398
20.394
20.420
20.390
20.400
Xb =

Rb =
20.41 LCLx = [X-A2*R] =

20.03.08

PERFORMED BY :

D.KUMAR
3-RAVINDER

2-SURESH

20.400
20.414
20.408
20.410
20.414
20.398
20.394
20.420
20.390
20.400

RANGE

0.000
0.006
0.000
0.000
0.006
0.000
0.000
0.000
0.000
0.000

1ST TRIAL

20.400
20.416
20.408
20.410
20.416
20.398
20.394
20.420
20.390
20.400

2nd TRIAL 3rd TRIAL AVERAGE

20.400
20.414
20.408
20.410
20.416
20.398
20.394
20.420
20.390
20.400

20.405

20.400
20.416
20.408
20.410
20.416
20.398
20.394
20.420
20.390
20.400
Xc =

0
R=
0
20.40 UCLr = [R*D4] = 0.0026

Rc =

MEASUREMENT UNIT ANALYSIS


PART
AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )

APPRAISER - 3

2nd TRIAL 3rd TRIAL AVERAGE

20.400
20.416
20.408
20.410
20.416
20.398
20.394
20.420
20.390
20.400

DATE :

RANGE

20.4000
20.4153
20.4080
20.4100
20.4160
20.3980
20.3940
20.4200
20.3900
20.4000

0.000
0.002
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

20.405

EV = RxK1
=
0.0005
Xp
20.400 TRIAL
2
3
20.414 K1
0.89
0.59
20.408 REPRODUCIBILITY - APPRAISER VARIATION (AV)
20.410 AV= (X diff.*K2)2 - (EV2/nr) =
0.00015
=
20.415
2
3
20.398 APPRAISER
K2
20.394
0.707 0.5231
20.420 REPAETABILITY & REPRODUCIBILITY ( R&R )
=
0.0005
20.390 R & R = ( EV2 +AV2 )
20.400 PART VARIATION (PV )
=
0.0094
20.4 PV = Rp*K3

X=
0
Rp= 0.030
LCLr = [R*D3] =
0.000

K3

10

0.4

0.37

0.35

0.34

0.32

0.31

TOTAL VARIATION ( TV )

X - CHART
20.425
20.420
20.415
20.410
20.405
20.400
20.395
20.390
20.385
20.380
20.375

PARTS

TV =

R&R2 + PV2

0.0095

% TOTAL VARIATION
% EV = 100 [EV/TV ] =
% AV = 100[AV/TV ] =
% GRR=100[GRR/TV] =
% PV = 100[PV/TV] =
ndc = 1.41[PV/GRR] =
1

APPRAISER - 1
4

APPRAISER - 2
5

APPRAISER - 3
6

UCLx

LCLx

10

R - CHART

5.001
1.603
5.252
99.862
26.81

RESULTS OF THE GAUGE R & R STUDY :


1. % R&R :-

0.007
0.006
0.005

2. X -CHART & R - CHART

0.004
0.003
0.002
0.001
0.000
1

1-NARENDER
4

2-SURESH
5

3-RAVINDER
6

UCLr

10

DECISION :
1. CAPABLE FOR SPC / MEASUREMENT.
2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT

PREPARED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003
1-NARENDER

20.400

20.414

APPROVED BY

20.408

20.410

20.415

20.398

20.394

20.420

20.390

20.400

20.400

20.414

20.408

20.410

20.414

20.398

20.394

20.420

20.390

20.400

3-RAVINDER

2-SURESH

20.400

20.415

20.408

20.410

20.416

20.398

20.394

20.420

20.390

20.400

UCLx

20.406

20.406

20.406

20.406

20.406

20.406

20.406

20.406

20.406

20.406

LCLx

20.403

20.403

20.403

20.403

20.403

20.403

20.403

20.403

20.403

20.403

1-NARENDER

0.000

0.006

0.000

0.000

0.004

0.000

0.000

0.000

0.000

0.000

2-SURESH

0.000

0.006

0.000

0.000

0.006

0.000

0.000

0.000

0.000

0.000

3-RAVINDER

0.000

0.002

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

UCLr

0.003

0.003

0.003

0.003

0.003

0.003

0.003

0.003

0.003

0.003

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