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Transformer Design Sheet

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حسن هادي
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4K views

Transformer Design Sheet

Uploaded by

حسن هادي
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Primary Input Voltage in Vrms Primary Input Current in Irms Secondary Output Voltage in Vrms Secondary Output Current

in Irms Transformer Effieciency Transformer VA Rating Primary Current = = 234.82 0.98 (A)

= = = = =

240

V A (Optional) V A (Assumption)

19.3 10.95 0.9

> Calculate here if the primary input current is unknown > Select primary wire gauge for 200A/sq.cm Pg 336

Assuming transformer operate at continuously, C = 1.2 Core Area, a = 18.39 sq.cm Stacking Factor Gross core area, A For square type core, Core width Turns per volt = = = 0.9 20.43 (Assumption) sq.cm

4.52

cm

N 10 8 V 4 FfaB

where

V - voltage across the winding in volts r.m.s F - form factor of the a.c waveform f - frequency in Hz a - cross-sectional area of the core N - number of turns of considered winding B - flux density in maxwell per unit area = = = = 50 1.1 11500 2.15 = = 515.88 45.633 Hz (For sine wave) (For CRGO core metal stamping)

Operation frequency, f Form factor, F Flux Density, B Turns per volt Number of turns in primary Number of turns in secondary

* Determine wire size according to SWG or AWG Table Primary wire gauge = 137 (turns/sq. cm) Secondary wire gauge = 12.8 (turns/sq. cm) * Determine window area according to SWG or AWG Table Area occupied by primary = 3.77 Area occupied by secondary = 3.57 Total area occupied by windings = 7.33

sq. cm sq. cm sq. cm must be 15.32 sq. cm

input current is unknown. r 200A/sq.cm Pg 336

Waste Free Core Dimension Design 13.56

2.26 11.30

2.26 4.52 6.78

* in cm * according to Core Proportions Table (Pg 77)

(Pass)

Transmissible Power,

K . f .Bm.J .Kw. Aw. Ac 10 4

where

K - operating waveform constant f - operating frequency Bm - Maximum flux density swing of the core material (Wb/m) J - Current density of wire (amp/cm) Kw - window area utilisation factor Aw - window area of core (cm) Ac - Core area (cm) = = = = 0.79 240 V A (Optional) V A

Primary Input Voltage in Vrms Primary Input Current in Irms Secondary Output Voltage in Vrms Secondary Output Current in Irms Primary current =

24 10

> Calculate here if the primary input current is unknown. > Select primary wire gauge for 400A/sq.cm Pg 200

Input VA Output VA Transformer Efficiency Transmissible Power, P

= =

377.12 240.00 = = 0.90 308.56 = = = = = = = = = 701.28 = 0.20 400.00 0.50 2.20 6.28 50 0.255 0.25 Wb/m Amp/cm (Assumption)

Maximum Flux Density, Bm Current Density of Wire, J Window Area Utilisation Factor, Kw Circuit Constant, K Circuit Constant, K1 Operating Frequency, f Core area, Ac Window Area of Core, Aw Area Product, Turns per volt,

(Typical 0.2 - 0.3) (Refer to Enamelled Copper W (Typical 0.4 - 0.5) (Depends on circuitry, refer boo (Depends on circuitry, refer boo

Hz cm cm

(Refer Dimension of Ferrite Co (Refer Dimension of Ferrite Co

Ap ( Aw Ac ) cm 4

> Check for suitable coredimension at Pg 326 624.14

T 1 V K1. f .Bm. Ac 10 4
= = 299585.78 14979.29

Primary Turns Secondary Turns Winding Area Required =

Total no. of turns Turns per cm = = (Refer to Enamelled Copper Wire SWG Table Pg 200) (Refer to Enamelled Copper Wire SWG Table Pg 200)

Primary turns per cm Secondary turns per cm

Primary Winding Area Secondary Winding Area

= =

#DIV/0! #DIV/0!

Checking:

Bmax Total window area required

= =

0.02 #DIV/0!

(Within Limit) #DIV/0!

is unknown.

(Typical 0.2 - 0.3) (Refer to Enamelled Copper Wire SWG Table Pg 200) (Typical 0.4 - 0.5) (Depends on circuitry, refer book Pg 196) (Depends on circuitry, refer book Pg 196) (Refer Dimension of Ferrite Cores Pg 326) (Refer Dimension of Ferrite Cores Pg 326) coredimension at Pg 326

e SWG Table Pg 200) e SWG Table Pg 200)

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