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DCS Intro

DISTRIBUTED CONTROL SYSTEM ( DCS ) FOR THERMAL POWER PLANT OBJECTIVE of DCS safe operation of plant Lowest cost of generation Longest equipment life Minimum environmental effect Maximum efficiency Energy conversation DCS BENEFITS OF DCS High reliability Improved response time Improve operator interface to plant Improve accessibility of plant data to engineering and management personals. DCS HARDWARE Controller card input cards (4-20mA, Thermocouple, RTD,Digital,

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0% found this document useful (0 votes)
122 views19 pages

DCS Intro

DISTRIBUTED CONTROL SYSTEM ( DCS ) FOR THERMAL POWER PLANT OBJECTIVE of DCS safe operation of plant Lowest cost of generation Longest equipment life Minimum environmental effect Maximum efficiency Energy conversation DCS BENEFITS OF DCS High reliability Improved response time Improve operator interface to plant Improve accessibility of plant data to engineering and management personals. DCS HARDWARE Controller card input cards (4-20mA, Thermocouple, RTD,Digital,

Uploaded by

Joselin Leo
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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DISTRIBUTED CONTROL SYSTEM

( DCS )
FOR THERMAL POWER PLANT

SHIVAJI CHOUDHURY

OBJECTIVE OF DISTRIBUTED CONTROL SYSTEM(DCS) Safe operation of plant Lowest cost of generation Longest equipment life Minimum environmental effect Maximum efficiency Energy conversation
DCS

BENEFITS OF DCS
High reliability Improved response time Improve operator interface to plant Improve accessibility of plant data to engineering & management personals Historical storage and retrieval system

DCS

DCS HARDWARE
Controller card Input cards (4-20mA, Thermocouple, RTD,Digital,SOE). Output cards(4-20 mA ,digital) Power supply module. Communication card Cables Controller with input/output card

DCS

MAN MACHINE INTERFACE


CRT/TFT MONITOR (OPERATOR WORK STATION) LVS (Large Video Screen)

PRINTER
DCS

DCS Architecture

LOCAL JB

LOCAL JB +

LOCAL JB CJC BOX LOCAL JB E T/Cs RTDs P POWER AMP. MOTORISED VALVES/ DAMPERS

CONTACT INPUTS

ANALOG (4-20mA)

DCS

OPERATOR WORK STATION


Alarm monitoring Mimic /graphic display Trend display Operator guidance display System & diagnostic display Control Bar chart Sequence display Fault analysis display
DCS

DISPLAY-mimic

DCS

DISPLAY-mimic

DCS

TRENDING

DCS

LOGS / SUMMARIES / REPORTS


EVENT ACTIVATED LOGS -.alarm log ,trip analysis log, start up log TIME ACTIVATED LOGS-shift log, daily log OPERATOR DEMAND LOGS- summary log, performance log, maintenance log SEQUENCE OF EVENTS LOG
DCS

REPORTS

DCS

AUTO CONTROL LOOP


Coordinated control Total air control Super/reheater temperature control Mill out temperature control Hot well/heater /deaerator level control Drum level control Furnace draft control
DCS

INTERLOCK & PROTECTION


Interlock & protection are used for safe startup /operation /shutdown /trip /of any equipment or auxiliaries, e.g. CW pump, ID Fan , FD fan, BFP, CEP, Mill ,PA FAN Heater Valve & drains

DCS

BOILER CONTROLS
Burner management system Secondary air damper control Aux pressure desuper heating system Soot blower control Hp by pass

DCS

TURBINE CONTROL SYSTEM


Turbine governing system Turbine protection Automatic turbine run up system Turbine stress controller Lp bypass Sequence controls for turbine driven BFP Generator aux monitoring
DCS

PERFORMANCE CALCULATION
Boiler efficiency Turbine HP/IP/LP turbine Feed heaters Deaerator Condenser Air preheater Unit heat rate

DCS

TYPICAL DCS OF 500 MW UNIT


No of inputs No of outputs Operator Work Station Large Video Screen 13750 7250 8 5

DCS

THANKS

DCS

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