Compressor Fundamentals

Overview

Compressor Fundamentals

Why do we compress Air?

In this section, you will learn
Why

Amusement parks snow making

do we compress air Basic Compressor Operation Types of Compressors A brief history of compressed air Basic operation

Why do we compress air?

Compression is undertaken for a variety of reasons. Many processes can only be carried out by compressed gases. Some of these include: Transmission of power for pneumatic tools. Glass plants Blowing Etching Molding, etc.

Basic Compressor Operation

There are various ways to compress air. One of the simplest is by means of a piston in a cylinder. As the piston moves forward in the cylinder it compresses the air into a smaller space, thus raising its pressure. We are all familiar with the bicycle pump, which is typical of this principle. A reciprocating air compressor utilises the same pumping principle. Air is drawn into a cylinder and compressed by a piston, which is driven by a connecting rod and crankshaft. An air compressor is very similar to the engine in an automobile. Air enters the compressor through a combination filter and muffler that cleans the air and silences the noise. The clean air passes into the cylinder through an inlet valve, which is opened automatically by differential air pressure. The air is then compressed by the piston and forced through a discharge valve into a storage tank.

Shot blasting Paint Spraying

Transporting materials Conveying

Air separation, for industrial gases (oxygen, nitrogen).

Type 30 Air Compressor, circa 1930

Compressor Fundamentals

Types of Compressors
Types of Compressors
There are two general groups of air compressors, positive displacement and continuous flow. Positive Displacement compressors are either Reciprocating or Rotary.

Positive Displacement
These are units in which successive volumes of air are confined within a closed space and elevated to a higher pressure.

Continuous Flow

Reciprocating
The compressing and displacing element in these units is a piston having a reciprocating motion within a cylinder.

Ejector
Devices that use a high velocity gas or steam jet to entrain the inflowing air, then convert the velocity of the mixture to pressure in a diffuser.

Rotary
Compressing and displacement is effected by the positive action of rotating elements

Dynamic
These are machines in which the rapidly rotating element accelerates the air as it passes through the element, converting the velocity head into pressure, partially in the rotating element and partially in stationary diffusers or blades.

Sliding Vane
Axial vanes slide radially in a rotor eccentrically mounted in a cylindrical casing. Air trapped between vanes is compressed and displaced.

Centrifugal
One or more rotating impellers, usually shrouded on the sides, accelerate the air. Main air flow is radial.

Liquid Piston
Water or other liquid is used as the piston to compress and displace the air.

Axial Flow
Air acceleration is obtained by the action of the bladed rotor shrouded on the blade ends. Main air flow is axial.

Straight Lobe
Two straight mating lobed impellers trap air and carry it from intake to discharge. This is no internal compression.

Mixed Flow
An impeller form combining some characteristics of both the centrifugal and axial types.

Helical Lobe
Two intermeshing rotors, each with a helical form, compress and displace the air.

Compressor Fundamentals

A brief history of compressed air

10,000 BC

The first use of compressed air was when ancient man blew on embers to start a fire. Thus the first compressor was human lungs (capacity 100 1/min, pressure 0.02-0.08 bar(g)). The work capability of compressed air was well understood by primitive hunters who used a blowpipe and darts to hunt wild animals.

3000 BC

Man began to melt gold, copper, tin and lead found in pure form in nature and later to reduce their oxides. Temperatures in excess of 1000oC required a more powerful compressor. This again was provided by nature with wind being compressed against a hillside and forced across a ridge. Egyptian and Sumerian goldsmiths developed a blowpipe to provide a more convenient and reliable means of melting their metals. The blowpipe is still used today, but is, of course, inadequate in capacity for volume smelting of metals.

2500 BC 1500 BC 1000 BC 1750 AD 1776 AD

Hand bellows, the first mechanical form of compressor, were invented. Foot bellows were invented Bellows were driven by water wheels. John Smeatons water driven air blowing cylinder, replaced bellows. John Wilkinson invented a cannon-boring machine. This invention enabled production of large, accurately machined, cast iron cylinders for both blowing machines and steam engines. The first prototype was installed in his machine shop in Wilby, Shropshire, UK. It was limited to a pressure of about 1 bar(g) by the temperature capability of the leather links controlling the wooden valves. The bellows and the early blowing machines were primarily used to supply combustion air for smelting and to ventilate underground mines. This was necessary because the ore was mined by setting fire to the face and then cooling it with water to fracture the rock.

1800 AD

People began to seriously think of compressed air as an energy transmission medium. It had already been found that steam was limited to short distances because it cooled and condensed so quickly. Metallurgical plants were growing in size and it was necessary to supplement installed steam plants with water power. But, in Wales, a waterfall in the narrow valley could not be used as there was no adjacent land on which to build a rolling mill. It was decided to use the water to power blowing machines and to pipe the air to power air motors in the mill about 1000 metres away. Unfortunately on start up, although the blowing machines worked well, the air motors would not turn. Compressed air technology very nearly ceased before it started. Eventually it was found that the vitrified clay pipes, which worked well as water conduits, would not hold air.

1820 AD

Compressor Fundamentals

A brief history of compressed air

1857 AD Since prehistoric times, man has worked with rock. Mining originated when flint was needed for stone age tools. When mining progressed from lighting fires to blasting with explosives, it became necessary to drill holes in the rock. This was initially accomplished by hand, using the hammer and twist method. Long distance transmission of compressed air energy began with the building of the Mt. Cenis railway tunnel in the Swiss Alps. The 13.6km tunnel began in 1857 with manual drilling and would have taken 30 years to complete. After four years, compressors were installed at both ends to power rock drills. When the two teams met, there were 7km of distribution line running from each end. The Mt. Cenis experience caused people to think about building distribution networks to provide compressed air energy to individual businesses. 1860 AD People began to develop mechanical rock drills. It was shortly after that Ingersoll Rand began (as a result of individual efforts by Simon Ingersoll and the Rand brothers. Once the mechanical rock drill was operational, much work was done to develop reliable sources of motive power. The air compressor developed quickly from this point 1871 AD 1888 AD Patent No. 112,254 issued to Simon Ingersoll on 7th March, 1871. This is the date from which we trace Ingersoll Rand's history.
Ingersoll Rand Rock Drill in Kalgoorlie, WA

Victor Popp, an Austrian engineer, gained a concession to run a compressed air distribution system through the Paris sewer system. The plant was commissioned with 1500 kW of compressors feeding 7 km of mains and 50 km of feeder line.

1891 AD

By this time, the system which operated at a pressure of 6 bar(g), had grown to a capacity of 18,000 kW (1.8 MW). One of the major reasons for Popps success was a novel pneumatic clock which kept accurate time driven by timed pulses of compressed air. This became a must have item and once air was connected to restaurants, factories, shops, physicians surgeries, lawyers offices, etc., it became a simple matter to hook other pneumatic devices into the system. Inventors in all parts of the work now got busy and many patents were issued. In Paris, for example, air was used for: Pneumatic clocks Pneumatic despatch systems Passenger lifts Wine and beer dispensing Air motors up to 70 kW to run tools, looms, presses, etc

Pneumatic drive of DC generators up to 36 kW to light Restaurants, theatres, hospitals, etc

Factory in Paris that made air compressors for Victor

Many reports concluded that compressed air was the energy transmission medium of the future. They took a very negative attitude to the electric distribution system then also in its infancy. There were others, however; who were equally enthusiastic about the merits of electricity and who dismissed compressed air because of its poor efficiency. Neither of the two opposing schools of thought were proven totally correct. Compressed air plants kept developing and expanding. Electric transmission systems became the exclusive means of distributing power. Compressed air now serves as an important complement to electricity and it is called the fourth utility.

Compressor Fundamentals

A brief history of compressed air

1902 AD 1903 AD Worlds first truly portable compressor built Pneumatic tools added

1913 AD 1920 AD 1930 AD

Centrifugal pumps added. First centrifugal compressor built. High temperature pumps aided the thermal cracking of crude oil The T30 compressor introduced

Compressor 1933 AD 1941 AD 1947 AD Two stage air cooled portable developed The boiler circulating pump introduced The first big drill built

1948 AD

Centrifugal compressors transport natural gas

1950 AD

Sliding vane compressors introduced. Quiet pumps for nuclear submarines

Compressor Fundamentals

A brief history of compressed air

2000 AD IR was first-to-market introducing a true variable speed drive compressor directly driven by Hybrid/Permanent magnet motor

Air

Solutions

Air solution and service provider of design, equipment, project management, maintenance and operations for compressed air systems Market leader in prividing customers with air solutions tailored to their productivity needs.

Advanced technology, highest reliability, lowest maintenance, highest quaility air, best energy efficiency

T30 Non-Lubricated Air Compressor (6.8-18Barg)

T30 Non-Lubricated Air Compressor is one of the patented products designed and built by Ingersoll Rand. T30 has the features of low noise, reliable operation and easy installation. They are widely used in many industries , such as pharmaceuticals, textile, chemical and garment.

Features
Heavy Cast Iron Design Higher Reliability Long Term Durability Efficient Cooling System Powder Coat Painting Enhances Antitrust

Single&Two-stage "Standard Package" Air Compressors(6.8-18Barg)

Ingersoll Rand's Two-stage "Standard Package" air compressors are designed for the most demanding applications where a reliable air supply is required. Perfect for automotive, commercial and industrial applications. When maximized operating pressure, increased air flow, and extended duty cycle is required, Ingersoll Rand air compressor is the choice.

Features

SS Single-stage series These "SS" series air compressors are the latest design. Heavy duty single-stage cast iron air compressors is designed by Ingersoll Rand with high quality for industrial useage. It is durable and provides non-stop operation. These twin cylinder block design air compressors have conservative running speed for prolonged life. TS Two-stage series -100% cast iron frame and separate cast cylinders -Stainless steel finger valve assembly after heat treatment -Efficient finned intercooler tubes -Balanced overhung crankshaft -Rugged one-piece connecting rod -Centrifugal unloader for no load start -Factory-filled synthetic lubricants

Features

Infinity 5.5-11 KW
Infinity rotary screw compressors continue the legacy of the great efficiency, reliability and high quality. These compressors are simply designed, easy to control, economical to operate and convenient to maintain, also can run under the most extreme ambient conditions. The exclusive design of cold/hot box and cooling system make Infinity different. The compressors are available from 7 to 10 barg and from 0.74 to 1.7 m3/min

Premium Poly-V belt Provides uniform bearing load and belt wear pattern to extend the life of belt High-efficiency blower cools evenly Saves energy, and produces less noise Air/ Oil cooler Discharges heat from the top for greater efficiency Exclusive hot box/ cool box design Isolates hot elements from other components to ensure cooling and extended life Dual control operation Provides application flexible and reduced operating cost Simple user interface and diagnostic indicators Signal operating status, hours, and faulty warnings to minimize downtime Spacious interior design Permits easy maintenance.

Features

Pegsus15-37 KW
Ingersoll Rand's rotary screw compressors with innovation and air solution provide customer with greater profits. The high efficiency integrated compression module eliminates leaks and pressure losses to increase effiency and performance. Exclusive hot box/ cool box design keep the heat out and the noise in, ensuring the compressors keep running in the most extreme conditions and still achieve maximum performance. The options are to meet all operating conditions for customers, such as frost protection, high ambient package, power outage restart and intellisys control option

Whisper Quiet Operation Oversized, high efficiency cooling air blower. Provides sound levels as low as 68 dBA Dual Control Operation Reliable and effective load/no load control with automatic stop and restart facility for maximum flexibility. Simple Diagnostics Visual indication of operating status and hours run, for ease of operation and reduced downtime Poly-V Belt Drive Premium drive system applies patented automatic tensioning to eliminate belt stretch and increase air output. Advanced Cooling A package pre-filter, efficient combination aftercooler with access to both sides for easy cleaning and top discharge to simplify ducting. Generous Serviceability All key maintenance components have been grouped to provide ease of serviceability.

Small UP 4-11 KW
Small UP Total Air System integrates the compressors, cycling dryer,dual filtration pack and controls into an energy reducing optimized system. Advanced integrated package increase the reliability and operation time. The compressors are available from 8 to 14.5 barg and from 0.45 to 1.6 m3/min

Features

Whisper Quiet Operation Oversized, high efficiency motor mount blower. sound levels as 65 dBA Dual Control Operation Auto start/stop operation with constant speed control for maximum flexibility. Simple Diagnostics Visual indication of operating status, and hours and fault warnings for ease of operation and reduced downtime Poly-V Belt Drive Premium drive system to minimize belt stretching and increase air output. Advanced Cooling High efficient, oversized combination cooler with roof mount discharge for ease of ducting. Generous Serviceability Spacious design for ease of serviceability.

Unigy 5.5-11 KW
UNIGY integrates the most advanced air compressor technology. The human-oriented design and unqiue IntelliDrive system provide the most efficient compressed air

Features
Whisper Quiet Operation Variable speed controlled capacity automatically adjust compressed air output Virtual gear set Providing flexible power and pressure ranges IntelliDrive system Suitable for multiple electrical supplies

Nirvana Variable-Speed Drive

Only Ingersoll Rand offers Nirvana variable-speed drive rotary screw compressor, the world's first true variable-speed drive rotary screw compressor for highest quality of air and the greatest reliablility available on the market.By matching an innovative modular variable speed inverter with a HYBRID PERMANENT MAGNET motor,Ingersoll Rand is again first-to-market,this time with a true variable-speed drive air compressor. Nirvana has fewer rotating parts than any other rotary air compressors in its class. The Hybrid Permanent Magnet motor driving the Nirvana raises the standard on compressor reliability to an unequaled level.There is no motor bearing in HPM motor. Since HPM motor directly drives the compressor,there is no pulley,belt or coupling to wear out or to replace, and there is nothing to get out of alignment. Equipped with Ingersoll Rand's time-proven and reliable airend,Nirvana is a highly reliable air compressor.

Features
Premium efficiency IP23 HPM motor 96% efficiency rating No motor bearing, durable motor life Rugged Ingersoll Rand airend with duplex tapered roller bearings Aircooled aftercooler with moisture separator Integral variable frequency drive, high efficiency Variable speed controlled fan motor, save energy Factory-fill of SSR UltraCoolant IntellisysTM controller featuring Infinite on-off control Self auditing function Low sound level

Features
Robust Cast Iron IP54 motor Rugged Ingersoll Rand airend with duplex tapered roller bearings No maintenance integral gear drive system Air or Water-Cooled aftercooler,high cooling efficiency Integral star delta starter,reduce starting current Factory-fill of UltraCoolant IntellisysTM S3 control system featuring Language-less control panel with backlit LCD display On-Line/Off-line control with automatic start & stop Real time clock functions, modbus, 3 machine sequence control Noise elimination enclosure design

R90-160KW
Ingersoll Rand contact-cooled,rotary screw compressors are proven,ruggedly reliable units that perform to the highedt standards regardless of industry,application or environment.Easy to install and continuousduty rated for long-term performance,with our compressors you get what you pay for,and more

Features
High efficiency IP23 motor Rugged Ingersoll Rand airend with duplex tapered roller bearings No maintenance integral gear drive system Air or Water-Cooled aftercooler with moisture separator Integral star delta starter,reduce starting current

SSR200-250KW
Ingersoll Rand contact-cooled,rotary screw compressors are proven,ruggedly reliable units that perform to the highest standard regardless of industry,application,or environment.Easy to install and continuousduty rated for long-term performance,with our compressors you get what you pay for,and more.

Factory-fill of SSR UltraCoolant Energy saving Intellisys capacity control system featuring Digital inlet control valve Upper range modulation Low sound enclosure design

SSR45-75KW
Ingersoll Rand contact-cooled,rotary screw compressors are proven,ruggedly reliable units that perform to the highedt standards regardless of industry,application,or environment.Easy to install and continuous-duty rated for long-term performance,with our compressors you get what you pay for,and more.

Features
Standard IP55, high efficiency motor Rugged Ingersoll Rand airend with duplex tapered roller bearings No maintenance integral gear drive system Air or Water-Cooled aftercooler with moisture separator Integral star delta starter,reduce starting current Factory-fill of SSR UltraCoolant IntellisysTM capacity control system featuring Finger-touch control panel On-Line/Off-line control with automatic start & stop Failure alarm Low sound enclosure design

SSR Two Stage 90-350KW

Ingersoll Rand contact-cooled,rotary screw compressors are proven,ruggedly reliable units that perform to the highedt standards regardless of industry, application, or environment.Easy to install and continuous-duty rated for long-term performance,with our compressors you get what you pay for,and more.

Features
High efficiency IP23 or IP55motor High efficiency 2-stage airend No maintenance integral gear drive system Air or Water-Cooled aftercooler with moisture separator Integral star delta starter,reduce starting current Factory-fill of SSR UltraCoolant Energy saving IntellisysTM capacity control system Digital inlet control valve Upper range modulation Low sound enclosure design

Nirvana Variable-Speed Drive Oil Free

Only Ingersoll Rand offers Nirvana Oil-Free,The world's first true variable-speed oil-free compressor for critical oil-free application requiring the highest quality of air and the greatest reliablility available on the market.By matching an innovative modular variable speed inverter with a HYBRID PERMANENT MAGNET motor,IR is again first-to-market,this time with a true variable-speed drive,oil-free air compressor. The two-stage Nirvana Oil-Free compressor has fewer rotating parts than any other rotary air compressor in its class.And the Hybrid Permanent Magnet motor driving the Nirvana Oil-Free raises the standard on compressor reliability to an unequaled level.There are no motor bearings in the HPM motor.And since the HPM motor directly drives the compressor,there are no pulleys,belts or couplings to wear out or need replacing.And there is nothing to get out of alignment.Coupled with IR's time-proven,reliable two-stage oilfree airend,Nirvana Oil-Free is as reliable as an air compressor can get.

Features
Premium efficiency IP23 HPM motor 97% efficiency rating No motor bearingslonger motor life Rugged IR oil-free airend with Ultra Coat,high efficiency Aircooled aftercooler with moisture separator Integral variable frequency drive Variable speed controlled fan motor,save energy Factory-fill of SSR Ultra Coolant IntellisysTM controller featuring Infinite on-off control Self auditing function Low sound level

Sierra Oil Free 37-300KW

With an Ingersoll Rand oil-free compressor, you don't have to worry about contaminated air, regardless of the technology you choose. Our oil-free rotary-screw compressor was rigorously tested by TUV Rheinland a global leader in independent testing and assessment services and earned ISO8573-1:2001 Class 0certification

Features
High efficiency IP55 motor NEMA1 control cabinet enclosure 2-Stage oil-free rotary screw airend,high efficiency and reliable High efficiency inlet filter design Air or Water-Cooled aftercooler with moisture separator Integral star delta starter,reduce staring current CMC controller featuring,super advanced function, Provide a list of last 224 events Service Scheduling Power Outage Restart Low sound enclosure design

Centac CH Single Stage Centrifugal Compressor

Ingersoll Rand is a technology leader in oil-free compressed air technologies not only because we develop class-leading products, but also because we know our customers' industries, the demands placed on productivity and quality. We are the first to be Class 0 certified by the TUV certification body. ISO 8573-1:2001 Class 0 specifies air quality standards for critical manufacturing processes within most industries. It is the most stringent class covering oil contamination in aerosol, vapor, and liquid forms. If you need guaranteed pure air for your critical application, then you need Ingersoll Rand! Simplicity by Design Ingersoll-Rand Centac blowers have few moving parts, which equate to higher reliability and less maintenance. This, in turn, keeps your system up and running without unnecessary downtime. High Quality Air Centac blowers are Class 0 certified and deliver 100% inherently oil-free air to your processes. This helps assure that your product will be manufactured at the highest level of quality with scrap and defects reduction. Energy Efficient With state-of-the-art aerodynamics and a technologically advanced control system, the Centac blower is the most energy efficient compressor in the industry. It provides cost savings opportunity to the operation. Compressor Uptime Maximizing your production process uptime is always our goal at Ingersoll-Rand. The Centac blower is designed to minimize maintenance. In addition, Ingersoll-Rand offers preventative maintenance and AirCare programs to maximize blower uptime. In the event of required maintenance, Ingersoll-Rand offers unsurpassed local service support. Standard Scope of Supply Complete Tested Package, Built-In Lubrication System, Complete Control, Protection and Diagnostic System, Mounted Inlet and Bypass Valves, Single Point Flanged Air Connections, Hot Air Discharge (No Aftercooler).

Features

Ingersoll Rand is a technology leader in oil-free compressed air technologies not only because we develop class-leading products, but also because we know our customers industries, the demands placed on productivity and quality. Pay attention that we are the first to be Class 0 certified by the TUV certification body. ISO 8573-1:2001 Class 0 specifies air quality standards for critical manufacturing processes within most industries. It is the most stringent class covering oil contamination in aerosol, vapor, and liquid forms. If you need guaranteed pure air for your critical application, then you need Ingersoll Rand!

Features

Advanced Centrifugal Technology For Superior Performance 100% Oil Free Air Next Generation Aerodynamic Design For -Maximized Efficiency -Increased Throttle Range For High Efficiency at Part Load -Enhanced Reliability Constant Pressure Control For -Stable System Pressure -Smooth Operation Simplicity Means Reliability (less Moving Parts) -1 Bull Gear -2 to 3 Rotor assemblies Well Proven Reliable & Robust Design -High Reliability and Long Life -Low Maintenance Requirements State-of-the-Art Control System Low Operating & Installation Costs Low Noise Level (Enclosed) Options Worldwide Service and Parts Support Largest Centrifugal Installed Base in the World

C3000
Ingersoll Rand is a technology leader in oil-free compressed air technologies not only because we develop class-leading products, but also because we know our customers industries, the demands placed on productivity and quality. Pay attention that we are the first to be Class 0 certified by the TUV certification body. ISO 8573-1:2001 Class 0 specifies air quality standards for critical manufacturing processes within most industries. It is the most stringent class covering oil contamination in aerosol, vapor, and liquid forms. If you need guaranteed pure air for your critical application, then you need Ingersoll Rand!

Features

Advanced Centrifugal Technology For Superior Performance 100% Oil Free Air Next Generation Aerodynamic Design For -Maximized Efficiency -Increased Throttle Range For High Efficiency at Part Load -Enhanced Reliability Constant Pressure Control For: -Stable System Pressure -Smooth Operation Simplicity Means Reliability (less Moving Parts) -1 Bull Gear -2 to 3 Rotor assemblies -6 to 8 Bearings per Machine Well Proven Reliable & Robust Design: -High Reliability and Long Life -Low Maintenance Requirements State-of-the-Art Control System Low Operating & Installation Costs Low Noise Level (Enclosed) Options Worldwide Service and Parts Support Largest Centrifugal Installed Base in the World

2ASB
Ingersoll Rand is a technology leader in oil-free compressed air technologies not only because we develop class-leading products, but also because we know our customers' industries, the demands placed on productivity and quality. We are the first to be Class 0 certified by the TUV certification body. ISO 8573-1:2001 Class 0 specifies air quality standards for critical manufacturing processes within most industries. It is the most stringent class covering oil contamination in aerosol, vapor, and liquid forms. If you need guaranteed pure air for your critical application, then you need Ingersoll Rand

Features
Advanced Centrifugal Technology For Superior Performance 100% Oil Free Air Next Generation Aerodynamic Design For -Maximized Efficiency -Increased Throttle Range For High Efficiency at Part Load -Enhanced Reliability Constant Pressure Control For -Stable System Pressure -Smooth Operation Simplicity Means Reliability (less Moving Parts) -1 Bull Gear -2 to 3 Rotor assemblies -6 to 8 Bearings per Machine Well Proven Reliable & Robust Design -High Reliability and Long Life -Low Maintenance Requirements State-of-the-Art Control System Low Operating & Installation Costs Low Noise Level (Enclosed) Options Worldwide Service and Parts Support Largest Centrifugal Installed Base in the World

PET
High Pressure Series

Solutions of Choice
An era of choice begins. Ingersoll Rand introduces alternative solutions to the production challenges of PET bottle blowing. For the first time, you can choose between different, highly advanced air compression technologies which now include the outstanding performance of four-stage centrifugal and reciprocating compressors to select that which best meets the unique production requirements of your plant. The reasoning is straightforward. To compete successfully in the global marketplace, companies like yours must keep production lines running smoothly and with minimum interruption. Downtime, whether scheduled or unscheduled, is costly. So, with a thorough understanding of the dynamics in today's strenuous production environment, Ingersoll Rand unveils ground-breaking 4-stage centrifugal technology and 4-stage reciprocating technology, for unmatched reliability and performance. Together with our other highly regarded reciprocating solutions, these superior technologies from a single source provider offer the PBM Industry: Lower life-cycle cost Unmatched product durability Ability to thrive in punishing environments Economical and efficient solutions to maximize productivity Numerous configurations to meet any operational need

Features
Advanced Centrifugal Technology For Superior Performance 100% Oil Free Air: No Particles Generated During the Compression Process Simplicity By Design: Only Four Main Rotating Parts Low Operating & Installation Costs Worldwide Service and Parts Support Next Generation Aerodynamic Design -Maximized Efficiency -Increased Throttle Range For High Efficiency at Part Load -Enhanced Reliability Constant Pressure Control For -Stable System Pressure -Smooth Operation State-of-the-Art Control System

Centac-C1050
State-of-the-Art Reliability Specifically designed for demanding PBM applications, the C750 and C1050 have few moving parts and virtually nothing to wear out. Valve, ring and packing changes become a thing of the past. Centac compressors, by design, will run for long intervalsand since they stay running, you keep producing. Featuring a noncontact compression cycle, the C750 and C1050 offer unsurpassed air quality, oil-free, with no particles induced into the air stream. Experience legendary reliability, and the peace of mind, it brings with the new Centac C750 and C1050 solution.

Recip-Petstar - 4
Four-Stage Atmospheric When unsurpassed performance and reliability are required, the PETStar-4 line of 4-Stage Reciprocating Air Compressors answers the challenge. Robustly designed and configured in a horizontally opposed cylinder configuration, the PETStar-4 arrangement virtually eliminates vibration with a minimal foundation requirement. By utilizing four stages of compression, the PETStar-4 is capable of providing unsurpassed compressor efficiency. Lower stage compression ratios reduce the cylinder operating temperatures and extend the life of valves, rings and packing. To simplify installation, all PETStar-4 units feature a heavy-duty welded steel subbase and are available with a matching air treatment component package. Whether you require a compressor for in-line molding or capacity to support a large production operation, there is a PETStar-4 package to meet your needs.

Features
Nonlubricated 100% Oil Free Water-Cooled Design Four-Stage Balanced Opposed Layout Eliminates Unwanted Vibration All Double Acting, Heavy Duty Class 40 Cast Iron Cylinder Construction 16,000 Hour Rated Piston Rings and Packing Worldwide Service & Parts Support Sleeve Type Main and Connecting Rod Bearings Anticorrosion Coating On All System Air Piping Crankshaft-Driven Main Oil Pump Large Cast-In Water Jackets For Dimensional Stability Under Extreme Conditions State-of-the-Art Control System

System Controls
Air System Controller/Air System Manager
The Air System Controller (ASC) provides a window into the compressor room by making the raw data available to plant operators and managers in formats that are easy to understand plus provide substantial ENERGY SAVINGS. The ASC utilizes a Machine Interface (HMI) Software specifically designed by Ingersoll-Rand for Compressed Air Systems. Benefits Total System Control - Compressors, Dryers, Cooling Towers, Pumps & Accessories Energy Management - Stable System Pressure & Load Sharing System Benchmarking & Data Management Enhanced Communications The Air System Manager (ASM) provides a window into the compressor room by making the raw data available to plant operators and managers in formats that are easy to understand plus provide substantial ENERGY SAVINGS. The ASM utilizes an "off-the-shelf" Machine Interface (HMI) Software which is specifically customized for Compressed Air Systems.

X4I Controller
System control, applied correctly, in mulicompressor installations can dramatically decrease energy use by ensuring that only the compressors that are needed are operated while maintaining system pressure in a single, tight control band. The X4I uses the base load, base load. trim control strategy to ensure compressors are managed in this most efficient manner. Add an Ingersoll Rand Nirvana 5.5 - 30kW VSD and leverage the advantage of the most efficient trim control available.

Compressed Air Filter

System Installation & Air Treatment

Compressed Air Filter

Ingersoll Rand Compressed Air Filters are available in four filtration grades.When installed with refrigeration or desiccant dryers,they will provide clean compressed air to the highest classes as prescribed by ISO8573.1 Benefits: Proven to exceed ISO air quality Quickest,simplest maintenance of any filter design Built in safety protection Lowest pressure drop available Corrosion resistant alocrom treatment 10 year housing guarantee

Features

A Perdect Seal Every Time Moulded seal cannot be lost or mis-aligned. Full Flow Inlet Gives maximum capacity and lowest pressure drop. Unique Filter Element Is available in four filtration grades. Rapid Maintenance Lift and twist design is quick and easy. Built In Safety Simply push for autodrain check and bowl depressuration. Differential Pressure Indicator Gives a reminder of filter element life from both sides. Fixing Clamp Joins two filters and is a wall mounting bracket in one. Self Cleaning Drain Screen Reduces maintenance and increases reliability.

Dryer
System Installation & Air Treatment

TS Refrigerated Air Dryer

A new non-cycling, refrigerated air dryer by Ingersoll Rand, the TS dryer is designed to improve reliability, productivity and efficiency, protect health and safety and lessen environmental impact. To accomplish this, the TS dryer incorporates several key technical innovations. Among these innovations are its 3-in -1 heat exchanger(s), micro-channel condenser, microprocessor and"smart"drain

Features
Reliability and performance Consistently delivers dry process air with minimal pressure drop. 3-in-1 Heat exchanger integrates the precoller and re-heater,heat exchanger and air/water separation to reduce the opportunity for leaks. High inlet temperatures to 60 will be accepted with no nuisance shutdowns. Electrostatic-charged panel filter included on all models for increased package performance. Productivity Refrigeration Expansion valve offers more precise control under varying heat loads from the compressed air and varying ambient temperatures resulting in less risk of product spoilage through dewpoint slippage. Optimised connection sizes to minimise pressure drop. Intellisys microprocessor indicates component warnings and if preventative maintenance is needed. Power Out Restart Operation(PPRO) improves productivity. Energy Efficiency "Smart"drain recognises ambient conditions to adjust dwell time and minimise the loss of valuable compressed air. Energy Saving Efficiency Option to cycle refrigeration compressor is standard. Health, Safety and the Environment Design uses environmentally friendly R404A. Less refrigerant is needed with MicroChannel condenser design.

IRED Heated Desiccant Dryer

Externally heated air dryer adds a heater based on IRED dryer to heat the purge air. It not only benefits the regeneration effect but also decreases regeneration purge loss.

Features
8 hours standard cycle. Pressure dew point -40. Regenerating air capacity:7%. Pressure lost:0.02Mpa. Electrical grade:NEMA4 or IP55. Automatically pressurized to insure the desiccant life is above 6 years. Reliable types of valve parts, and the usage of the valves is above 1000 thousand times. Finely designed mufflers reduce the noise below 72dB(A).

Filters, Regulators, Lubricators

System Installation & Air Treatment Filter/Regulator Combination
The Filter/Regulator combination is designed to be compact and easy to use and maintain.

Features
Push-pull, non-rising knob allows one-hand adjustment Balanced valve-type diaphragm regulation assures positive pressure adjustment Regulator offers in-line repairability. Valve and diaphragm can be replaced without removing unit from line Automatic drain has 1/8-inch NPT connection for draining away contaminants 10 PSIG minimum operating pressure

Heavy Duty Filters/Regulators/ Lubricators Features

Heavy Duty Filters These ARO Heavy-Duty Series filters extend the life of airoperated equipment while reducing maintenance costs. These units efficiently remove solid particles from compressed air lines making them the perfect choice for large flow applications. Heavy Duty Regulators These ARO Heavy-Duty Series regulators provide accurate and quick response to flow demands and line pressure changes, giving air-powered equipment the precise air pressure control needed. Heavy Duty Lubricators Extra rugged Heavy-Duty Series lubricators deliver the reliable lubrication needed for long service life of air line systems and equipment.

Receiver Tanks
The receiver tank is central to many industrial applications. In factories using compressed air, the receiver tank helps deliver stable output of compressed air, serves as a buffer, collects moisture from cooled air and discharges it out of the system. The air tank also serves as an air manifold to guarantee air supply in peak hours. Ingersoll Rand provides air tanks in compliance with applicable national codes and standards: stainless steel and carbon steel air tanks; vertical and horizontal air tanks

Intelliflow Controller
Waste of the compressed air from leakage or improper regulation is a common issue to most compressed air systems. IntelliFlow is able to reduce the loss via precise control of the operating pressure. Benefits SAVE ENERGY: Stabilize demand side pressure at minimum acceptable level INCREASE PRODUCTIVITY: Provide consistent repeatable tight pressure control ENHANCE RELIABILITY: De-couple supply side from demand side INCREASE RELIABILITY: Eliminate rapid cycling of compressors

SimplAir
SimplAir is a high-performance modular aluminum piping system that is easy to install and simple to extend or modify. The noncorrosive extruded aluminum provides structural strength and delivers contaminate-free air in a leak-free piping system. The smooth bore of SimplAir tubing prevents high-pressure losses and allows for higher flow rates and performance than that of conventional piping systems. The positive O-ring seal ensures that no leaks occur at any stage of the system's life. No air leakage ensures minimum running costs.