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Baseplate Weld2

This document contains calculations for welding stresses on a base plate. It provides design data such as dimensions, material properties, and load conditions. Stresses are calculated for various load combinations including empty weight, operating weight, wind, and seismic loads. Allowable stresses are checked and all load combinations are found to be acceptable, with the maximum stress being less than the allowable stress of 66 MPa.

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Adi Cahyoko
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108 views

Baseplate Weld2

This document contains calculations for welding stresses on a base plate. It provides design data such as dimensions, material properties, and load conditions. Stresses are calculated for various load combinations including empty weight, operating weight, wind, and seismic loads. Allowable stresses are checked and all load combinations are found to be acceptable, with the maximum stress being less than the allowable stress of 66 MPa.

Uploaded by

Adi Cahyoko
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BASE WELDING CALCULATION

Vwind, Vseis

R2 R1 A A

SECT. A-A

1. DESIGN DATA 1.1 DIMENSION BASEPLATE Outside Diameter DISTANCE OF WIND FORCE TO BASE CG DISTANCE FROM BASE 1.2 PROPERTIES OF WELDING SECTION WELD LEG WELD THROAT THICKNESS WELD RADIUS INSIDE WELD RADIUS OUTSIDE WELD SECTIONAL AREA WELD SECTION MODULUS 1.3 CONDITIONS EMPTY WEIGHT (NEW) EMPTY WEIGHT (CORRODED) OPERATING WEIGHT (NEW) OPERATING WEIGHT (CORRODED) TEST WEIGHT (NEW) WIND SHEAR SEISMIC BASE SHEAR 1.4 ALLOWABLE STRESS WELD ALLOWABLE STRESS 2. CALCULATION 2.1 APPLICABLE LOAD WIND MOMENT SEISMIC MOMENT Sallow = 66 Mpa

OD.base = CW = CG =

2840.00 mm 3730.00 mm 3133.00 mm

w t R1.weld R2.weld Aweld Zlong

= =0.707*w = = =3,14*(R2^2-R1^2) =3,14*(R2^2-R1^2)*t

20 14.14 1420.00 1440.00 179608.00 2539657.12

mm mm mm mm mm^2 mm^3

Wemp_new Wemp_cor Wope_new Wope_cor Wtes

= = = = =

125057.88 105957.81 128157.84 109057.77 420270.21

N N N N N

Vwind = Vseis =

13008.06 N 21209.22 N

Mwind Mseis

=Vwind*CW =Vseis*CG

48520063.80 N-mm 66448486.26 N-mm

2.2 APPLICABLE STRESS 2.2.1 COMPRESSIVE STRESS DUE TO EMPTY WEIGHT (NEW) DUE TO EMPTY WEIGHT (CORRODED) DUE TO OPERATING WEIGHT (NEW) DUE TO OPERATING WEIGHT (CORRODED) DUE TO TEST WEIGHT (NEW) 2.2.2 BENDING STRESS DUE TO WIND DUE TO SEISMIC 2.2.3 SHEAR STRESS SHEAR STRESS DUE TO WIND SHEAR STRESS DUE TO SEISMIC 2.3 WELD STRESS 2.3.1 CASE 1 (NEW+EMPTY+WIND+SEISMIC) RESULTANT TENSILE STRESS RESULTANT COMPRESSIVE STRESS RESULTANT SHEAR STRESS MAXIMUM TENSILE STRESS MAXIMUM COMPRESSIVE STRESS MAXIMUM SHEAR STRESS MAX STRESS COMPARED TO ALLOWABLE STRESS St =Sc1_new+Sb_wind+Sb_seis Sc =Sc1_new-Sb_wind-Sb_seis Ss =Ss_wind+Ss_seis St_max =(St/2)+(SQRT(St^2+4*Ss^2)/2) Sc_max =(Sc/2)+(SQRT(Sc^2+4*Ss^2)/2) Ss_max =SQRT(Sc^2+4*Ss^2)/2 MAX(St,Sc,Ss) = MAX(St,Sc,Ss) <= Sallow 44.57 Mpa -45.97 Mpa 0.19 Mpa 44.57 Mpa 45.97 Mpa 22.29 Mpa 45.97 Mpa ACCEPTABLE

Sc1_new Sc1_cor Sc2_new Sc2_cor Sc3_new

=-Wemp_new/Aweld =-Wemp_cor/Aweld =-Wope_new/Aweld =-Wope_cor/Aweld =-Wtes_new/Aweld

-0.70 -0.59 -0.71 -0.61 -2.34

Mpa Mpa Mpa Mpa Mpa

Sb_wind =Mwind/Z Sb_seis =Mseis/Z

19.10 Mpa 26.16 Mpa

Ss_wind =Vwind/Aweld Ss_seis =Vseis/Aweld

0.07 Mpa 0.12 Mpa

2.3.2 CASE 2 (CORRODED+EMPTY+WIND+SEISMIC) RESULTANT TENSILE STRESS RESULTANT COMPRESSIVE STRESS RESULTANT SHEAR STRESS MAXIMUM TENSILE STRESS MAXIMUM COMPRESSIVE STRESS MAXIMUM SHEAR STRESS MAX STRESS COMPARED TO ALLOWABLE STRESS St =Sc1_cor+Sb_wind+Sb_seis Sc =Sc1_cor-Sb_wind-Sb_seis Ss =Ss_wind+Ss_seis St_max =(St/2)+(SQRT(St^2+4*Ss^2)/2) Sc_max =(Sc/2)+(SQRT(Sc^2+4*Ss^2)/2) Ss_max =SQRT(Sc^2+4*Ss^2)/2 MAX(St,Sc,Ss) = MAX(St,Sc,Ss) <= Sallow 44.68 Mpa -45.86 Mpa 0.19 Mpa 44.68 Mpa 45.86 Mpa 22.34 Mpa 45.86 Mpa ACCEPTABLE

2.3.3 CASE 3 (NEW+OPERATING+WIND+SEISMIC) RESULTANT TENSILE STRESS RESULTANT COMPRESSIVE STRESS RESULTANT SHEAR STRESS MAXIMUM TENSILE STRESS MAXIMUM COMPRESSIVE STRESS MAXIMUM SHEAR STRESS MAX STRESS COMPARED TO ALLOWABLE STRESS St =Sc2_new+Sb_wind+Sb_seis Sc =Sc2_new-Sb_wind-Sb_seis Ss =Ss_wind+Ss_seis St_max =(St/2)+(SQRT(St^2+4*Ss^2)/2) Sc_max =(Sc/2)+(SQRT(Sc^2+4*Ss^2)/2) Ss_max =SQRT(Sc^2+4*Ss^2)/2 MAX(St,Sc,Ss) = MAX(St,Sc,Ss) <= Sallow 44.56 Mpa -45.98 Mpa 0.19 Mpa 44.56 Mpa 45.98 Mpa 22.28 Mpa 45.98 Mpa ACCEPTABLE

2.3.4 CASE 4 (CORRODED+OPERATING+WIND+SEISMIC) RESULTANT TENSILE STRESS RESULTANT COMPRESSIVE STRESS St =Sc2_cor+Sb_wind+Sb_seis Sc =Sc2_cor-Sb_wind-Sb_seis 44.66 Mpa -45.88 Mpa

RESULTANT SHEAR STRESS MAXIMUM TENSILE STRESS MAXIMUM COMPRESSIVE STRESS MAXIMUM SHEAR STRESS MAX STRESS COMPARED TO ALLOWABLE STRESS

Ss =Ss_wind+Ss_seis St_max =(St/2)+(SQRT(St^2+4*Ss^2)/2) Sc_max =(Sc/2)+(SQRT(Sc^2+4*Ss^2)/2) Ss_max =SQRT(Sc^2+4*Ss^2)/2 MAX(St,Sc,Ss) = MAX(St,Sc,Ss) <= Sallow

0.19 Mpa 44.66 Mpa 45.88 Mpa 22.33 Mpa 45.88 Mpa ACCEPTABLE

2.3.5 CASE 5 (NEW+TEST+33.3% WIND) RESULTANT TENSILE STRESS RESULTANT COMPRESSIVE STRESS RESULTANT SHEAR STRESS MAXIMUM TENSILE STRESS MAXIMUM COMPRESSIVE STRESS MAXIMUM SHEAR STRESS MAX STRESS COMPARED TO ALLOWABLE STRESS St =Sc3_new+(Sb_wind/3) Sc =Sc3_new-(Sb_wind/3) Ss =Ss_wind St_max =(St/2)+(SQRT(St^2+4*Ss^2)/2) Sc_max =(Sc/2)+(SQRT(Sc^2+4*Ss^2)/2) Ss_max =SQRT(Sc^2+4*Ss^2)/2 MAX(St,Sc,Ss) = MAX(St,Sc,Ss) <= Sallow 4.03 Mpa -8.71 Mpa 0.07 Mpa 4.03 Mpa 8.71 Mpa 2.02 Mpa 8.71 Mpa ACCEPTABLE

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