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Foundry Applications List

The document lists various products and their proposed and present solutions. It provides information about the products used, their applications, and consumption details. It contains multiple sections with the same format, comparing proposed and present solutions.

Uploaded by

Anil Kumar
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
155 views

Foundry Applications List

The document lists various products and their proposed and present solutions. It provides information about the products used, their applications, and consumption details. It contains multiple sections with the same format, comparing proposed and present solutions.

Uploaded by

Anil Kumar
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 8

Sl No:

Application
Plough Arms

Product Proposed
7888T

Present Solution
7888T

Areator Bitter Blades

7888T

7888T

Sand Feed Screws

7888T

NoT DONE YET

Sand conveyor Pulley Drums

Zupermats Built up at Bearing Area by Xuper 660 NH/CP HFD 010

Conventional Diamond Shaped Rubber Lagging Currently No Reclamation Done/Rejection Sprinkles of Normal M.S Rod Done which gives them a Life of 2 weeks after a brand new roll has worn out. No hardfacing done No repair done at inintial stage(after a certain period repair done thru Vulcanising process) No Reclamation done(Rejected after Wear out) Ni-Hard plates(Thrown away after Wear out and Breakage) Heat Resistant Paint Application Yet to Come Trials In Process XYRON 224/2240 7888T

Mixer Centre Shaft

Ginde Rolls

Eutectrode 2B

ID FANS

Terra Hard 85/ CPET 071

Belt Conveyors

Mecatec 10

10

Hot Casting Transfer Vibro Discharger Shot Blasting M/cs Floor and side Wall lining Chimneys Mixer Pan Sand Cutting Blade Casting Defects Scrapper Blade

CPBF 024

11 12 13 14 15 16

Wear Plates Aluminising CDP 4601 7888T XYRON 224/2240 7888T

17

Lump Breaker

7888T 1004 EN Xuper 680 S

7888T COLMNOY 27 Xuper 680 S

18 Cast Iron Pattern Repairs 19 Steel Pattern Repairs

Consumption
6 Blades done every /6 Month(15 kgs) A set of two Blades replaced every 4 months(8 Kgs on whole Set) N.A

Life of 1.5 Year per pulley(10 such Pulleys)

N.A

N.A

2 kgs per belt of 3 m

N.A

N.A N.A N.A 2 kgs/Blade/Month 20 Kgs /Month 5 kgs/6 Months

5 kgs/6 Months 5 KGS/Annum 30 kgs/Annum

Sl No:
1

Application
Plough Arms

Product Proposed
7888T

Present Solution
Carbide Tips

Areator Bitter Blades

7888T

Carbide Tips

Sand Feed Screws

7888T

NoT DONE YET No repair done at inintial stage(after a certain period repair done thru Vulcanising process) Ni-Hard plates(Thrown away after Wear out and Breakage) Application Yet to Come Trials In Process XYRON 224 7888T Carbide Tips

Belt Conveyors

Mecatec 10

5 6 7 8 9 10

Shot Blasting M/cs Floor and side Wall lining

Wear Plates

Mixer Pan Sand Cutting Blade Casting Defects Scrapper Blade Lump Breaker

CDP 4601 7888T XYRON 224 7888T 7888T

Consumption
6 Blades done every /6 Month(15 kgs) A set of two Blades replaced every 4 months(8 Kgs on whole Set) N.A

2 kgs per belt of 5 m

N.A

N.A 2 kgs/Blade 20 Kgs /Month 5 kgs 5 kgs

Sl No:
1

Application
Plough Arms

Product Proposed
7888T

Present Solution
Drilltec 8800

Consumption
6 Blades done every /6 Month(15 kgs)

Areator Bitter Blades

7888T

Carbide Tipping

A set of two Blades replaced every 4 months(8 Kgs on whole Set)

Sand conveyor Pulley Drums

Zupermats

Conventional Diamond Shaped Rubber Lagging

Life of 8 months per pulley(8 Pulleys)

Mixer Centre Shaft

Built up at Built up at Bearing Bearing Area Area by Xuper 660 NH by Xuper 660 NH Sprinkles of Normal M.S Rod Done which gives them a Life of 2 weeks after a brand new roll has worn out. No hardfacing done XHD 2222 No repair done at inintial stage(after a certain period repair done thru Vulcanising process)

N.A

Ginde Rolls

Eutectrode 2B

N.A

ID FANS

Terra Hard 85/ CPET 071 XHD 2222

Heat Treatment Trays

Consumption is based upon how regular the crack occurs.

Belt Conveyors

Mecatec 10

2 kgs per belt of 3 m

10

Hot Casting Transfer Vibro Discharger

CPBF 024

11

Shot Blasting M/cs Floor and side Wall lining

Wear Plates

No Reclamation done(Rejected after Wear out) Ni-Hard plates(Thrown away after Wear out and Breakage) Heat Resistant Paint Xuper 2240 20 kgs/Month

N.A

N.A

12 13

Chimneys Casting Defects

Aluminising Xuper 2240

N.A

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