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MPs Lesson Plan

This document outlines the lesson plan for the Manufacturing Processes course taught over 3 months to 3rd semester aeronautical engineering students. It includes 14 units covering topics like casting, sand moulding, welding, machining, and non-traditional machining processes. Each unit lists the class dates and topics to be covered, along with references from two textbooks. Exams will consist of students answering five out of eight total questions, with at least two from each of parts A and B.

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Hareesha N G
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152 views

MPs Lesson Plan

This document outlines the lesson plan for the Manufacturing Processes course taught over 3 months to 3rd semester aeronautical engineering students. It includes 14 units covering topics like casting, sand moulding, welding, machining, and non-traditional machining processes. Each unit lists the class dates and topics to be covered, along with references from two textbooks. Exams will consist of students answering five out of eight total questions, with at least two from each of parts A and B.

Uploaded by

Hareesha N G
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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DAYANANDA SAGAR COLLEGE OF ENGINEERING DEPARTMENT OF AERONAUTICAL ENGINEERING LESSON PLAN

SUBJECT: Manufacturing Processes Hrs/week : 04 FACULTY : Hareesha N G Sub Code: 10AE35 Semester : 3rd sem, Aeronautical

S.N Date Details of the portions coverage UNIT 1 INTRODUCTION: 1 26/07/2012 Concept of Manuf process, its importance, Classif of Manuf processes. 2 28/07/2012 Introduction to Casting process & steps involved. Varieties of comps produced by casting process. Adv & Lim of casting process. 3 31/07/2012 Patterns: Definition, functions, Materials used for pattern 4 1/08/2012 Various pattern allowances and their importance. Classif of patterns 5 2/08/2012 Binder: Definition, Types of binder used in moulding sand 6 4/08/2012 Additives: Need, Types of additives used UNIT 2: SAND MOULDING : 7 7/08/2012 Types of base sand, requirement of base sand. Types of sand moulds 8 8/08/2012 Sand moulds: Moulding sand mixture ingredients (base sand, binder & additives) for different sand mixtures Method used for sand moulding 9 9/08/2012 Cores: Definition, Need, Types. Method of making cores,Binders used 10 11/08/2012 Concept of Gating & Risering. Principle involved and types 11 14/08/2012 Fettling and cleaning of castings. Basic steps involved 12 16/08/2012 Casting defects, causes, features and remedies 13 18/08/2012 Moulding machines : Jolt type, squeeze type, Jolt & Squeeze type and Sand slinger UNIT 3: SPECIAL MOULDING PROCESS : 14 21/08/2012 Study of important moulding processes Green sand, Core sand, Dry sand 15 22/08/2012 Sweep mould, CO2 mould 16 23/08/2012 Shell mould, Investment mould 17 25/08/2012 Metal moulds: Gravity die-casting 18 28/08/2012 Pressure die casting, centrifugal casting 19 29/08/2012 Squeeze Casting, Slush casting 20 30/08/2012 Thixocasting and continuous casting processes UNIT 4: WELDING Welding process: Definition, Principles, Classification, Application, 21 1/09/2012
Advantages & limitations of welding. Gas Welding: Principle, Oxy Acetylene welding, Reaction in Gas welding Flame characteristics, Gas torch construction & working. Forward and backward welding Arc Welding: Principle, Metal Arc welding (MAW) 24 6/09/2012 Flux Shielded Metal Arc Welding (FSMAW) 25 8/09/2012 26 13/09/2012 Inert Gas Welding (TIG & MIG) UNIT 5: PRINCIPLES OF SOLDERING & BRAZING: 27 15/09/2012 Parameters involved & Mechanism. 28 18/09/2012 Different Types of Soldering & Brazing Methods 29 20/09/2012 Inspection Methods Methods used for Inspection of casting and welding. Visual, Magnetic particle 30 22/09/2012 Fluorescent particle, Ultrasonic 31 25/09/2012 Radiography, Eddy current 32 26/09/2012 Holography methods of Inspection. UNIT 6: THEORY OF METAL CUTTING: 33 27/09/2012 Single point cutting tool nomenclature, geometry of single point cutting tool 34 29/09/2012 Merchants circle diagram and analysis Ernst- Merchants solution 35 3/10/2012

Remarks

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4/09/2012 5/09/2012

Shear angle relationship, Problems on Merchants analysis 36 6/10/2012 Tool wear & tool failure, Tool life, Effects of cutting parameters on tool life 37 9/10/2012 38 10/10/2012 Tools failure criteria, Taylors tool life equation 39 11/10/2012 Problems on tool life evaluation. UNIT 7: CUTTING TOOL MATERIALS: 40 13/10/2012 Desired properties, types of cutting tool materials 41 20/10/2012 HSS carbides, coated carbides, ceramics cutting tools 42 25/10/2012 cutting fluids, desired properties, types and selection 43 27/10/2012 Heat generation in metal cutting 44 30/10/2012 factors affecting heat generation 45 31/10/2012 Heat distribution in tool and w/p Measurements of tool tip temperature. 46 3/11/2012 UNIT 8: NON-TRADITIONAL MACHINING PROCESS: Principle, need, equipment, operation and applications of LBM 47 6/11/2012 Principle, need, equipment, operation and appl of Plasma Arc Machining 48 7/11/2012 49 13/11/2012 Principle, need, equipment, operation and appl of Electro chemical machining 50 15/11/2012 Principle, need, equipment, operation and appl of Ultrasonic Machining 51 17/11/2012 Principle, need, equipment, operation and appl of Abrasive jet machining 52 20/11/2012 Principle, need, equipment, operation and appl of Water jet machining

TEXT BOOKS: 1) Manufacturing & Technology: Foundry Forming and Welding, P.N.Rao 2nd Ed., Tata McGraw Hill, 2003. 2) Manufacturing Process-I, Dr.K.Radhakrishna, Sapna Book House, 2nd Edition 2007. REFERENCE BOOKS: 1) Manufacturing Technology, Serope Kalpakjain, Steuen.R.Sechmid, Pearson Education Asia, 5th Ed. 2006. 2) Process and Materials of Manufacturing:, Roy A Lindberg, 4th Ed. Pearson Edu. 2006.

SCHEME OF EXAMINATION: One Question to be set from each chapter. Students have to answer any FIVE full questions out of EIGHT questions, choosing at least 2 questions from part A and 2 questions from part B.

Signature of the Faculty

Signature of the HOD

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