OS Original Report
OS Original Report
Primary Data The source of primary data was Direct Interview with staff and employees. Direct Observation in the organization.
Secondary Data The source s of secondary data was Records and reports of the company. Product brochures. Internet.
2.2. Introduction
The Indian textile industry has a significant presence in the economy as well as in the international textile economy. Its contribution to the Indian economy is manifested in terms of its contribution to the industrial production, employment generation and foreign exchange earnings. It contributes 20 percent of industrial production, 9 percent of excise collections, 18 percent of employment in the industrial sector, nearly 20 percent to the countrys total export earning and 4 percent to the Gross Domestic Product.
various other cotton fabrics to other countries. These included the famous fine Muslin cloth of Bengal, Bihar and Orissa. Painted and printed cottons or chintz was extensively practiced between India, China, Java and the Philippines, long before the arrival of the Europeans. The cotton textile industry made rapid progress in the second half of the nineteenth century and by the end of the century there were 178 cotton textile mills; but during the year 1900 the cotton textile industry was in bad state due to the great famine and a number of mills of Bombay and Ahmadabad were to be closed down for long periods. The two world War and the Swadeshi movement provided great stimulus to the Indian cotton textile industry. However, during the period 1922 to 1937 the industry was in doldrums and during this period a number of the Bombay mills changed hands. The Second World War, during which textile import from Japan completely stopped, however, brought about an unprecedented growth of this industry. The number of mills increased from 178 with 4.05 lakh looms in 1901 to 249 mills with 13.35 lakh looms in 1921 and further to 396 mills with over 20 lakh looms in 1941. By 1945 there were 417 mills employing 5.10 lakh workers. The first cotton mill in Ahmadabad, which was eventually to emerge as a rival centre to Bombay, was established in 1861. The spread of the textile industry to Ahmadabad was largely due to the Gujarat trading class. The partition of the country at the time of independence affected the cotton textile industry also. The Indian union got 409 out of the 423 textiles mills of the undivided India. 14 mills and 22 per cent of the land under cotton cultivation went to Pakistan. Some mills were closed down for some time. For a number of years since independence, Indian mills had to import cotton from Pakistan and other countries. After independence, the cotton textile industry made rapid strides under the Plans. Between 1951 and 1982 the total number of spindles
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doubled from 11 million to 22 million. It increased further to well over 26 million by 1989-90.
Textile Industry in India is the second largest employment generator after agriculture. It holds significant status in India as it provides one of the most fundamental necessities of the people. Textile industry was one of the earliest industries to come into existence in India and it accounts for more than 30% of the total exports. In fact Indian textile industry is the second largest in the world second only to China. Till the year 1985, development of textile sector in India took place in terms of general policies. In 1985, for the first time the importance of textile sector was recognized and a separate policy statement was announced with regard to development of textile sector. In the year 2000, National Textile Policy was announced. Its main objective was: to provide cloth of acceptable quality at reasonable prices for the vast majority of the population of the country, to increasingly contribute to the provision of sustainable employment and the economic growth of the nation; and to compete with confidence for an increasing share of the global market. The policy also aimed at achieving the target of textile and apparel exports of US $ 50 billion by 2010 of which the share of garments will be US $ 25 billon.
kgs during 2000-01 from 3046 million kgs during 1999-2000 registering a growth of 3.7%. The production of man-made filament yarn registered a growth of 2.91% during the year 1999-2000 increasing from 894 million kgs to 920 million kgs. The production of fabric registered a growth of
2.7% during the year 1999-2000 increasing from 39,208 million sq mtrs to 40,256 million sq metres. The production of mill sector declined by 2.6% while production of handloom, power loom and hosiery sector increased by 2%, 2.7% and 5.1% respectively. The exports of textiles and garments increased from Rs. 455048 million to Rs. 552424 million, registering a growth of 21%. Growth in the textile industry in the year 2003-2004 was Rs. 1609 billion and during 2004-05 production of fabrics touched a peak of 45,378 million square meters. In the year 2005-06 up to November, production of fabrics registered a further growth of 9 percent over the corresponding period of the previous year.
Sickness:
Sickness is widespread in the cotton textile industry. After the engineering industry, the cotton textile industry has the highest incidence of sickness. As many as 125 sick units have been taken over by the Central Government. Sickness is caused by various reasons like the problems mentioned below. Obsolescence: The plant and machinery and technology employed by a number of units are obsolete. The need today is to make the industry technologically up-to-date rather than expand capacity as such. This
need was foreseen quite some time back and schemes for modernisation of textile industry had been introduced. The soft loan scheme was introduced a few years back and some units were able to take advantage of the scheme and modernise their equipment.
Government Regulations: Government regulations like the obligation to produced controlled cloth are against the interest of the industry. During the last two decades the excessive regulations exercised by the government on the mill sector has promoted inefficiency in both production and management. This has also resulted in a colossal waste of raw materials and productive facilities. For example, the mills are not allowed to use filament yarn in warp in order to protect the interest of art silk and power loom sector which use this yarn to cater to the affluent section of society.
increase substantially the raw cotton production without affecting other crops.
Labour Problems:
The cotton textile industry is frequently plagued by labour problems. The very long strike of the textile workers of Bombay caused losses amounting to millions of rupees not only to the workers and industry but also to the nation in terms of excise and other taxes and exports.
India has rich resources of raw materials of textile industry. It is one of the largest producers of cotton in the world and is also rich in resources of fibres like polyester, silk, viscose etc.
India is rich in highly trained manpower. The country has a huge advantage due to lower wage rates. Because of low labour rates the manufacturing cost in textile automatically comes down to very reasonable rates.
India is highly competitive in spinning sector and has presence in almost all processes of the value chain.
Indian garment industry is very diverse in size, manufacturing facility, type of apparel produced, quantity and quality of output, cost, requirement for fabric etc. It comprises suppliers of ready-made garments for both, domestic or export markets.
Indian textile industry is highly fragmented in industry structure, and is led by small scale companies. The reservation of production for very small companies that was imposed with the intention to help out small scale companies across the country, led substantial fragmentation that distorted the competitiveness of industry. Smaller companies do not have the fiscal resources to enhance technology or invest in the highend engineering of processes. Hence they lose in productivity.
Indian labour laws are relatively unfavourable to the trades and there is an urgent need for labour reforms in India.
India seriously lacks in trade pact memberships, which leads to restricted access to the other major markets.
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2. Modernization may involve installation of modern machineries which may bring about a reduction in employment opportunities.
Last, but not the least, the labour problems makes Kerala, the least preferred place for any industry.
In Kerala, there are 31 established textile mills and out of that 17 mills are owned by central and state government, and balance is private owned mills. Out of that 7 mills are situated in Thrissur district. Those mills are as follows:-
A. Kerala Lakshmi Textiles Ltd B. Vanaja Textiles Ltd C. Sitaram Textiles Ltd D. Rajagopal Textiles Ltd E. Co-Operative Spinning Mills Ltd F. Thanikkudam Bhagavathi Spinning Mills Ltd G. Alagappa Textiles Ltd
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Vision
TO BE A WORLD CLASS ECO-FRIENDLY INTEGRATED TEXTILE COMPANY, TRANSFORMING INTO A HOUSEHOLD NAME THROUGH INNOVATIVE IDEAS AND TECHNOLOGY
Mission
BRAND TO BE THE NATIONS CLOTHIER, BE A NATIONAL PLAYER PROVIDING 1. CLOTHING SOLUTIONS TO NATIONS MASSES. 2. OPPORTUNITY FOR THE NATIONS PEOPLE TO IDENTIFY THEMSELVES WITH A NATIONAL.
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The Headquarters of the holding company is at New Delhi. The strength of the group is around 22000 employees. The annual turnover of the Company in the year 2004-05 was approximately Rs. 638 Crores having capacity of 11 lakhs Spindles, 1500 looms producing 450 Lakh Kgs. of yarn and 185 lakhs Metres of cloth annually. In the implementation of the Revival Scheme sanctioned for NTC mills, Government has decided to modernize 22 mills by itself through generation of funds from the sale of its surplus assets .The remaining 30 mills requiring heavy dose of modernization, for which NTC did not have adequate resources for modernization after meeting the cost of servicing the Bonds raised and also to quicken the modernization process, private partnership through joint venture was explored for 18 mills. NTC expects to complete modernization of its 22 mills by itself up to spinning activity by March, 2009. Purchase Orders for new machinery have been placed. So far, an amount of Rs.430.00 crores have been spent on purchase of new machinery and renovation of existing working machines, buildings, humidification and
electrification etc. Amongst 22 mills, 4 mills will be modernized by relocation and as a Green Field Project including Udaipur Cotton Mills proposed to be modernized to produce technical textiles (Geo-textiles) After modernization, NTC is projected to produce 600 lakh Kgs. of yarn and 250 lakh Metres of cloth annually with a turnover of more than Rs.931 crores in the year 2009-10.
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Central-owned National Textile Corporation (NTC) has announced that its three new mills in the states of Karnataka, Maharashtra and Gujarat will start functioning in next three to six months. Establishment cost of these three mills is estimated at Rs.6.5 billion. These mills are being established at Achalpur in Maharastra, Hassan in Karnataka and Ahmedabad in Gujarat. These three mills would have a combined a capacity of 132,000 spindles. It has been expected that by the year 2014 that the total turnover of the company would go up to Rs.20.14 billion as an ambitious plan has been chalked out to fetch that amount of business. Last year, the annual turnover of NTC was Rs.4.8 billion, which will increase up to Rs.5.5 billion this year.
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Through its 9 subsidiaries the companies under NTC has spread all over India.
Sl. No.
Subsidiary
No of Mills
Head Office
16
Bangalore
New Delhi
10
Ahmadabad
10
Indore
13
Mumbai
11
Mumbai
17
Coimbatore
11
Kanpur
NTC
(West
Bengal,
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Kolkata
There are 15 mills under the control of the NTC (A.P, K, K & M) limited at present. They are as follows:1) Minerva Mills 2) Netha Spinning Mills 3) Nataraj Spinning and Weaving Mills 4) Sree Yellamma Cotton, Woollen & Silk Mills 5) M.S.I.K Mills 6) Adoni Cotton Mills 7) Ananathpur Cotton Mills 8) Mysore Spinning & Weaving Mills 9) Azam Jahi Mills 10) Thirupathy Cotton Mills 11) Alagappa Textiles 12) Vijaya Mohini Mills 13) Cannore Spinning & Weaving Mills 14) Kerala Lakshmi Mills 15) Parvathy Mills
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LOCATION
The mill is situated at Pullazhi about 5 Km from Thrissur town.
CAPACITY
The licensed capacity of the mill is 41,520 spindles. The installed and commissioned capacity of the mills is 41,328.
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REGISTERED OFFICE
National Textile Corporation 9 AP, K, K & M Ltd, 3rd floor, Nanjappa Mansion, 29/ KH Road, Shanthinagar, Bangalore 56002795.
SHARE CAPITAL
The mills share holding of Rs. 114.46 lakhs is contributed by the subsidiary corporation NTC by way of Equity Share Capital.
2.12. ADMINISTRATION
The chief of the organization is the General Manager who is a technically qualified person who is having sound knowledge and valuable experience in running many textile mills. The persons managing the various departments working under him are also personnel qualified in their respective fields such as financial management, production management and engineering. They are seniour personnel backed by long years of experience in textile work.
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The Kerala Lakshmi Mills is a unit of NTC Ltd. It is a spinning mill. The company is engaged only in the manufacturing of yarn product. Cotton is the main raw material used for the production. The raw materials are supplied by the head office directly and also the sales of the final product are also done by the head office itself. The cotton is purchased in terms of bale. One bale contains 18 Kg of cotton.
Kumarapatanam, Hareri District, Karnataka. 2. Polyester Staple Fibre Reliance industries Ltd. J.R. Foods Ltd Campus. Puducheri. 3. Viscose Staple Fibre Indo Rama Synthetic Thirubhuvani.
Table showing the count of yarn producing and the ratio of raw material consumed
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SPINNING MANAGER
FINANCE MANAGER
PERSONNEL MANAGER
ASM
DSM
ASM (SQC)
STORE KEEPER
SECURITY OFFICER
CLERK
SUPERVISOR
INVESTIGATOR
SECURITY GUARDS
COST A/C
CASHIE R
CHIEF A/C
PURCHASE OFFICER
PRODUCTION CLERK
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Production Department. Quality Control Department Personnel Department. Finance Department. Marketing Department.
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increase production. Second situation is where the products with high cost and has to be decreased to expand the market. MEANING Production is the functional area responsible for turning inputs into finished outputs through a series of production processes. The Production Manager is responsible for making sure that raw materials are provided and made into finished goods effectively. He or she must make sure that work is carried out smoothly, and must supervise procedures for making work more efficient and more enjoyable. Production, in economics, all those activities that have to do with the creation of commodities, by imparting to raw materials utility, added value, or the ability to satisfy human wants. Production is concerned with the conversion of inputs (raw materials, machinery, information, man power and other factors of production) into output (semi- finished goods and service) with the help of certain processes (planning, scheduling and controlling etc).
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DEFINITION According to Elwood. S. Buffa Production Management deals with the decision making related to production process, so that the resulting goods and services are produced according to specification in amounts and by the schedule demand and at minimum cost. SCOPE OF PRODUCTION Earlier periods there was no mechanization of production system like the one they have now. It was too old tradition compared to this new millennium. The process of mechanization was slowly improved step by step.
ASM
DY.SPINNING MANAGER
ASM (SQC)
STORE KEEPER
CLERK
SUPERVISORS
INVESTIGATORS
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FUNCTIONS OF PRODUCTION MANAGERS The various functions of production manager in the company are: Production Planning Quality Control Inventory Control Work Measurement Production Control Method of Analysis Plant Layout Material Handling Design and Technical Support
There are three kinds of raw materials used by the organization. They are as follows. a) Cotton b) Polyester Staple Fibre (Psf + Cotton) c) Viscose Staple Fibre ( Vsf + Cotton )
The quantity of raw materials is based on the bales. The bales of above three different raw materials are in three different quantities and prices. They are shown in table below.
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i.
Quantity per bale 170 Kg 380 Kgs to 466 Kgs 250 Kgs to 252 Kgs
Price Rs 46 to 56 Rs 70
Rs 74
ii.
iii.
Number Of Machines
a.
Mixing
: No machine
Drawing : 10 : 13
e. Simplex
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BLOW ROOM
CARDING
DRAWING
SIMPLEX
SPINNING
WINDING
PACKAGING
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Mixing is the process of combining different varieties of cotton in order to prepare the desired quantity and to produce the yarn of expected quality at an expected price. Cotton is of different quality and variety as it is purchased from different states.
Mixing is done in order to bring uniformity in the quality of raw cotton and humidity etc. The proportion of different varieties of cotton to be mixed is decided in order to produce the desired count. After hand mixing the bale feeding is done. Cotton is passed through different process for cleaning. It is the process of opening and cleaning and is known as blow room process.
B. BLOW ROOM
It is one of the primary activities of the production process. Here cotton is brought down to in proper cotton. There are five hating points in the blow room. The impurities in which cotton are made loose and they are rolled in sheets of 40 meters. Each meter roll is called a ball or lops. They are transferred to the carding department.
C. CARDING
In this process parallelization, cleaning and drafting is done. This is a process of Individualization, which means that material is separated from fiber and the resultant product is called the silver, which is used
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in next process. There is further removal of water about 5% of the lap weight. Hence the carding can be considered as the most important process of cleaning section.
D. DRAWING
In this process the uniformity of silver is increased. Hence the eight carded silver is converted into one silver. This is a common process for both carded yarn and combined yarn. Blending parallelization and drafting of the carded / combined silver is carried out in this stage. To maintain the court constant the length of the resulting silver is increased using drafting in which the delivery rollers rotate faster than the previous rollers. This will result in the extension of silver. In the process the combined or carded silver is converted to draws from silver.
E. ROWING
Silver from the draw flame are generally to course in lank number for immediate presentation to the spinning frame for drafting and twisting in to yarn. There for the silver is subjected to one or more drafting process before being erected to the spinning frame. But any reduction in the lank of silver would make it so weak and difficult for handling. Hence a certain amount of twist is inserted and wounded bobbins for further processing. The output of this process is known as fly frame, rowing frames and speeders.
F. SPINNING . The number of machines in this process is 114. The machines work continuously and automatically for the length of time needed to produce a full bobbin of yarn, after which these bobbins are removed and the machine is set to make another set of bobbins. The capacity of
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the mills expressed the term of number of spindles. The capacity of the mill is limited to 49,532 spindles.
G. DOUBLING Doubling signifies the twisting together of 600 or more strands of single yarn in to a simple or compound form for the purpose of making sewing threads, lace, embroidery yarn, hosiery yarn, netting yarn, special purpose yarn and fancy yarn. The doubled or folder yarn thus produced has greater strength, elasticity and smoothness than a single thread of equal count. H. WINDING The yarn produced from the spinning process is wounded on a cone by using winding machine. The tests are done is cone winding stage. The spinning process is repeated along with winding and rewinding breakage study. The output of the process is the corn yarn. I. REELING Prior to the weaving operations, the yarn is reeled into links of convenient is usually reeled so that firm consolidated package can be obtained their by minimizing transport charges. The reeling operation consists of winding the yarn of swifts as they are technically termed having a circumference of 54 inches. J. PACKING
The output of the production process is in the form of cone yarn by corn winding and hank yarn by reeling. It is packed in bale or board which contains 180 Kg. 120 yarns are equal to one lea and 7 leas are equal to one hank. The production is of various counts
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PROCESS OF MANUFACTURE Cotton Cotton bales are opened and mixed in blow room. The mixing is processed through blow room to clean the cotton and converted in laps. The lap is processed in carding to remove short fibers, to clean the cotton laps further and also to reuse the lap to card silver form. The card silver is processed in drawing for parallelizing the fibers and to get an even silver. The drawing silver is processed through simplex machine and made in to roving. The required twist is also imparted in the roving. The roving obtained from simplex is fed on to ring frame when the desired count is obtained after giving required draft and importing necessary twist required getting sufficient strength. The yarn obtained as above on the form of cops is fed to cone winding machine to obtain around 1.25 kg weights in the form of cones. The cones are packed in HDPE bags to get a net weight of 50 kg each. Polyester Cotton Blend
Here the process is identical as above expect mixing of polyester and cotton silver from carding section are mined and processed from blow room to cone winding section just like cotton to get the blend proportion 80:20 in the final yarn and the packed in HDPE bags of 50 Kg each.
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a) Polyester Viscose Here the required proportions of polyester 55% and Viscose fiber 45% are mixing with a separate tin for identification. The rest of the processing is one just like that of cotton yard and packed in to HDPE bags each net. b) Staple Fiber Like cotton this is processed expect a mixing stage where anti static agent is also avoided.
FUNCTIONS Evaluation of quality level. These evaluations are conducted by means of the original or adopted techniques at the enterprise, in its divisions, branches. The evaluations can be practical and numerical. The first one is conducted on production meetings of experts by means of discussion of certain lines of business procedures and operations at the enterprise. Numerical evaluation is settled up mainly on the basis of model Total Quality Management (TQM).
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Internal and external audit. This function assumes internal and external audit of the quality management system and quality assurance in divisions and enterprise services. It is possible to tell that this is the most important function. It is a feedback of quality control system. It is a point that distinguishes a modern quality management based on Standard MS ISO 9000 and TQM from all previous models.
Documentation. The function is aimed to create and keep documents on the projects for formalizing task and processes, keeping statistics and getting lessons learnt. The enterprise can quickly get valued information and use it to make correction to ongoing activity and improve quality management. Quality Control Department Chart QUALITY CONTROL MANAGER
INVESTIGATOR
INVESTIGATOR
INVESTIGATOR
In SQC the count, strength, unevenness %, thin, thick, neps, etc are usually checked. Here 3 counts are produced 62pc. 60 pc & 45 pc. Wrap reel (counting machine) 120 yards. Uster (unevenness, thin, thick, neps) checking machine. Lees strength tester (the strength is checked). In this department investigators are working under the supervision of manager of quality control.
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The most common Human Resource jobs that are grouped in the Human Resource Department are the Human Resources Director, Human Resources Generalist, and Human Resources Assistant. Additionally, some organizations have a Vice President of Human Resources and employees who are organized around providing a specific component of Human Resource services including
So in order to handle precious human resources Kerala Lakshmi Mills is maintaining a Personnel department. Total strength of the mills is 692. It includes 345 permanent employees, 220 Gate badalies, and also trainees, koolies etc. The main functioning of the mill and maximum efficiency is connected with temporary workers. Workers can be divided into two categories, i.e. skilled workers and unskilled workers.
SKILLED WORKERS
In this group it consists of workers who engaged in the maintenance win, electrical section, work shop etc. This people will be trained well in their respective departments.
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UNSKILLED WORKERS
The operating workers who engaged for machine operation are unskilled i.e. in different department, they are engaging after a particular training section. Regarding the staff strength of the mill staff can be divided into three categories i.e. managerial staff, technical staff and clerical staff. In Kerala Lakshmi Mill personnel department is classified into 3 sections.
1. Industrial Relation.
This section concerned with maintaining a good relationship with management and workers and to act as the role of a regulatory mechanism in resolving any industrial disputes in the firm.
2. Establishment
This section handles recruitment, placement and severance of employees. The main functions are: Taking timely action on redressed employees grievances. Maintenance of SC/ST/OBC quota for recruitment and promotion as per government directives.
Originating proposal of employees in their new position. Fixation of salary. Processing of accident leaves.
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The main functions of this section are: Manpower planning. Maintenance of scheduling incentives. Apprentice training.
SECURITY OFFICER
SECURITY GUARDS
ESI, PF CLERK
PRODUCTION CLERK
WAGE CLERK
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WORK TIMINGS The company works on all days in the week. The company works for 24 hours in 3 shifts. The time of the 3 shifts and general shifts will be as follows. General Shifts 1st shift 2nd shift 3rd shift - 7 am to 3.30 pm - 7 am to 3.00 pm - 3.00pm to 11.00 pm - 11 pm to 7 am
The office staff will works from Monday to Saturday and their work timing is 9.30am to 5.00 pm.
DEFINITION According to Edward Flippo Personnel Management is the planning, organizing, directing and controlling of the procurement, development, compensation, integration, maintenance and separation of human resources to the end that individual, organizational and societal objectives are accomplishes.
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FUNCTIONS 1. Recruitment.
Recruitment forms the best stage in the process, which continues with selection and ceases with the placement of the candidate. Recruiting is the discovering of the potential applicants for actual or anticipated organizational vacancies.
KERALA LAKSHMI MILLS Ltd has its own policy for recruitment. It makes use of both internal and external sources for recruiting its personnel. Advertising in news papers and magazine is the most commonly used method of recruiting. It also recruits from among its existing employees. Whenever any vacancy occurs somebody from within the organization is upgraded, transferred, promoted, or sometimes demoted. Minimum qualification required for selection is 10th standard pass. Recruitment of workers is done on the basis of skill test and physical test. Then an interview and later a final interview are conducted.
The worker who is selected at first is selected as learner, after 6 months he/she is promoted as senior learner. If the wok of senior learner is up to standard he is appointed as the permanent employee of the organization. In staff recruitment, interviews are conducted by heads of respective departments. Then they join as trainee and are required to submit a training report to head of respective department. 2. Salaries & Wages Personnel department makes decision on salaries and wages. These are calculated per month for each employee keeping into
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consideration the attendance. Employees are paid differently during training period. 3. Attendance Procedure For managerial staff, duty timings are 10am to 5 pm about which they are very particular. Even if a staff member is 5 minutes late in the morning without any specific reason, he is marked for half-day leave. Workers are doing their work in three shifts of 8 hours each. The staff of each employee goes on changing every month. Records of all this are maintained by the personnel department.
4. Provident fund Scheme In 1932 P.F. Act has been introduced with a view of providing maintenance to the family of the employee after his retirement or death. This act is applicable at Kerala Lakshmi Mills Ltd. In P.F scheme employee has to contribute 12% of his salary and management has to contribute the same proposition to the employees share. An employee is eligible for taking loan from P.F, but certain exemptions are there. During the time of his retirement he and his family members are eligible for that amount. 5. ESI Scheme The main objective of Employees State Insurance Scheme is employee welfare. It comes under the provision of Employees State Insurance Act 1948. Employees are benefited, especially in case of accident or death. The employee has to contribute 1.5% of his salary and company 4% ESI to avail the benefit. 6. Grievance Handling Procedure
A grievance is nay dissatisfaction whether expressed or not, whether valid or not, arising out of anything connected with the company, which an employee thinks, believes of even feels to be
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unfair. In Kerala Lakshmi Mills Ltd if workers have any problem they can immediately report to the supervisor. If it cannot be solved at this
level they can directly report to head of respective department or to the General Manager.
7. Trade Union A trade union is any combination of persons whether temporary or permanent, primarily for the purpose regulating the relations between workers and employees or between workers & workers for imposing restrictive conditions on the conduct of any trade or business and includes the federation of two or more trade unions. In Kerala Lakshmi Mills Ltd main trade unions are INTUC and CITU. These trade unions are creating such an environment in the organization, which maintains good relationship between workers & management. 8. Salaries & Perks It is the Personnel department that is dealing with calculating of Salaries & Perk. The various perks which are provided by the company to its employees are: HRA ( House Rent Allowance) LTA ( Leave Travelling Allowance) Subsidized food & Canteen facilities. Employees Welfare Fund Employees Children Education Allowance Personnel accident insurance scheme. Loan for house building Employees State Insurance (ESI)- 6% of salary- i.e. 1.5% given by employee himself and 4.5% of salary given by Organization.
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9. Leave Rules Casual Leaves- 10 days per year More than 3 casual leaves at a time or in a month are not allowed. Casual leaves will be lapsed if not utilized.
Sick Leave Sick leaves can only be obtained after 6 months of recruitment. To avail the benefits under these scheme employees should submit medical certificate.
10. Advance & Loans Personnel Department takes care of decisions regarding advance and Loans. Advances are given according to the requirements of the customers.
SECURITY DEPARTMENT
This department is responsible for the security of the entire company. Their main duty is at the main gate of the factory premises from where all the goods enter or leave the company. The security department is maintaining the following registers: I. Inward register for Incoming material
It contains information about date, item, quantity, and place from where it is coming, bill number, medium of transport, vehicle number etc. The concerned person is allowed to enter the factory premises along with material that they are bringing. A stamp is put on
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the bill that they are bringing. Stamp contains information regarding date, entry number etc, then the concerned person goes to the store and
from there he goes to the accounts department where the payment is done after confirming the stamp.
II.
In this register quantity, date and time of dispatching the material is recorded. The concerned authority checks quantity mentioned in the gate pass.
III.
Visitors Register
Visitors register is maintained to record the name of the person coming, his purpose of visit, whom he wants to meet etc. His time of arrival and the time at which he is leaving the company etc will also be recorded in this register.
IV.
This register is maintained to have a record of vehicles coming and going out of the company. Visitors are not allowed to park their vehicles along with the vehicles of employees. Separate arrangements are made for parking the vehicles of both employees and visitors.
V.
Guards Duty Register It contains details of daily duties of guards in shift wise. The security department will also have the 3 shifts that are performed in the organization. The shift changing time of security staff will be half an hour before the ordinary shift timing of the workers.
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was regarded as a branch of economics relating to the raise of funds, but now, in the current literature pertaining to the growing disciplines, financial management is treated as a management activity. This is concerned with the planning and controlling of the firms financial resources as a separate activity or discipline. The finance in the modern business world is the life blood of the business economy. We cannot imagine a business without finance because it is central point of all business activities.
MAIN APPLICATIONS
1) Payroll System 2) Processing of Input from payroll department and payroll calculations. 3) Banks advise statement preparation. 4) Preparation of overtime hours statement and man hour statement. 5) Preparation of earning and deduction summaries. 6) Monthly non managerial increment processing. 7) Automatic payroll journal generation for payroll accounting. 8) Pension computation. 9) Estate information report. 10) Preparation of half yearly and yearly statement of pension details. 11) Insurance scheme. 12) Generating gratuity data for actuarial. 13) Yearly performance incentive computation for mill staff. 14) Contract employee. 15) Monthly and half yearly statement. 16) Provident Fund application. 17) Loan request processing. 18) Members balance statement preparation. 19) Monthly contribution statement preparation. 20) PF. Annual Ledger preparation.
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METHOD OF ACCOUNTING
1) Preparation of monthly journal, ledger and trial balance. 2) Preparation of half yearly consolidation of ledger. 3) Link Schedule preparation. 4) Profit and Loss account preparation. 5) Balance sheet preparation.
ASSET ACCOUNTING
1) Account the asset of the organization and calculate the depreciation for the year. 2) Processing of the transfer of the shares. 3) Preparing proxy form for AGM. 4) Issue of dividend, warrant etc.
SALES IN CHARGE
COST ACCOUNTANT
CASHIER
CHIEF A/C
PURCHASE OFFICER
CLERKS
CLERKS
CLERKS
CLERKS
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The finance department is broadly classified into internal audit department and finance and accounts department. Under the internal audit section, there is a technical audit and another which is headed by auditor. Under the finance and accounts section, there is five sub sections. These sections are sales in charge, coast accountant, cashier, chief accountant and purchase officer.
SYSTEM OF ACCOUNTING
Computerization is not yet completed in the mill. Few years before it was difficult to keep and maintain records and files in the mill. Now the computerization of the mills is going on. So in future all the files and records can be easily handed in the mill.
AUDITING SYSTEM
The mill conducts 4 types of auditing. They are: Internal audit conducted by NTC Bangalore. Statutory audit conducted by chartered accountants. Auditing by AGs office. ( Govt Of India) Central excise duty.
TAX SECTION
There is a particular department responsible for tax accounting under the finance department. This department is concerned with the accounting of taxes in the following ways
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Sales Tax CST (Out of Kerala) - 3% KGST (VAT) Service tax Education cess No excise duty - 4% - 2.3% - 2 % of service tax.
CASH SECTION
Cash section includes a cashier, junior clerk, senior clerk and a petty cashier. Petty cashier is responsible for recording petty expenses and it is under impressed system. Cash section is included cash book, day book and inwards and outwards book.
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Marketing Concept: Determine Consumer Needs/Wants and fill them better than anyone else, at a profit.
GENARAL MANAGER
The company is having market department at Head Office headed by general manager of marketing. Marketing information is collected from various depots through local representatives and analysis will do at market departments. The company having yarn basis sales committee at head office headed by one of the full time general manager of marketing also by general manager technical and other general managers from different mills. The committee will review the marketing information and find the product and prices of different count of yarn. The allotment of yarn bags in various depots are accepted on weekly basis. The mill will be
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sending the yarn to the godown in the respective count and the consignment agent selling the yarn to retailers at market senders such as Harendi, Megoan etc. After the receipt of the goods the depot keepers remitting the sale proceeds to mills. The channel of distribution is being carried out the consignment agents. The yarn products are developed according to the demand received from the above market senders. The major product of the mills are 62s PC yarn, 60 PC yarn and 45 PVC yarn. The mill is having testing lab to looks into the quality of the product. CHANNELS OF DISTRIBUTION Channel of distribution means the path or network or the pipe line through which the products are made available to the consumers, providing time and place utility. In the words on Philip Kotler, Channel is a set of independent organizations involved in the process of making a product or service available for use or consumption The marketing is done by the company through identifying agencies. COMPANY
IDENTIFYING AGENCIES
WHOLE SALERS
RETAILERS
WHOLE SALERS
RETAILERS
CUSTOMERS
RETAILERS
CUSTOMERS
CUSTOMERS
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MARKETING OF THE COMPANY Bombay yarn market and the local power looms are the market for yarns. The main product are targeted to power looms mainly Birane, Malgoan, Inchalaring etc. Depot keepers are doing the sales of yarn. It is done through agents. To fix the market on trend it is not fined or fluctuates down or up. There has been a bargaining power. The quantity rate is finding at YPC meeting. Head Office will approve the rate and send a fax message to the mill. The price is fixed based on count, rate and quantity. If the yarn is send to the godown, one copy of invoice is send to NTC godown keeper, one copy to concerned part, one to head office and the one will kept in the office file. The retail showroom has also improved their performance. The total turnover of the retail out lets has improved to Rs 13.45 crores as against to Rs 7.06 crores during the previous year. The corporation has also supplied the cloth to various government departments and public sector undertakings. Customers: The customers of the company are follows: 1. Cloth manufacturers. 2. Whole sale dealers. 3. Some retailers. 4. Garment manufacturers.
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Competition: The main competitions are small spinning units from South India. The company competes with power loom sector and readymade sector. Now there is a trend that most of the people would like to buy readymade dresses. They are not at all interested to buy clothes from tailors shop, because the prices of some readymade garments are cheaper than cloths.
Commissions: Company allows 1.5% as commission to the parties in distribution. The structure of the payment of commission is as follows. Through deposit (1.55% for yarns) In other state (1.5% for yarns)
Customer Service: This is a positive step on the part of the company for the customers. The customer service policy can be summarized as follows: The company satisfies the colour and quantity requirements of the customers. If there any defect in the product after sales, the company allows a considerable amount of discount or return the goods.
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At present, the product is concerned in the weaving mills of Mumbai. The quality of the yarn supplied by the company is comparable to international standards. However due to fluctuation in the market price the company is able to realize the competitive rates. The textile business is also affected due to import of fabrics as a result of globalization. Further due to monetary and economic recession in South Asian countries there has been reduction in demand for textile products forcing many exporters to turn to the same product of the company.
So in those areas the company tries to enter through some sales promotion activities through consigned agents and their brokers. The brand name of the mill is Lakshmi mills packaging and its done at hope ovals sacks (bag hopes) which is done by textile industry department.
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SWOT Analysis is a strategic planning method used to evaluate the strength, Weakness, Opportunity and Threats of a project or in a organization. It involves specifying the objective of the business venture or project and identifying the internal and external factors that are favourable and unfavourable to achieve that objective. Specifically, SWOT is a basic, straightforward model that assesses what an organization can and cannot do as well as its potential opportunities and threats. Internal Assessment of the Organization
STRENGTH
WEAKNESS
SWOT ANALYSIS
OPPORTUNITIES
THREATS
The SWOT framework was described in the late 1960s by Edmund P. Learned, C. Roland Christiansen, Kenneth Andrews, and William D. Guth in Business Policy, Text and cases (Homewood), IL: Irwin, 1969). The general Electric Council used this form of analysis in the1980s.
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5.1. STRENGTH Presence of highly technically qualified executives Company and its workers are strongly committed to quality Technical abilities of the machineries Well developed technologies Quality of the product Product is accepted in the market New mill as compared to other mills Good work culture is situated Very large asset base Adaptive to technology Frequent supply of electricity Very good Infrastructure
5.2. WEAKNESS Prices of finished goods are controlled by government, but prices of the raw materials are decontrolled. Unhealthy industry practices Less delegation of authority to department heads Fluctuation in raw material quality Employee morale at lower level is less High absenteeism Less efforts to motivate employees Shortage of labour Bad financial base
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5.3. OPPORTUNITY
Strong marketing network in South India 66 acres of land and infrastructure facilities Alternative less expensive source energy and other inputs The company can make use of the existing facilities more productively. There is an increase in the demand of cotton fabric in the national as well as international market. As a public ltd company, it gets more support from government
5.4. THREATS
Fluctuation in the prices of raw materials. Delay in taking decisions. Lack of product differentiation Stiff competition from other spinning and weaving mills. Increase in cost of production due to more wastage. Less basic and recreational facilities provided to the workers may result in uneasiness among workers in future.
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6.1. FINDINGS
All the employees in the organization are aware of the disciplinary procedures prevailing in the organization.
Most of the employees are well experienced. The mill has established a name for quality of its yarn in the textile industry.
Labour relations are smooth and labour problems are minimal. Most of the employees are males in the age group of above 45 years. Most of the employees monthly income is between 5000 and 10,000. Most of the employees feel secure in their job. There is no career development programme or performance appraisal system in the company.
Most of the employees are satisfied with the grievance solving procedure of the organization
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6.2. SUGGESTIONS
Installation of additional machinery or man power will help to reduce the work load of employees.
It is advisable to provide training and development programmes to employees in order to increase their efficiency.
Company can provide more job security so it will help to increase the employee morale.
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7.1. CONCLUSION
Kerala Lakshmi Mills is a name that stands for the quality of textiles. It is a premier textile industry which has established a name for itself by its extra ordinary performance during the previous years. Till last year the company was generating a huge amount of loss that is crores of rupees. But at present the company is coming back to track and losses of the previous years has been considerably reduced. The main reason for this come back is that the modernization is in vogue and the productivity has improved.
The commitment and efficiency of employees has helped Kerala Lakshmi Mills in capturing highly competitive market. Product quality enables the organization to get the prominent place among the corporate entries.
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BIBLIOGRAPHY
Online Sources:www.ntc.com www.google.com www.managers.com
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