PROGRAMME: 102: B.TECH.

( MECHANICAL)

Class

: Final Year B. Tech. (Mechanical)

Semester : VII
Sr. Course No. Code Course Title L P T Cr Evaluation ESE Weightage (Theory) TWA MST ESE Hours 9 7 8 7 5 15 15 15 15 15 15 15 15 15 15 70 70 70 70 70 4 3 3 3 3

1 2 3 4 5

302212 Design of Machine Elements II 302240 Mechatronics 302250 Finite Element Method 302260 Manufacturing Planning & Control 302270 E Commerce and Engineering Economics Elective -I TOTAL

4 3 3 3 2

1 1 2 1 1

5 4 5 4 3

4 2 19 8

6 10 27 46

15

15

70

Semester : VIII
Sr. Course No. Code Course Title L P T Cr Evaluation ESE Weightage (Theory) TWA MST ESE Hours 10 8 7 15 15 15 15 15 15 15 15 15 15 70 70 70 70 70 4 3 3 3 3

1 2 3 4 5

302280 Design of Machanical Systems 302290 Power Plant Engineering 302300 Industrial Engineering & ERP 302310 Cad/CAM Elective- II TOTAL

4 3 3

2 2 1

6 5 4

4 2 4 2 18 9

6 10 6 10 27 45

Project: Sr. No. 1 Course Code Course Title L P T Cr TWA MST ESE ESE (Theory) Hrs

402900

Project

See note below

The project is evaluated in two stages. The first stage evaluation shall be done at the end of pre-final semester by a Committee of Institute faculty (at least two faculty members including project guide). The Project Guide along with an external examiner shall do the second stage evaluation at the end of final semester. The first stage assessment shall have 25% weightage. Another 25% weightage shall be given for the initiative, interest, effort and sincerity shown by the student during the entire project work. The second stage assessment shall have 50% weightage. The first stage evaluation is to be carried out after a minimum of 12 weeks of work. The project report should be submitted in the prescribed format at least three weeks prior to the end of final semester or by the prescribed date and second stage assessment can be done in the last week of semester. The project shall carry 08 credits. The grade for the project shall be declared only after second stage evaluation.

LIST OF ELECTIVES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 402011 402020 402030 402040 402012 402050 402060 402070 402080 402090 402100 402110 402120 402130 402140 402150 402160 Automobile Engg. I Total Quality Management Welding Engineering Alternative Energy Sources Automobile Engineering II Advanced Finite Element Method Optimisation Business Process Reengineering Supply Chain Management Kinematics Synthesis of Linkages Industrial Robotics Croyogenic Engineering Enterprise Networking and Internet Computer Integrated Manufacturing Nondestructive Testing Dynamics System ,Modelling and Analysis Inventory Management and Controlled Systems 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 6 6 6 6 6 6 10 10 10 10 10 10 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

2 6 10 2 6 10 2 6 10 2 6 10 2 6 10 2 6 10 2 6 10 2 6 10 2 6 10 2 6 10 2 6 10

Class: Final Year B. Tech. (Mechanical) Semester: VII

Sr. Course No. Code

Course Title

L P T

Cr Evaluation Weightage TWA MST 9 15 15

ESE 70

ESE (Theory) Hours 4

302212

Design of Machine Elements II

1 5

I. DETAILED SYLLABUS 1. Design of Gears Spur, Helical, Bevel & Worm Gears 2. Design of Flexible curvature drive Flat belt, V-belt, Chain drive 3. Design of Friction clutches Single plate clutch, Multiple plate clutch, Cone clutch 4. Design of Brakes Shoe brakes, Bevel brakes 5. Design of Cam mechanism Radial translating roller follower 6. Design of Flywheel Disc flywheel, Rimmed flywheel

7. Bearings 7.1. Design of Sliding contact bearing 7.2. Selection of Rolling contact bearing 8. System Engineering Analysis to generate the data for design of system components

II. TEXT BOOKS & REFERENCES Design of m/c elements Machine Design Design of Machine element Design Data Book Spott Norton Bhandari PSG Data Book

III.

TERM WORK Assignment Detail design & drawing of one unit

IV.

MID SEMESTER EXAM

Sr. Course No. Code

Course Title

L P T

Cr Evaluation Weightage TWA MST 7 15 15

ESE 70

ESE (Theory) Hours 3

302240

Mechatronics

1 4

I. DETAILED SYLLABUS

1. Introduction to Mechatronics, Definition of Mechatronics, Mechatronics in factory, office and home automation. 2. Overview of Microprocessors, Micro controllers and microcomputer systems, Hardware and software, Assembly level and higher level programming. 3. Introduction to microprocessor architecture of 8085 A: Data and Address Bus, Register Array, Instruction Register and Decoder, Timing and Control Unit, ALU, Serial I/O & Interrupt Controller, Stack and Stack Pointer Register. 4. Single Chip Micro Computers and Microcontrollers and their applications. 5. Microprocessor Programming: Review of Number Systems, Instruction types, addressing modes, instruction format, instruction timings and operations, 8085 Instruction Set and its basic instructions. 6. Programming techniques with additional instructions, Counter and time delays, branching looping and indexing, stack and subroutines. 7. Interfacing of peripheral devices. Interfacing of Key boards, Output devices, Memory, 8255A Peripheral I/O, 8253 Programmable Interval Timer, 8257 DMA Controller. 8. Data Converters: ADC, DAC and Interfacing of Data Converters. 9. Electrical drives and actuators, Relays , Servo motors, Stepper motors etc. 10. Electro pneumatic and Electro Hydraulic Systems and their applications in industry and low cost automation. Graphical symbols used in pneumatics and hydraulics, Control Valves and Actuators, Pneumatic/ electro pneumatic circuits for cascading of linear acuators,etc. 11. PLC : Functional block Diagram, Applications and Programming, Ladder diagrams. 12. Computer Controls in Manufacturing, Adaptive Controls. 13. Case studies involving Machine Tools and Automation

II.

TEXT BOOKS & REFERENCES

TEXT BOOKS

1. Microprocessor Architecture, Programming and Applications with 8085. By R.S.Gaonkar 2. Assembly Language Programming: By L.A. Laventhal 3. Mechatronics: By HMT

4. Mechatronics. By W. Bolton 5. Pneumatic Circuits and Low Cost Automation: By Fawcett J.R. 6. Engineering Applications of Pneumatics & Hydraulics: By Ian C Turner 7. Automation, Production Systems and CIM. By Mikell P Groovar. 8. Industrial Pneumatic Controls: By Z.J Lansky, Lawrence F Schrader, JR. 9. Mechatronics System Design : By Shetty and Kolk.

REFERENCES 1. 2. 3. 4. 5. 6. III. Computer graphics- Hearn & Baker Computer graphics- Foley Van Dam Mathematical elements for computer graphics - Roger & adams Procedural Elements for computer graphics- Roger. M/c Tool Design - N.K.Mehta. N/C of M/C tools Koren. TERM WORK

Assignment Laboratory Experiments

IV.

MID SEMESTER EXAM

Sr. Course No. Code

Course Title

L P T

Cr Evaluation Weightage TWA MST 8 15 15

ESE 70

ESE (Theory) Hours 3

302250

Finite Element Method

2 5

I. SYLLABUS :
Introductory Concepts : Introduction to FEM. Brief History. General FEM procedure. Applications of FEM in various fields. Advantages and disadvantages of FEM. 2. A. Differential Equations in different fields : Types of Differential Equations. Primary and Secondary Variables and types of Boundary Conditions. Matrix Algebra : Matrix operations, Gauss Elimination Method to get inverse of a Matrix, Partitioning of Matrix. Method of Elimination & Penalty Approach. Finite Difference Method : To solve 1st and 2 nd order differential equations. FEM Procedure : A. Terminology : Element, types of elements, order of the element, internal and external node/s, degree of freedom, primary and secondary variables, essential boundary conditions, natural boundary conditions, homogeneous and nonhomogeneous boundary conditions, discretization, band-width, topology etc. B. General Procedure : Pre-processing, Processing and Post-processing. C. Element Matrix Equations for linear element: For various fields of Engineering. Significance of various terms, consistent units. Direct Application of Element Matrix Equations (linear element) to one dimensional problems in various Fields like : Solid Mechanics : Analysis of Stepped and Taper Bars in Horizontal and Vertical position. Structural and Thermal Effects. Mechanical Engineering: Springs, Spring-Cart systems. Torsion. Thermal Engineering : Conduction, Conduction and Convection-Fins. Fluid Flows : Fluid Network. Electrical Engineering : Electrical Circuits Diffusion : Through porous media.

4. Weighted Residual Method : To evaluate Matrix Equations by Non-weak form Type : Sub-domain Method, Galerkin Method. B. Weak form Type : Rayleigh-Ritz Method (mapped over a general linear element). Use of Lagranges linear shape functions and interpolation function. Numerical Integration : Newton-Cotes Method. Cartesian Co-ordinate system. Error Analysis : Sources of Error. Measures to be taken for reduction in Error

II. TEXT BOOKS & REFERENCES TEXT BOOKS Sr. no. 1 2 3 Title Finite Element Method Introduction to FEM in Engineering Finite Element Method REFERENCES: Sr. no. 1 2 3 4 Title FEM in Engg. Applied FEA FEA for undergraduates Textbook of FEAnalysis Author Rao S. S. Segerlind Akin J. Ed P.Seshu Publisher Pergamon Press John Wiley Academic Press Prentice Hall Author Reddy J. N. Chandrupatla, Belugundu Fagan Publisher McGRAW-HILL Prentice Hall

II.

TERMWORK At least one assignment on each sub-topic. Demonstration of a FEM package : I-DEAS Master Series or ANSYS OR SOLIDWORKS -- to cover tasks like a simple Model-preparation, Mesh generation, Simulation, Postprocessing. A brief report writing is to be submitted.

IV. MID SEMESTER EXAM

Sr. Course No. Code

Course Title

L P T

Cr Evaluation Weightage TWA MST 7 15 15

ESE 70

ESE (Theory) Hours 3

302260

Manufacturing Planning And Control

1 4

I. DETAILED SYLLABUS 1. Manufacturing planning and control MPC System, Framework, Objectives, Functions, Functional Relationship Input/Output, Payoffs, Customer Expectations, Manufacturing Improvement Plant, Production/Logistics processes, Material Flow, Management Problems. Decision Making Techniques and Supporting Database. Matching the MPC system with the needs of Firm. Requirements of Effective MPC systems. Performance Indices. 2. Material Requirements planning MRP Requirements, Aims, Structure, Inputs Linkage with other MPC functions, MRP & MRP II. Record Processing. The Basic MRP Record, Linking the MRP Records, Technical issues. Lot Sizing, Safety Stock and Safety Lead. Time, Low Level Coding, Pegging, Firm Planned Order Releases Using the MRP System. The MRP Planner, Bottom-Up Re-planning. An MRP Output. The MRP Database. 3. Master Production Scheduling Basic concepts, Purpose, Manufacturing Environment, Technique, Process of setting up and running MPS. Managing Demand, Time Fencing Stability, Rough Cut Planning, MPS Format and Logic, Managing MPS. 4. Capacity Planning The Roll of Capacity Planning in MPC System, Hierarchy of capacity Planning, Decisions Links to Other Systems Modules, Capacity Planning & Control Techniques, Capacity Planning using Overall Factors (CPOF). Capacity Requirements. Planning (CRP). Input/Output Control Capacity Management. Capacity Planning in MPC System. Choosing the Measures of capacity. Data Base Requirements. 5. Shop-Floor Control Framework for Shop-floor Control MPC System Linkages. The Company Environment Shop Floor Control Techniques, Basic Shop-Floor Control Concepts, Priority Sequencing Rules. Finite Loading Using the Shop Floor Control System. Matching the SFC System to the Company, Performance Measurement and Lead Time Management.

6. Purchasing Purchasing in Manufacturing Planning and Control, Breadth of the Purchasing Function. The MPC Focus. Vender relationship, Quantity Planning, Price planning, Vendor Scheduling, Uncertainty Protection, Quality Improvement Programs, Purchasing Systems and Data Base. The Procurement Functions. The Data Base, Vender Performance, Electronic Interchange (EDI), Organizational Change. 7. Just-In-Time JIT in manufacturing and Control, Major Elements of Just-in-Time. The impact of JIT on Manufacturing Planning and Control, The Hidden Factory JIT Corner stones and the Linkage to MPC. A JIT Example, Product Design Process Design, Bill of Material implications. JIT Applications. 8. Production Planning Production Planning infirm, Production Planning and Management. S.O.P. Production Planning and MPC Systems Payoffs, Routinizing Production and Game Planning, The Basic Trade-Offs, Evaluating Alternatives, Top Management Role, Functional Roles, Integrating Strategic Planning. Controlling the Production Plan, Operating Production Planning System. 9. Demand Management Demand Management in Manufacturing Planning and Control Systems, Demand Management and Production Planning, Demand Management and Master Production Scheduling Outbound Product Flow, Data Capture, Dealing with Day-to-Day Customer Order. Demand Management Techniques, Aggregating and Disaggregating Forecasts, Make-to-Stock, Demand Management, Assemble ro Order Demand Management, Managing Demand, Organizing for Demand Management, Managing Service Levels. 10. Advance Concepts in Material Requirements planning Determination of Manufacturing order Quantities, Economic Order Quantities (EOQ). Periodic Order Quantities (POQ). Part Period Balancing (PPB). Determination of Purchase Order Quantities, The Purchasing Discount problem, Look Ahead Failure, Performance Comparisons, Buffering concepts, Concepts of Uncertainty, Safety Stock and Safety Lead Performance Comparisons Nervousness Sources of MRP System Nervousness. Reducing System Nervousness. 11. Advance Concepts in Scheduling A Scheduling Framework, Performance Criteria Shop Structure, Product Structure, Wok Center Capacities, Basic Scheduling Research, Static Scheduling Approaches Johnsons Rule, The One Machine case, The Two Machine case, Assignment Models, Scheduling Priority Rules.

12. Forecasting Types, Steps, Techniques, Approaches-Moving Averages, Weighed averages, Regression Analysis, Exponential smoothening Models, Trend Projection, Casual Role of Computers in Forecasting. 13. Project Scheduling Network Design, Gantt Charts, Framework of PERT and CPM Project planning Scheduling and Monitoring through Network Control, Probability aspects 14. MPC Developments Supply Chain Development framework, Competitive drivers/challenges, cross firm MPC Design.

II . TEXT BOOKS & REFERENCES

TEXT BOOKS 1. Manufacturing Planning & Controls systems Thomas E.Vollman William l Berry and others Galgotia publications/T.M.H 2. Productions and Operations Management - S.N.Chary T.M.H. Publishing Company. 3. Operations Management -Joseph G. Monks, Schaums outline Series. REFERENCES Production and Operations Management strategies and Tactics by Jay Heizer & Barry Render, Prentice Hall Material Requirement Planning by Orlicky J McGraw Hill. Operations Management Problems &models by E.S.Buffa, JOHN Wiley. Introduction to Materials management by J.R.Tony and others Pearson education. Production- Inventory systems Planning & Control by Buffa E.F. and J.G. Miller. Operations Research by Hamdy H.Taha. Quantitative Techniques for managerial Decisions by L.C. Jhamb Everest Publishing House. III. TERM WORK

The term work shall comprise of at least ten class assignments (problems or Class Studies) covering different topics of the syllabus & one seminar presentation report
IV. MID SEMESTER EXAM

Sr. Course No. Code

Course Title

L P T

Cr Evaluation Weightage TWA MST 5 15 15

ESE 70

ESE (Theory) Hours 3

302270

E Commerce & Engineering Economics

1 3

I.

DETAILED SYLLABUS

Emergence of commerce Virtualization, globalization and intellectualization exploiting technology change. A generic business model for e-commerce; Local business drive, business map; b 2 b, b 2 c, e-commerce roles. E Commerce Application areas Retail, auctions and advice, procurement, inventory exchange and real time collaboration. Open issues Legal, technical, market issues. Engineering economics and decision-making. Demand, supply and market equiibrium. Elasticity of demand. Alternative investment decision techniques. Payback time, rate of return, net present value, DCF rate of return and annual worth methods. Replacement decisions. Depreciatio

II.

TEXT BOOKS & REFERENCES TEXT BOOKS

1. The business of E-commerce 2. Engineering Economy

Paul May James Riggs

 REFERENCES 1. Electronic commerce 2. E-Commerce 2001 3. Engineering Economy Schneider & Perry, Thomson 2002 David Whitley,Tata McGrow Hill D Garmo & Canada

III. Assignment

TERM WORK

Laboratory Experiments

IV.

MID SEMESTER EXAM

Sr. Course No. Code

Course Title

L P T

Cr Evaluation Weightage TWA MST 10 15 15

ESE 70

ESE (Theory) Hours 3

Elective - Total Quality Management

2 6

V. DETAILED SYLLABUS 1. Quality - Def., characteristics, product standard and requirements, quality of process, design, system, conformance. Quality control, Quality audit, company wide quality control, TQC, Quality culture. 2. TQM - Def.,Philosophy, Organization structure, pillar customer focus , Management commitement , Total participation , SQC , Systematic problem , Solving ( PDCA ) , Continuous improvement . 3. Quality Policy And Objectives Need for Quality Policies , examples , leadership concepts, quality objectives , role of senior Management , quality statement , vision and mission , goals. 4. Cost of quality Prevention, appraisal, failure aspects of quality, consolidation and analysis, performance indices, cost reduction program and optimum cost. 5. Organization of Quality - Steering committee, quality related task, inspection of quality, performance measures, conformance to specifications. 6. TQM Tools and Techniques- Statistical quality control tools- Data collection, checksheets and ckechlist. Pareto diagram, Cause and effect diagram. Stratification. Graphs and histograms. Scatter diagrams. Control charts. Flow charts and Flow diagrams, Networks, Design review and SWOT analysis. 7. Customer focus- Customer relation and satisfaction, product knowledge, cuatomer complaints, redressal, product safety, reliability, service quality and benchmarking. 8. Vendor- Relations, assessment, rating, development vendor quality. , certification and managing

9. Quality Assurance- Manual and form design for quality assurance, quality audit, and process and product audit, conducting TQM audits. 10. Designing for Quality- Quality of design and quality of conformance, reliability, design review, failure mode and fault tree analysis, evaluating design by test, maintainability and safety in design. Experimental design, testing hypothesis. 11. Training for Quality-Training of workers, supervisors, managers for quality, methods and approaches motivation and performance appraisal. Quality circles-roll, organization, objectives and benefits.

12. Continuous Improvement Cycle PDCA, Q.F.D>, Failure Mode and Effect analysis (FMECA), Systematic Problem Solving. Deming wheel, S.P.C, Taguchi Methods, J.I.T., T.P.M., Reliability and Maintainability Study. Poka-Yoke. Kaizen.

VI. TEXT BOOKS & REFERENCES

TEXT BOOKS 1. Quality assurance and Total quality Management by K.C. Jain and A.S>ChitaleKhanna Pub . 2. Total Quality Managemnt by M.SundraRaju Tata McGraw Hill Pub.

REFERENCES 1. Total Quality Control by Armand V. Feigenbaum. 2. Quality Planning Management by M. Sundra Raju Tata McGraw Hill Pub.

VII.

TERM WORK Assignment The term work should consist of atleast 10 assignment based on above topics and one Seminar Presentation Report. Laboratory Experiments

VIII. MID SEMESTER EXAM

Sr. Course No. Code

Course Title

L P T

Cr Evaluation Weightage TWA MST 8 15 15

ESE 70

ESE (Theory) Hours 3

Elective (Automobile Engg.)

2 5

IX. DETAILED SYLLABUS 1 . AUTOMOBILE TRANSMISSION 1.1 Function of Transmission 1.2 Types of Transmission 1.3 Power Transmission to Wheels 1.4 Two Wheel Drive and four wheel drive Transmission 2. CLUTCHES 2.1 Necessity and requirement of Clutch 2.2 Types Of Clutches 2.3 Single Plate clutch. Borg and Beck Clutch. Diaphragm Clutch. Centrifugal Clutch 2.4 Cone Clutch. Multi Plate clutch 2.5 Fluid Flywheel 2.6 Clutch Plate , Clutch Facing 2.7 Clutch Overhaul and trouble shooting 3. VECHILE PERFORMANCE 3.1 Resistance to motion of vehicle. Air, rolling and gradient resistance. 3.2 Total Resistance Vehicle speed curves for different gradient. 3.3 Tractive force (effort) 3.4 Tractive Force Vehicle Speed Curves for different gear ratios. 3.5 Power, acceleration and grad ability calculation.

4. 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 5.

GEAR BOX Necessity of gearbox. Types of gearboxes. Sliding mesh, constant mesh gear box. Synchromesh devices synchromesh gearbox. Gear selector Mechanism Epicyclic Gearbox Wilson Gear box. Three element and five element torque converter. Borg warner automatic gear box Over drive Design of gear box PROPELLER SHAFT AND UNIVERSAL JOINT

5.1 5.2

Types of construction of propeller shaft Types of universal joints. Constant velocity joints.

6. REAR AXLE AND DIFFERENTIAL Final drive, straight bevel, spiral bevel,. Hypoid and worm and worm wheel drive. Necessity of differential Conventional and non slip differential. Different Lock. Types of live axles. Semi, three quarter and fully floating axles. Hotchkiss drive. Torque tube drive. Radius rods. 7. WHEEL AND TYRES Requirement of wheel and tyres. Types of wheels. Parts of tyre. Cross ply, radial ply and bolted bias ply tyres. Factor affecting tyre life. Tyre designations. 8. ELECTRICAL SYSTEMS Purpose of battery types of batteries. Lead acid, Alkaline, Zink air battery. Rating, charging testing and maintenances of lead acid battery. Dynamo operation, construction and working. Cut out combined current and voltage regulator. Alternator. Requirement of starting system. Standard bendix drive. Compression spring bendix drive overrunning clutch drive. Starter motor solenoids and switches.

9.

LIGHTING Lighting system wiring circuit. Head lamps: Construction and types setting and control. Reflector; parabolic, bifocal, semifocal, ply-ellipsoidal. Lighting switches. Gauges: Fuel, temperature, oil pressure etc. Accessories: Electric horn. Direction indicators, flashing indicators, wind screen wipers. Speedometer.

10. VECHILE MAINTENANCE

Preventive , breakdown and corrective maintenance Major and minor overhaul. chassis lubrication

X. TEXT BOOKS & REFERENCES

TEXT BOOKS 1. 2. 3. 4. Automobile Engineering VOL-I , VOL- II , 8th edition Dr. Kripal Singth Automobile Engineering 2 nd edition R.B.Gupta Automobile Engineering-2 nd edition K.K/ Ramlingam . Automobile Engineering- 2 nd edition R.B. Gupta .

REFERENCES 1. 2. 3. Motor vehicle 4th editions Newton, Steeds. automotive Mechanics 4th edition Joseaph Heitner Transaction of society of Automotive engineers vol; 1 to 6

XI.

TERM WORK

Assignment 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) Study of automobile Transmission Study of clutch Study of gear boxes. Study of propeller shaft and universal joints. Study of rear axle and differential. Study of wheel and tyres. Study of electrical system. Study of lighting system. Study of vehicle mainainance. Problems on vehicle performance. Laboratory Experiments 1) 2) 3) 4) 5) Disassembly and assembly of clutch. Calculation of gear box gear ratios. Removal and fitting of wheel and tyres. Removal and fitting of axle shafts. Testing of battery.

XII.

MID SEMESTER EXAM

Sr. Course No. Code

Course Title

L P T

Cr Evaluation Weightage TWA MST 10 15 15

ESE 70

ESE (Theory) Hours 3

Welding Engineering

2 6

XIII. DETAILED SYLLABUS 1. Solders and Soldering Welding characteristics, capillary attraction, bond formation, metallurgy of solders, and foreign materials in the solders alloy. Designing the solder joint. Soldering iron, special technique, thermal free solder, and low temperature soldering, expanding type solders. 2. Brazing Metallurgical aspect of brazing. Design of joint, brazing fluxes, method of heating, furnace brazing. Resistance brazing, salt bath brazing, brazing solders, silver solders. 3. Special welding processes Electron beam welding, plasma arc welding, laser welding, bronze welding, under water welding. 4. Weldability of steels Plain carbon steels- mild steels, medium carbon steel, high carbon steels, tool steels, high alloy steels, stainless steels, austenite manganese steels. 5. Weldability of aluminums and alloys Metallurgical behavior during welding, choice of methods, welding rods & welding methods.

6. Weldability of cast iron & steels Gray cast iron, malleable cast iron, spheroidal graphite cast iron, and selection of cast iron, electrodes & methods of welding. 7. Wedability copper & alloys Copper alloys, bronzes, phosphorous bronzes, aluminum bronze, welding of dissimilar metal joints on copper & copper alloys, methods of welding. 8. Metallurgical concept of weldability

Temperature changes in welding, concept of weldability& carbon equivalent, cracking of welds, weldability testing, welding metallurgy of dissimilar metals, and heat treatments of welds. 9. Hard facing Types of wear, hard facing metallurgy, preparing for hard facing, basic hard facing procedure, spray hard facing, basic treatment of welding 10. Design and fabrication Design for weldingtypes of welded joints, stress distribution, layer sequence, deposition rates, expansion, contraction and residual stresses in welded structure. 11. Principles of welding fixture design. 12. Indian standards for welding electrodes, fluxes, properties and electrode selection.

XIV. TEXT BOOKS & REFERENCES

TEXT BOOKS 1. Welding and welding technology 2. Welding design and process 3. Welding engineering Richard L. Little, Tata McGraw Hill Pub. Hilton and Richard Chapman & Hall Pub. Gupta & Kaushik.

REFERENCES 1. Welding Engineers Hand Book Oates J.A, George Newnes.

2. Welding Hand Book Vol-V-American Welding Society.

XV.

TERM WORK Assignment Atleast 10 Assignments on the topics based on the above syllabus.

XVI. MID SEMESTER EXAM

Class : Final Year B. Tech. ( Mechanical ) Semester : VIII

Sr. Course No. Code

Course Title

L P T

Cr Evaluation Weightage TWA MST 10 15 15

ESE 70

ESE (Theory) Hours 3

302280

Design Of Mechanical Systems

2 6

XVII. DETAILED SYLLABUS 1. EOT Cranes 1.1 Hoisting Mechanism 1.2 Trolley Traveling Mechanism 1.3 Bridge Traveling Mechanism 2. Pumps 2.1 Centrifugal Pump 2.2 Gear Pump 3. Conveyors Design of Belt Conveyors 4. Hydraulic- Pneumatic Circuits 4.1 Study Of Construction and Working of Components used in power hydraulic and pneumatic circuits. 4.2 Determination of Specifications and selection of components for given application

XVIII. TEXT BOOKS & REFERENCES

TEXT BOOKS

REFERENCES 1. Mechanical Handling Equipments - Rudenko (Mir Publication Moscow) 2. Material Handling Equipment - Alexandrove (Mir Publication Moscow) 3. Conveying Machines - Spivakosky & Dyachkov (Mir Publication Moscow) 4. Power Hydraulic - A. B. Goodwin (B. H. Publication) 5. Hydraulic System Analysis - J. D. Stringer (Macmillan London) 6. Hydraulic Controls in Machine Tool- Kaimovich

7. Manual published By Sperry Virkers Ltd. 8. IS Nos. IS: 807 IS: 3443 IS: 3777 IS: 3815 IS: 3973 9. Design Data Book PSG Design Data Book

XIX. TERM WORK Assignment Laboratory Experiments

XX.

MID SEMESTER EXAM

Sr. No

Course Code

Course Title

Cr

Evaluation Weight TW A 15 15

ESE (Theory Hours)

302290

Power Plant 3 Engineering

MS ESE T 70 15 15 70 3

I DETAILED SYLLABUS 1 MODERN THERMAL POWER PLANT 1.1 Layout of modern high pressure Water Tube boiler and Power Plant. 1.2 Steam drum ,water wall. 1.3 Drum Level control, Steam pressure control, Steam temperature control. 1.4 Methods of controlling nitrogen oxides. 1.5 Regimes of fluidized bed combustion. Bubbling and circulating fluidized bed boiler. Pressurized fluidized bed boiler. 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 ECONOMICES OF POWER PLANT. Load cueve ,Load duration curve. Load factor,demand factor ,capacity factor Diversity factor,etc. Effect of fluctuating Load on operation and design of power plant.Methods of meeting fluctuating load. Base load plant .Peak load plant. Load sharing . Selection of generating equipment. Cost of electrical energy.Fixed cost.Operating cost. Tarrif methods Performance and operating characterstic of power plant. DESIEL AND GAS TURBINE POWER PLANT. General layout of desiel power plant. Fuel,cooling,lubrication and starting system of diesel power plant. Cycles of gas turbine power plant. Performance of gas turbine power plant Series flow, parallal flow gas turbine plant. Gas turbine combustion chamber. Free piston engine plant. Combined gas turbine-stem turbine plant. Repowering. NUCLEAR POWER PLANT. Radioactive decay ,Half time. Types of nuclear reactions. Nuclear materials. Nuclear reactor. Boiling water reactor, Pressurised water reactor.Heavy water CANDU reactor. Gas cooled reactor. Liquid metal fast breeder reactor.

4.8 Reactor control. 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 6 6.1 6.2 6.3 6.4 6.5 HYDRO POWER PLANT. Rainfall .Run off and its measurement. Hydrograph.Flow duration curve. Mass curve and reservoire storage capacity. Classification of Hydro plants.Run of river plant,Storage river plant. Essential feature of hydro plant Pumped storage plant. surge tank. Selection of water turbine. ENVIRONMENTAL IMPACT OF POWER PLANT. Harmfull effects of power plant pollutants. Green house effect.acid rain. Air pollution and its control. Thermal pollution and its control. Disposal of nuclear waste.

II TEXT BOOKS & REFERENCES TEXT BOOKS: TITLE 1. Power plant engineering- 2 nd Edition ,Domkundwar ,Arora. 2. Power plant engineering- 1st Edition.Rajput. 3. Power plant engineering- 2 nd Edition.P.C. sharma. 4. Power plant engineering- 1st Edition, P.K.Nag. 5. Power plant engineering- 3rd Edition Morse. REFERENCES 1 Power plant engineering- 2 nd Edition M.M.El-Wakil. 2 Power plant theory and design- 2 nd Edition-P.J.plotter. 3 The elements of nuclear power -2 nd edition Bennat,Thomson. 4 A.S.ME.Journal of Engineering for Power. 5 A.SM.E Journal of Engineering for gas turbine.

III TERM WORK Assignments 1 study of Modern thermal power plant. 2. Study of coal handling and firing. 3. Study of feed water treatment. 4. Study of ash handling system. 5. Numerical problems on economics of power plant. 6. Study of diesel and Gas turbine power plant. 7. Study of nuclear power plant. 8. Study of hydro power plant. 9. Study of power plant pollution and control.

Labrotary Experiments 1. Plant efficiency test on turbine.

IV MID SEMISTER TEST

Sr. Course No. Code

Course Title

L P T

Cr Evaluation Weightage TWA MST 6 30

ESE 70

ESE (Theory) Hours 3

302300

Industrial Engineering & ERP

I. DETAILED SYLLABUS PART I INDUSTRIAL ENGINEERING

1.1 .INTRODUCTION System approach in manufacturing organization, Feature, Identification of different types of manufacturing systems (Mass, Batch, Job and Continuous) 1.2. ORGANISATION STRUCTURE AND BEHAVIOUR Definition , Need , Types , Hierarchy , Functional matrix relationship , Responsibility , Authority delegation , Span of control , Recent developments (Lean , network , Virtual , SBUS), Theories of motivation and leadership) 1.3 PRODUCTION MANAGEMENT Production, planning & control Definitions and objectives. Inventory control Deterministic models, statistical Quality Control - Control chart for variables -Concepts of variation, Central limit theorem. Control chart techniques: Quality characteristics, trial control limits, revised control limits of mean, range and standard deviation chart, state of control, Out of control conditions. Control charts of attributes:- Control chart for fraction defectives(p), Control chart for number of defectives(np), Control for number of defects ( c), Control chart for number of defect per unit (u) . Acceptance Sampling : single, double, multiple and sequential plans, producers and consumers risk, AQL, RQL, AOQ, AOQL, ATI,ASN, Total quality management Policies and objectives , Organization for Quality , Cost of Quality , Designing for quality , Quality systems & Standards.

1.4 WORK STUDY, METHODS ENGINEERING & ERGONOMICS Definition and Objectives , Work content Basic work content, Total work content in- effective time method of their reduction, Method study : Definition- Objectives and basic procedure- Different techniques used in method improvement- Process chart symbol- Process chart for operator or material process chart- Process chart for assemblies, Flow diagram- analysis and critical examination of operations and development of improved methods, Man machine chart, Multiple activity chart, Use of micro motion and memotion study , Work measurements , Significance and procedures of work measurement , Techniques of time study: Steps in making a time study -

Selection of operator, Break-up of an operation in to elements, Different timing method- Recording time study data- Form used ,Different rating practices , Normal time, Different types of allowances, Standard time. Maynard operation sequencing training (MOST) , Ergonomics , Safety , Safety devices , Occupational health and hazards , Design of Work Place. Industrial psychology, Fatigue, Physical environment, Sound, Lighting, Ventilation. 1.5 FACILITIES PLANNING Types of layout, Location of facilities, (Product, Process, Line, cellular/group) Techniques for layout design for process ad product layouts, Assembly line balancing Numerical problems. 1.6 MODERN DVELOPEMENT IN INDUSTRIAL ENGINEERING MRP-I ( Material requirement planning ) , MRP-ii ( Manufacturing resources planning ) , JIT , KANBAN , Push and pull production systems , Theory of constraints , BRP ( Business process Re engineering ) , Lean manufacturing , Agile manufacturing , Supply chain Management , Enterprise Resources Planning ERP,Quality function deployment . 1.7 PRODUCT RELIABILITY Introduction , Definition , Failure , Causes of failure , Nature of failure , Phases of failure , Measuring of Reliability , Reliability function Derivation , Hazard Rate z( t ) , Reliability & Hazard functions for well known distributions. PART II ERP (ENTERPRISE RESOURCE PLANNING) 2.1 INTRODUCTION What is ERP? Why ERP system is required? Managing enterprise with ERP The new paradigm, Evolution of ERP, Material requirement planning (MRP) , Manufacturing Resources Planning (MRP-II) 2.2 THE EMERGENCE OF ERP SYSTEMS Salient feature of of ERP systems, Different perspectives of ERP systems, Information systems perspective, Manufacturing perspective, ERP systems and management perspectives. 2.3 ERP & SUPPLY CHAIN MANAGEMENT (SCM) ERP & Business Process Reengineering (BPR) ERP & Integrated Management Systems ERP & Multiplant management ERP & Enterprise Paperless Management 2.4 JUSTIFICATION OF ERP SYSTEMS Cost / Benefit analysis, Tangible and intangible benefits, challenges in their computation & subsequent measurement and associated best practices, Selection of ERP systems.

2.5 ERP SYSTEM IN INDIA ERP: Perspective of Indian Industries. Recent trends in ERP

II. TEXT BOOKS & REFERENCES TEXT BOOKS 1. Management A Global Perspective , 10th Edition, Heinz Weihrich, Harold, Koontz, Tata McGraw Hill Publishing Company Ltd (international Edition).Production and Operation Management, Chase, Acquilano & Jacks, Tata McGraw Hill Publishing Company Ltd 2. Time and Motion study Ralph M. Barnes 3. Total Quality Management J.S. Oakland 4. Work Study and Ergonomics - H.S. Sham , Dhanpatrao 5. ERP and beyond integrating your entire organization, Gang A. LangenWalter, The St. Lucas Press/ Apics Series on resources management 6. Industrial Engineering & production Management By Martand Telsang

REFERENCES i. ii. iii. iv. v. E-Business & ERP transforming the Enterprise Grant Norries , James R.Hurley , Kenneth M. Hurtley , John R.D. , John D.B. Plant Layout , Facilities planning By M.Apple TQM ( Total Quality Management ) By Besterfield Business Process reengineering Myths & Realities By Colen Coulsan , Thomson Press Business process redesign A View from the inside By Ashley , Bragenza, Andrew Myers ( International Thomson Business Press )

III.

TERM WORK Assignment At least five assignments on concepts, Case studies And analysis based on the topics mentioned above. Laboratory Experiments

IV.

MID SEMESTER EXAM

Sr. Course No. Code

Course Title

L P T

Cr Evaluation Weightage TWA MST 10 15 15

ESE 70

ESE (Theory) Hours 3

302310

CAD / CAM

2 6

I. DETAILED SYLLABUS 1. Introduction The design process, product life cycle & CAD/CAM, computer for design process. 2. Computer graphics 2.1 Introduction, functions of graphics package, graphics devices. 2.2 Scan conversion: - scan converting line, circle ellipse. 2.3 2D-3D Transformations. 2.4 2D clipping & viewing:-line clipping, polygon clipping. 2.5 Curves: - Introduction, parametric, non parametric curves, Hermite, Bezier, B-spline Curves. 2.6 Surfaces: - Introduction, surface of revolution, sweep surfaces, bilinear surface, Coons patch, Bezier Bspline surfaces. 2.7 Hidden surface elimination: - Introduction, Visibiliti techniques, z-buffer, painters algorithm. 2.8 Solid Modeling:-Introduction, solid representation, B-rep, CSG schemes. 2.9 Graphics standards: - DXF, IGES, STEP 3. CAM 3.1 Fundamentals of NC, CNC, DNC, Basic components of Nc system, Nc procedure, Nc Co-ordinate system. 3.2 Introduction to NC part programming, Tape coding and formatting, Manual part programming. 3.3 Introduction to computer aided part programming APT language, Macro statement. 3.4 CMM & Rapid Prototyping, 4. Development of computer program for components in mechanical Engg. Design II. TEXT BOOKS & REFERENCES

TEXT BOOKS 1. Computer graphics 2. CAD/CAM 3. CAD/CAM 4. CAD/CAM Schaum series Ibrahim Zeid P.N.Rao. Groover.

REFERENCES 7. Computer graphics- Hearn & Baker 8. Computer graphics- Foley Van Dam 9. Mathematical elements for computer graphics - Roger & adams 10. Procedural Elements for computer graphics- Roger. 11. M/c Tool Design - N.K.Mehta. 12. N/C of M/C tools Koren. III. TERM WORK Assignment Laboratory Experiments

IV.

MID SEMESTER EXAM