Zelio Logic smart relay

Functions : pages 4 and 5 Characteristics : pages 6 to 8 References : pages 10 and 11 Dimensions, schemes : pages 12 and 13

Presentation, description

Presentation
i i i i The Zelio Logic smart relay is designed for use in small automated systems. It is suitable both for use in industrial sectors and commercial premises. Its compactness and ease of setting-up provides a competitive alternative to basic cable logic or specific card solutions. The ease of programming, ensured by the universality of the contact language, meets all automation requirements and also, the needs of the electrician.

Description
1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 Retractable fixing lugs Screw terminal supply connections 4 line, 12 character, LCD display Screw terminal input connections Screw terminal 0 10 V analogue input connections, suitable for discrete a 24 V (only applicable to SR1-BiiiBD) Cancellation button Line insertion button Navigation keys or Z button following configuration Selection and validation button Escape button (ESC.) Slot for memory back-up and for transfer from one product to another (optional) or for smart relay/PC connecting cable Screw terminal output relay connections Location for changeable legends

6 7 8

9 10 11

1 13 12

Main Zelio Logic screen 1 Status of inputs indication 2 Smart relay RUN or STOP mode indication 3 Indication of a parameter (date and time by default for smart relays with clock) 4 Status of outputs indication

1 2

3 4

Programming can be performed locally, using the smart relay keys, or by using Zelio Soft software.

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Zelio Logic smart relay

Functions : pages 4 and 5 Characteristics : pages 6 to 8 References : pages 10 and 11 Dimensions, schemes : pages 12 and 13 Contact language Function

Presentation, description (continued)

Electrical scheme N/O

14 13

Ladder language

Zelio symbol Smart Zelio relay soft Ix Ix or

Notes

Contact

I corresponds to the real state of contact x connected to the input of the module. i corresponds to the inverse state of contact x connected to the input of the module.

or
21

or
22

ix

ix

N/C

Ix

Ix or

ix
A1

ix The coil is energised when the contacts to which it is connected are closed.

Standard coil

Qx

A1

Latch coil (Set)

A2

S
A2

SQ

The coil is energised when the contacts to which it is connected are closed. It remains tripped when the contacts re-open.

A1

Unlatch coil (Reset)

R
A2

RQ

The coil is de-energised when the contacts to which it is connected are closed. It remains inactive when the contacts re-open.

Example Cabled logic 2 alternatives with Zelio module

Start
22

Stop I1 I2

Stop
21

13

13

Q
KM1

Start
14 14

KM1
A2

A1

(1)

Q1 KM1

(1) KM1 = Q1
Start I1

or
Stop I2

Q Q

Q1 KM1

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Zelio Logic smart relay

Presentation, description : pages 2 and 3 Characteristics : pages 6 to 8 References : pages 10 and 11 Dimensions, schemes : pages 12 and 13

Functions

Functions

The Zelio Logic smart relay comprises : - 8 Time delay function blocks, each with 8 choices of parametering, - 8 Counter function blocks, - 8 Analogue function blocks, each with 7 choices of comparator parametering, - 4 Clock function blocks, each comprising 4 channels.

Time delay function block TTi : time delay control input RTi : time delay reset to zero Ti : time delay output a : Zelio symbol/type of time delay s : time base t 00.00 : time delay value : locking of time delay value When inputting data to the time delay function block TT1, a window automatically opens for the inputting of the various parameters.

Counter function block CCi : counting input RCi : counter reset to zero Ci : counter output DCi : count up/down selection p : preset value : locking of preset counter value In the first programming line, each pulse at input I1 increases or decreases the counter C1. Input I2 determines the counting direction, either up or down.

Clock function block : clock block output ABCD : time zones MO 14 : 32 : current date and time MO >TH : first day/last day ON : start time OFF: off time : locking of time zones The insertion of the clock block enables a change of state of output Q1 in accordance with the preset time zones.

Programming example with 2 time zones Channel A time zone From Monday to Friday, the active time zone will be from 8 : 00 (ON) until 21 : 00 (OFF).

Channel B time zone For Saturday and Sunday, the active time zone will be from 9 : 00 (ON) until 12 : 00 (OFF).

Analogue function block A4 : analogue block output Ref : reference voltage IB Ref : type of operation available : locking of analogue block reference value In this example, output Q 4 changes state when the value of the analogue input IC is greater than the 6.4 V reference voltage. The analogue function block controls output Q 4 according to the resulting comparison.

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Zelio Logic smart relay

Presentation, description : pages 2 and 3 Characteristics : pages 6 to 8 References : pages 10 and 11 Dimensions, schemes : pages 12 and 13

Functions (continued)

Modes

Parametering mode

This mode centralises all the parameters relating to unlocked function blocks that are used in the programme. Any of these parameters can be modified. In this example, the user can modify : - the preset time delay value T1, - the preset counter value C1, - the reference voltage of analogue block A1, - the parameters of clock block n1 (date, time zones).

Display mode

This mode enables display of the current values of the various function blocks used in the programme. It is also possible to select one of these values for display on the screen instead of the date and time. In this example, the user has the option of displaying the current values of : - the time delay T1, - the analogue input IC, - the counter C1.

The value IC has been selected for being permanently displayed on the main screen instead of the date and time.

Diagnostic mode

This mode is accessible after the Zelio smart relay is set to RUN. Main screen

Programming screen Transfer to programming mode provides indication of all the active and inactive elements of the programme. All active elements appear in reversed colours.

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Zelio Logic smart relay

Presentation, description : pages 2 and 3 Functions : pages 4 and 5 References : pages 10 and 11 Dimensions, schemes : pages 12 and 13

Characteristics

Environmental characteristics
Product certifications Degree of protection Temperature Maximum relative humidity Altitude Mechanical resistance Immunity to vibration Immunity to mechanical shock Operation Storage UL, CSA IP 20

C C
% m

0...+ 55 conforming to IEC/EN 60068-2-1 and 60068-2-2 - 25...+ 70 (conforming to IEC/EN 61131-2) 95 without condensation or dripping water 02000 Conforming to standard IEC/EN 60068-2-6, test Fc Conforming to standard IEC/EN 60068-2-27, test Ea Conforming to standard IEC/EN 61000-4-2, level 3 (1) Conforming to standard IEC/EN 61000-4-3, level 3 (1) Conforming to standard IEC/EN 61000-4-4, level 3 (1) Conforming to standard IEC/EN 61000-4-5 Conforming to standard IEC/EN 61000-4-12

Resistance to electrostatic discharges Immunity to electrostatic discharges Resistance to HF interference Immunity to electromagnetic radiated fields Immunity to rapid, pulsed, transients Immunity to surges Immunity to damped oscillatory waves

Supply characteristics
Module type Primary Voltage Frequency Current Nominal Limits (including ripple) Nominal (limits) Nominal of input V V Hz mA SR1-iii1BD a 24 a 19.230 V SR1-i1i1BD : 67 SR1-i201BD : 143 SR1-i1i1BD : 1.6 SR1-i201BD : 2.9 1 ms, repeated 20 times V rms Against phase inversion SR1-ii01FU c 100...240 c 85264 50-60 (47-63) SR1-i101FU : c 100 V 50, c 240 V 27 SR1-i201FU : c 100 V 80, c 240 V 40 SR1-i101FU : 3 SR1-i 201FU : 5.3 i 10 ms, repeated 20 times 2000/50-60 Hz

Heat dissipation Micro-breaks Isolation Protection Primary/earth

Nominal of input Acceptable duration

Discrete a 24 V input characteristics

Module type Input Connection Nominal values of inputs Input switching limit values At state 1 At state 0 Voltage Current Voltage Current Voltage Current V mA V mA V mA k State 0 to state 1 State 1 to state 0 ms ms SR1-iii1BD I1 to IA Screw terminals 24 3 15 > 1.8 <5 < 0.5 8 0.3 (fast)3 (slow) 0.5 (fast)5 (slow) Yes, type 1 Yes Resistive None None IB and IC Screw terminals 24 0.62 9.9 0.16 <5 0.08 38 3 (non configurable) 5 (non configurable) No Yes Resistive None None

Input impedance at state 1 Configurable response time Conformity to IEC 1131-2 3-wire sensor compatibility Type of input Between supply and inputs Between inputs (1) Minimum level under test conditions defined by the standards. 6 Isolation

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Zelio Logic smart relay

Presentation, description : pages 2 and 3 Functions : pages 4 and 5 References : pages 10 and 11 Dimensions, schemes : pages 12 and 13

Characteristics (continued)

AC (c 100240 V) input characteristics

Relay type Connection Nominal values of inputs Voltage Current 115 V 240 V Frequency Input switching limit values At state 1 Voltage Current At state 0 Voltage Current Response time State 0 to state 1 State 1 to state 0 Isolation 50/60 Hz 50/60 Hz V mA mA Hz V mA V mA ms ms SR1-ii01FU Screw terminals c 100240 0.65 1.3 4763 79 0.4 (for U = 240 V) < 40 < 0.3 4550 (U = 110 V), 8590 (U = 240 V) 4550 (U = 110 V), 1822 (U = 240 V) None None

Between supply and inputs Between inputs

Integral analogue input characteristics

Relay type Analogue inputs Number of channels Voltage range of input Input impedance Maximum non destructive voltage Conversion Resolution Conversion time Precision at 25 C at 60 C Repeat accuracy Isolation Cabling distance at 55 C V k V SR1-Biii1BD 2 010 62.5 30 8 bits Relay cycle time 1.6 % of the full range 2.9 % of the full range < 0.1 % of the full range None 10 maximum with screened cable (sensor non isolated)

Between analogue channel & supply V m

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Zelio Logic smart relay

Presentation, description : pages 2 and 3 Functions : pages 4 and 5 References : pages 10 and 11 Dimensions, schemes : pages 12 and 13

Characteristics (continued)

Relay output characteristics (screw terminal connections) (1)

Relay type Number of outputs Operating limit values Contact type Thermal current Electrical durability for 500,000 operating cycles Utilisation category DC-12 DC-13 AC-12 AC-15 Minimum switching capacity Low power switching reliability of contact Maximum operating rate No-load At le Mechanical life Rated impulse withstand voltage Response time Incorporated protection In millions of operating cycles Conforming to IEC/EN 60947-1 Trip Reset Against short-circuit Against overvoltage and overload kV ms ms Hz Hz At 5 V minimum voltage A V A V A V A V A mA Without common potential V SR1-i1i1BD, SR1-i101FU 4 a 5150, c 24250 N/O 8 24 1.5 24 V L/R = 10 ms 0.6 230 1.5 230 0.9 10 17 V - 5 mA Failure rate for 100 million operating cycles : 1 10 0.5 10 2.5 10 5 None. The use of a protection device (fuse or circuit- breaker) is recommended for each channel or group of channels None. Connect in parallel to the terminals of each preactuator an RC, MOV (ZNO) suppression, circuit or an appropriately sized diode for the voltage mm2 Screw terminals Tightened using 3.5 screwdriver (tightening torque : 0.6 N.m) - Flexible cable with cable end 1 conductor : 0.141.5, cable : AWG26AWG16 2 conductors : 0.140.75, cable : AWG26AWG18 - Semi flexible cable 1 conductor : 0.142.5, cable : AWG26AWG14 - Solid cable 1 conductor : 0.142.5, cable : AWG26AWG14 2 conductors : 0.141.5, cable : AWG26AWG16 SR1-i201BD, SR1-i201FU 8

Connection

Processing characteristics
Relay type Number of control scheme lines Maximum cycle time Response time (2) Back-up time (3) Day/time ms ms H SR1-i1i1BD, SR1-i101FU 60 6 12 to 24 (SR1-i1i1BD) 20 to 40 (SR1-i101FU) 72 at 40 C only applicable to SR1-Biiiii SR1-i201BD, SR1-i201FU 80 8 14 to 26 (SR1-i201BD) 22 to 42 (SR1-i201FU)

Programme memory checking At each power-up (1) Characteristics at 55 C for 60 % loading of inputs/outputs or at 45 C for 100 % loading of inputs/outputs. (2) Time between change of state of an input and the change of state of an output directly linked by the programme in the same cycle. (3) In the event of supply failure. 8

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Zelio Logic smart relay

Presentation, description : pages 2 and 3 Functions : pages 4 and 5 References : pages 10 and 11 Dimensions, schemes : pages 12 and 13

Operating curves

Electrical durability (in millions of operating cycles) (conforming to IEC/EN 60947-5-1)

d.c. loads DC-12 (1)
Millions of operating cycles 3,0 2,5 2,0 1,5 1,0 0,5 0,0 0 0,5 1 1,5 2 Current (A) 48 V 24 V

DC-13 (2)
Millions of operating cycles

1,4 L/R = 10 ms 48 V 1,2 L/R = 10 ms 24 V 1,0 0,8 0,6 0,4 0,2 0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 Current (A) L/R = 60 ms 48 V L/R = 60 ms 24 V

a.c. loads AC-12 (3)

Millions of operating cycles 3,0 2,5 24 V 2,0 48 V 1,5 110 V 1,0 0,5 0,0 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5 Current (A) 230 V

AC-14 (4)
Millions of operating cycles 2,5 2,0 110 V 1,5 230 V 1,0 0,5 0,0 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2 Current (A) 48 V 24 V

AC-15 (5)
Millions of operating cycles 1,0 0,9 0,8 0,7 0,6 0,5 0,4 0,3 0,2 0,1 0,0 0,5 0,7 0,9 1,1 1,3 1,5 1,7 1,9 Current (A) 110 V 230 V 48 V

(1) DC-12 : switching resistive loads and photo-coupler isolated solid state loads, L/R 1 ms. (2) DC-13 : switching electromagnets, L/R 2 x (Ue x Ie) in ms, Ue : rated operational voltage, Ie : rated operational current (with protection diode on load, use the DC-12 curves and apply a coefficient of 0.9 to the million of operating cycles value). (3) AC-12 : switching resistive loads and photo-coupler isolated solid state loads, cos 0.9. (4) AC-14 : switching electromagnetic loads whose power drawn with the electromagnet closed is 72 VA, making : cos = 0.3, breaking : cos = 0.3. (5) AC-15 : switching electromagnetic loads whose power drawn with the electromagnet closed is > 72 VA, making : cos = 0.7, breaking : cos = 0.4.

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Zelio Logic smart relay

Presentation, description : pages 2 and 3 Functions : pages 4 and 5 Characteristics : pages 6 to 8 Dimensions, schemes : pages 12 and 13

References

Smart relays
Number of I/O Supply a 24 V 10 6 I a 24 V 4O No SR1-A101BD 0.290 Discrete inputs Relay outputs Clock Reference Weight kg

12

8 I a 24 V (1)

4O

Yes

SR1-B121BD

0.290

20

12 I a 24 V

8O

No

SR1-A201BD

0.350

SR1-i121BD

12 I a 24 V (1)

8O

Yes

SR1-B201BD

0.350

Supply c 100/240 V 10 6 I c 100/240 V 4O No SR1-A101FU 0.290

Yes

SR1-B101FU

0.290

20

12 I c 100/240 V

8O

No

SR1-A201FU

0.350

SR1-i101FU

Yes

SR1-B201FU

0.350

Kits
d.c. Zelio SR1B121BD + cable and software a.c. Zelio SR1B101FU + cable and software SR1PACKBD SR1PACKFU 0.548 0.548

Separate accessory
Description SR1PACKii EEPROM memory Reference SR1-MEM01 Weight kg 0.001

Documentation
Description Users guide Language English French German Italian Spanish (1) 2 configurable analogue inputs. 10 Reference SR1-MAN01EN SR1-MAN01FR SR1-MAN01DE SR1-MAN01IT SR1-MAN01ES Weight kg 0.100 0.100 0.100 0.100 0.100

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Zelio Logic smart relay

Presentation, description : pages 2 and 3 Functions : pages 4 and 5 Characteristics : pages 6 to 8 Dimensions, schemes : pages 12 and 13

Description, references (continued)

Zelio Soft software

Zelio Soft software enables : - the inputting of control schemes, - the monitoring of applications, using its intermediate coherence test feature, - the inputting of messages for display on the Zelio Logic, - simplification of setting-up.

Input modes for control schemes The Zelio input mode enables the user, having directly programmed the Zelio smart relay, to yet again find the same ergonomics, even when using the software for the first time. The free input mode, which is more intuitive, is very user friendly and incorporates several additional features. Using Zelio Soft in free mode enables the user to select their preferred symbol language from the following 3 alternatives : - Zelio symbols, - Ladder symbols, - electrical symbols. The free input mode also enables the creation of mnemonics and notes associated to each line of the programme. Instant switching between one input mode and another is simply obtained by clicking the mouse.

Coherence test and applicative language The coherence test feature of Zelio Soft monitors the applications and the slightest input error will result in it turning red. A mouse click is all that is required to locate the problem. At any instant, Zelio Soft can be switched between 6 applicative languages (English, French, German, Italian, Portuguese and Spanish) and also, to the editing of the application file in the selected language. It enables selection of the representation mode (Zelio, Ladder or electrical) for editing the file.

Inputting messages for display on Zelio Logic Zelio Soft allows 4 Text function blocks to be configured, corresponding to 4 screens of 4 lines x 12 characters, which can be displayed on all the smart relays. These screens are activated in the same simple manner as a coil in the control scheme. It is then possible to display messages as text only or to associate them with 1 or 2 variables, the latter being current values and/or setting of function blocks used in the programme.

Simplification of setting-up The Zelio Soft simulator enables testing of all the programmes, i.e. : - activating the discrete inputs and their N/O or N/C contact modes (fleetingly and permanent), - indicating the output states, - varying the voltage of the analogue inputs IB and IC, - activating the pushbuttons, - simulating the application programme in real time and accelerated time, - dynamically indicating in red the various active elements of the programme.

References
Description Smart relay - PC connecting cable length 1.8 m Reference SR1-CBL01 Weight kg 0.350

Kit comprising : - Zelio Soft programming software, - PC connecting cable. Zelio Soft programming software

SR1-KIT01

0.500

SR1-SFT01

0.150

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Zelio Logic smart relay

Functions : pages 4 and 5 Characteristics : pages 6 to 8 References : pages 10 and 11

Dimensions, schemes

Dimensions
Smart relays SR1-iiiiii SR1-i1iiii SR1-i2iiii

110

100

59,5

60 72

110 126

Schemes
3-wire sensor on SR1-iii1BD Analogue inputs on SR1-i101BD
0 - 10 V ANALOGUE Ca / Ta 1 Ca / Ta 2

on SR1-i201BD
0 - 10 V ANALOGUE Ca / Ta 1 Ca / Ta 2

24 V

(1)

+
24 V

(1)

+
24 V

(1)

BL BK BN BL BK BN

+ 24 V

I1 I2 I3 I4 I5 I6 IB IC

+ 24 V

I1 I2 I3 I4 I5 I6 IB IC

+ 24 V

I1 I2 I3 I4

I5 I6 I7 I8

I9 IA IB IC

1 Q1 2 1 Q2 2 1 Q3 2 1 Q4 2

1 Q1 2 1 Q2 2 1 Q3 2 1 Q4 2

1 Q1 2 1 Q2 2 1 Q3 2 1 Q4 2 1 Q5 2 1 Q6 2 1 Q7 2 1 Q8 2

L/+

(2)
12240 V 50 / 60 Hz 12125 V

L/+

(2)
12240 V 50 / 60 Hz 12125 V

L/+

(2)
12240 V 50 / 60 Hz 12125 V

(3)

(4)

U
or

(3)

(4)

U
or

(3)

(4)

U 12240 V 50 / 60 Hz

or

N/-

12240 V 50 / 60 Hz

N/-

12240 V 50 / 60 Hz

N/-

or

U 12125 V

or

U 12125 V

or

U 12125 V

(1) 1 A ultra fast fuse or circuit-breaker. (2) 16 A fuse or circuit-breaker (B16). (3) Resistive load. (4) Inductive load. 12

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90

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Zelio Logic smart relay

Functions : pages 4 and 5 Characteristics : pages 6 to 8 References : pages 10 and 11 Dimensions : page 12 SR1-i101BD
(1)

Schemes

SR1-i201BD
(1)

+
24 V

+
24 V

+ 24 V

I1 I2 I3 I4 I5 I6 IB IC

+ 24 V

I1 I2 I3 I4

I5 I6 I7 I8

I9 IA IB IC

1 Q1 2 1 Q2 2 1 Q3 2 1 Q4 2

1 Q1 2 1 Q2 2 1 Q3 2 1 Q4 2 1 Q5 2 1 Q6 2 1 Q7 2 1 Q8 2

L/+

(2)
12240 V 50 / 60 Hz 12125 V

L/+

(2)
12240 V 50 / 60 Hz 12125 V

(3)

(4)

U
or

(3)

(4)

U 12240 V 50 / 60 Hz

or

N/-

12240 V 50 / 60 Hz

N/-

or

U 12125 V

or

U 12125 V

SR1-i101FU
L 100240 V 50 / 60 Hz N

SR1-i201FU
(1)
100240 V 50 / 60 Hz N L

(1)

+ 100240 V

I1 I2 I3 I4 I5 I6

L N

I1 I2 I3 I4

I5 I6 I7 I8

I9 IA IB IC

100240 V

1 Q1 2 1 Q2 2 1 Q3 2 1 Q4 2

1 Q1 2 1 Q2 2 1 Q3 2 1 Q4 2 1 Q5 2 1 Q6 2 1 Q7 2 1 Q8 2

L/+

(2)
12240 V 50 / 60 Hz 12125 V

L/+

(2)
12240 V 50 / 60 Hz 12125 V

(3)

(4)

U
or

(3)

(4)

U 12240 V 50 / 60 Hz

or

N/-

12240 V 50 / 60 Hz

N/-

or

U 12125 V

or

U 12125 V

(1) 1 A ultra fast fuse or circuit-breaker. (2) 16 A fuse or circuit-breaker (B16). (3) Resistive load. (4) Inductive load.

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