AVP Extraction
AVP Extraction
=
F x x
A A
M S
=
Let (S/F)
actual
= z (S/F)
min
(1 < z < 2, generally).
The new mixing point (M) is determined by moving
along the FS line until the new ratio point is reached.
(FM )
(MS)
'
=
'
l
l(MS) l
32
33
Step 2: Determine E (extract composition)
Procedure:
1. A line is drawn from the raffinate composition (R),
through the new mixing point (M) and to the other through the new mixing point (M) and to the other
side of the equilibrium line.
2. This is the extract (solute-rich solvent) composition
(E). (E).
34
Step 3: Determine Operating Point P
Procedure:
1. Operating point is a graphical point that represents
the difference in overall flow the difference in overall flow.
2 Draw a line connecting the solvent (S) and raffinate 2. Draw a line connecting the solvent (S) and raffinate
(R) points on diagram (operating line)
3. Draw a line connecting extract (E) and feed (F). The
point at which these two lines intersect (P) is operating p ( ) p g
point P.
35
Determination of the Determination of the
extract (E) composition
36
Step 4: Number of stages
Procedure:
1. Follow tie line from E to the other side of equilibrium
curve to get intermediate composition of a raffinate curve to get intermediate composition of a raffinate
stage.
2. Another operating line drawn from operating point P,
through this intermediate point, ends at point E. This through this intermediate point, ends at point E . This
is an equilibrium stage of the system.
3. This procedure is repeated until stages have been
constructed to R, the raffinate composition.
37
, p
Step 5: Calculation of unknown flow rates
Procedure:
1 This involves mass balance on individual components 1. This involves mass balance on individual components.
( ) ( ) ( ) ( )
x F x S x R x E
AF AS AR AE
+ = +
( ) ( ) ( ) ( )
x F x S x R x E
BF BS BR BE
+ = +
x
A
s and x
B
s = fractions of Aand B for the specified
streams.
F, S, R, and E = flow rates of feed, solvent, raffinate,
and extract and extract.
R and E = unknowns.
38
Step 6: Determination of Extraction Column Diameter
Procedure:
1. Diameter of extraction column must be enough to
permit two phases flowing countercurrently without permit two phases flowing countercurrently without
flooding.
2. Estimation of column diameter for L-L contacting
devices is far more complex and uncertain than L-V devices is far more complex and uncertain than L V
contactors due to larger number of important
variables.
39
3. Variables necessary for calculating column diameter
incl de: include:
Flow rates of both phases Flow rates of both phases
Density differences between two phases Density differences between two phases
Interfacial tension Interfacial tension
Direction of mass transfer Direction of mass transfer
Viscosity and density of continuous phase y y p
Geometry of internals
40
y
4. Column diameter may be best determined through
scale p of laborator test r ns: scale up of laboratory test runs:
i Laboratory or pilot plant test unit with D > 1 i. Laboratory or pilot plant test unit with D
P
> 1.
ii Superficial velocities in each phase are measured ii. Superficial velocities in each phase are measured.
iii The sumof these velocities may be assumed to hold iii. The sum of these velocities may be assumed to hold
constant for larger scaled up commercial units.
iv. The superficial velocity data will be used to
calculate the column diameter through the g
following correlation derivation:
41
5. u
D
= Actual average velocity of dispersed (droplet)
phase phase.
u
C
= Actual average velocity of the continuous phase.
U
D
= Superficial velocity of dispersed phase.
U
C
= Superficial velocity of continuous phase.
C
p y p
D
= Volume fraction of dispersed phase in column
A erage droplet rise elocit relati e to contin o s u
r
= Average droplet rise velocity relative to continuous
phase
C C i f i C = Capacity Parameter for the extraction column
C
D
= Drag Coefficient
D
,
C
= Densities of dispersed and continuous phases
M
= Density (volumetric mean)
42
M
Density (volumetric mean)
{1
D
} = Factor which accounts for hindered rising
effect of other droplets effect of other droplets
u
0
= Characteristic rise velocity for a single droplet
= Viscosity (subscript will determine component)
= Interfacial tension (subscript will determine ( p
component)
A
C
= Column cross sectional area A
C
Column cross sectional area
D
T
= Column diameter
A i i g = Acceleration due to gravity
M
D
, M
C
= Mass flow rates of dispersed and continuous
phases
43
Countercurrent flows of
dispersed and continuous
liquid phases in a column
Diameter Calculation Procedure:
Step A: Determination of Column Total Capacity
The actual average velocities of each component The actual average velocities of each component
relative to the column wall are:
U UU
C D
u ; u
1
D C
D D
= =
o o
44
D D
The average droplet rise velocity relative to the
contin o s phase is the s m of these elocities (for continuous phase is the sum of these velocities (for
counter-current operation):
U U U U
C D
u
1
r
= +
o o 1
r
D D
o o
This relative velocity is also expressed in terms of
forces acting upon droplet including drag forces,
gravitational forces, and buoyancy forces. These
variables are combined into one parameter called C:
d g
4
| |
|
Capacity Paramet
g
4
P
3 C
er C
D
|
= =
|
\ .
45
D
\ .
If the droplet diameter dp is not known C may be
obtained thro gh a correlation [Seader J D ; Henle obtained through a correlation [Seader, J.D.; Henley,
E.J. Separation Process Principles, John Wiley and
Sons NewYork 1999 ] which was developed through Sons, New York, 1999.], which was developed through
experimental data from operating equipment.
11
2
1
C D
u C 1 1 2
D D
p p
| |
|
= u u
p
|
f
r D D
C
p
|
\ .
From experimental data, Gayler et al. found that the p , y
right-hand-side of the above equation may be
expressed as:
u 1 u
p
u 1
0 D
u
46
Eliminating the relative velocity (u
r
) by combining the
abo e 2 eq ations: above 2 equations:
( )
U U
C D
u 1 1
| |
+ = u
|
( )
u 1
1
0 D
D D
... 1 + = u
|
o o
\ .
This equation is a cubic in This equation is a cubic in
D
.
Agraph of U
D
/u
0
versus
D
may be generated at some A graph of U
D
/u
0
versus
D
may be generated at some
value of U
C
/u
o
.
This graph represents the holdup curve for the liquid-
liquid extraction column. q
A typical value of U
C
/u
o
may be assumed 0.1.
47
yp
C o
y
Typical holdup curve for liquid-liquid extraction
Flooding point
|
g p
U
D
|
U
C
0.1 =
u
0
u
0
D
o
48
D
At fixed U
C
, an increase in U
D
results in a increased
al e of hold p ntil the flooding point is reached value of holdup
D
until the flooding point is reached
at the maximum:
U 0 c co = U 0
D D
U
C
c co =
On the other hand, with U
D
fixed, U
C
may be increased
until the flooding point is achieved at: g p
U 0
C D
U
c co =
D
49
Inserting these derivatives into equation (1) results in
the follo ing e pression for at flooding conditions the following expression for
D
at flooding conditions.
The subscript f denotes flooding:
( )
1 2
U U
C C
1 8 3 ... 2 4 1
| | | |
| |
| |
u = +
` |
| |
\ .
( )
1 8 3 ... 2 4 1
U U
D
f
D D
u +
` |
| |
\ .
\ . \ .
)
50
Apply derivatives of Equation (1) into Equation (2), the
e pression sol ed sim ltaneo sl res lting in the expression solved simultaneously resulting in the
following Figure for the variation of total capacity as a
function of phase flow ratio: function of phase flow ratio:
Total Capacity versus Phase flow ratio
U U
D C
f
+
|
D C
f
u
00
Asymptotic limit = 0.25
51
U U
D C
Step B: Characteristic Rise Velocity calculation
Dimensionless quantity [(u
0
C
C
)/( )] may be
assumed to be ~ 0 01 as found by Olney assumed to be ~ 0.01, as found by Olney,
experimentally.
Hence, the characteristic rise velocity for a single
droplet may be expressed as: droplet may be expressed as:
( )
0.01
u
o Ap
= u
0
C C
u p
52
Step C: Calculation of the superficial velocities at
50%of flooding value 50% of flooding value
The column should be operated at 50%of flooding The column should be operated at 50% of flooding
velocity for best performance.
The sum of superficial velocities is found by reading the
total capacity fromTotal Capacity versus Phase flow total capacity from Total Capacity versus Phase flow
ratio graph., and multiplying by the characteristic rise
velocity then dividing the quantity by 2. velocity then dividing the quantity by 2.
53
Step D: Determination of the Total Volumetric Flow rate
The total ol metric flo rate is a f nction of the mass The total volumetric flow rate is a function of the mass
flow rates:
| | U U
C D
Q
0
| |
|
= +
|
p p
0
D C
|
p p
\ .
Step E: Determination of Column Cross-Sectional Area Step E: Determination of Column Cross Sectional Area
The cross-sectional area is the total volumetric flow
rate divided by the sum of the superficial velocities at y p
50% of flooding:
Q
Total
A = A
C
U U
C D
50% flooding
=
| |
+
|
\ .
54
50% ood g
Step F: Determination of Column Diameter
The column diameter may be found from the cross-
sectional area: sectional area:
1 2
D 4A
T C
| |
= t
|
\ . T C
|
\ .
55
Step 7: Determine the Height of the Column
Procedure:
HETS (Height Equivalent to a Theoretical Stage) gives
directly the column height fromnumber of stages directly the column height from number of stages.
For a well designed and efficiently operated column For a well designed and efficiently operated column,
experimental data suggest that the dominant physical
properties influencing HETS are: properties influencing HETS are:
a. Interfacial tension
b. Phase viscosities
c Densit difference bet een phases
56
c. Density difference between phases
HETS is estimated by conducting laboratory
e periments to determine the col mn diameter as experiments to determine the column diameter as
discussed in step 6.
These values are scaled to commercial size column by
assuming that the HETS varies with the column assuming that the HETS varies with the column
diameter raised to an exponent, which may vary from
0 2 to 0 4 depending on type of system 0.2 to 0.4, depending on type of system.
Generally, the exponent is arbitrarily set at 1/3. the Generally, the exponent is arbitrarily set at 1/3. the
following figure shows the HETS for columns and
rotary contactor. y
57
58
Find Value of (HETS/D
T
1/3
)
From Figure, determine the value of (HETS/D
T
1/3
) at a
specified interfacial tension for the component system specified interfacial tension for the component system.
This value of (x) is known fromabove as well as from This value of (x) is known from above as well as from
the column diameter:
HETS = (HETS/D
T
1/3
) . D
T
1/3
Total height of the column is derived from the number
of equilibrium stages (Step 4): q g ( p )
Total Height = (HETS) (Number of Equilibrium Stages)
59
g ( ) ( q g )
Performance of Several Types of Column Extractors
Extractor Type
1/HETS,
(m
1
)
U
D
+ U
C
,
(m/hr) ( ) ( )
Packed Column 1.5 - 2.5 12 - 30
Sieve Plate Column 0 8 - 1 2 27 - 60 Sieve Plate Column 0.8 - 1.2 27 - 60
Rotating Disk
Contactor
2.5 - 3.5 15 - 30
Contactor
Karr Column 3.5 - 7.0 30 - 40
60
Important Properties in Liquid-Liquid Extraction:
1. Temperature: smaller role in extraction than in other
separation processes separation processes.
It is only dependent upon the temperatures of the It is only dependent upon the temperatures of the
streams fed into the column.
There is no heating requirement for the process and
AH of mixing is generally insignificant. AH of mixing is generally insignificant.
For these reasons, extraction can be regarded as an , g
isothermal process.
61
2. Pressure: small role in extraction.
When combined with the temperature considerations,
it is only necessary that the mixture remain in the two it is only necessary that the mixture remain in the two-
phase liquid region.
Isothermal and isobaric condition is beneficial to
phase stability of system phase stability of system.
Phase stability is temperature- and pressure- Phase stability is temperature and pressure
dependent.
62
3. Activity coefficients: most important; determine the
miscibilit and hence the partition factor of the sol te miscibility and hence the partition factor of the solute.
For liquid liquid systems NRTLand UNIFAC models For liquid-liquid systems NRTL and UNIFAC models
are the most accurate in predicting the activities of the
liquids involved better than Van Laar or Margules liquids involved, better than Van Laar or Margules
equations.
Once a predictive model has been plotted on a
diagramit will most likely be necessary to fix the exact diagram it will most likely be necessary to fix the exact
equilibrium line experimentally for the most accurate
data.
63
4. Viscosity: affects flooding and choice of equipment.
Flooding of extraction columns is analogous to
flooding of packed gas liquid absorbers flooding of packed gas liquid absorbers.
Components having a high viscosity cannot be used in Components having a high viscosity cannot be used in
spray or packed columns.
64
COSTS INVOLVED
Economic tradeoff exists for the design:
1. At fixed solvent feed ratio, amount of solute extracted
increases with increased number of trays Thus the increases with increased number of trays. Thus, the
value of the unextracted solute is balanced against the
cost of the extraction equipment required to recover it cost of the extraction equipment required to recover it.
2. For a fixed extent of extraction, the number of stages 2. For a fixed extent of extraction, the number of stages
required decreases as the solvent rate increases. The
capacity of the equipment necessary for handling the p y q p y g
larger solvent flow increases with higher solvent rate.
Thus, the cost of the equipment passes through a
65
, q p p g
minimum.
3. As solvent rate increases the extract solutions become
more dil te Therefore the cost of sol ent remo al is more dilute. Therefore, the cost of solvent removal is
increased as well as the operating cost for increased
utilities utilities.
4 As a result of these economic balances the total 4. As a result of these economic balances the total
annualized cost (investment and operating costs) must
pass through a minimum at the optimumsolvent pass through a minimum at the optimum solvent
reflux rate.
5. Cost models have been developed for the various types
of extractor design, such as, column type extractor, g , , yp ,
mixer-settler, and continuous centrifugal extractor.
66
REFERENCES
1. Seader, J.D.; Henley, E.J. Separation Process Principles. John Wiley
and sons, New York, 1999.
2 Strigle R F Packed Tower Design and Applications Gulf Publishing 2. Strigle, R.F. Packed Tower Design and Applications. Gulf Publishing
Company, Houston, 1994.
3. Sandler, S.I. Chemical and Engineering Thermodynamics. John Wiley
and sons, New York, 1998.
4. Treybal, R.E. Mass Transfer Operations. McGraw-Hill, New York,
1980 1980.
5. Douglas, J.M. Conceptual Design of Chemical Processes. McGraw-
Hill, New York, 1988. , ,
6. Hanson, C.; Baird, M.H.I.; Lo, T.C. Handbook of Solvent Extraction.
John Wiley and sons, New York, 1983.
7. Reid, R.C.; Prausnitz, J.; Poling, B. The Properties of Gases and
Liquids, 4
th
edition. McGraw-Hill, New York, 1987.
67