771, 772, 773 Series Servovalves

771/2/3 SERIES TWO STAGE SERVOVALVES

771/2/3 SERIES SERVOVALVES

The 771/2/3 Series flow control servovalves are throttle valves for 3- and preferably 4-way applications.They are a high performance, two-stage design that covers the range of rated flows from 1 to 15 gpm at 1000 psi valve drop.The output stage is a closed center, four-way sliding spool.The pilot stage is a symmetrical doublenozzle and flapper, driven by a double air gap, dry torque motor. Mechanical feedback of spool position is provided by

a cantilever spring.The valve design is simple and rugged for dependable, long life operation. These valves are suitable for electrohydraulic position, speed, pressure or force control systems with high dynamic response requirements. Principle of operation An electrical command signal (flow rate set point) is applied to the torque motor coils, and creates a magnetic force which acts on the ends of the pilot stage armature.This causes a

deflection of the armature/flapper assembly within the flexure tube. Deflection of the flapper restricts fluid flow through one nozzle which is carried through to one spool end, displacing the spool. Movement of the spool opens the supply pressure port (P) to one control port, while simultaneously opening the tank port (T) to the other control port.The spool motion also applies a force to the cantilever spring, creating a restoring torque on the armature/flapper assembly.

Once the restoring torque becomes equal to the torque from the magnetic forces, the armature/flapper assembly moves back to the neutral position and the spool is held open in a state of equilibrium until the command signal changes to a new level. In summary, the spool position is proportional to the input current and with constant pressure drop across the valve, flow to the load is proportional to the spool position.

VALVE FEATURES

2-stage design with dry torque motor Low friction double nozzle pilot stage High spool control forces High dynamics

Rugged, long-life design

High resolution, low hysteresis Small body size

Completely set-up at the factory

The actual flow is dependent upon electrical command signal and valve pressure drop.The flow for a given valve pressure drop can be calculated using the square root function for sharp edge orifices:

Q = QN

p pN

Q [gpm] = calculated flow QN [gpm] = rated flow p [psi] = actual valve pressure drop pN [psi] = rated valve pressure drop

This catalog is for users with technical knowledge.To ensure that all necessary characteristics for function and safety of the

system are given, the user has to check the suitability of the products described here. In case of doubt, please contact Moog Inc.

Intrinsically safe valve versions are available for use in hazardous locations. Specific models are certified to FM,ATEX, CSA, and TIIS standards. Contact the factory for details.

771/2/3 SERIES GENERAL TECHNICAL DATA

Operating Pressure ports P,T,A and B Temperature Range Fluid Ambient Seal Material Operating Fluid

Flow Rate Q (gpm)

up to 3,000 psi

40.0 30.0 20.0

-40 to 275F -40 to 275F Viton others on request Compatible with common hydraulic fluids, other fluids on request. Recommended viscosity 60-450 SUS @ 100F System Filtration: High pressure filter (without bypass, but with dirt alarm) mounted in the main flow and if possible, directly upstream of the valve. Class of Cleanliness: The cleanliness of the hydraulic fluid greatly effects the performance (spool positioning, high resolution) and wear (metering edges, pressure gain, leakage) of the servovalve. Recommended Cleanliness Class For normal operation ISO 4406 < 14/11 For longer life ISO 4406 < 13/10 Filter Rating recommended For normal operation 10 75 (10 m absolute) For longer life 5 75 (5 m absolute) Installation Operations Any position, fixed or moveable. Vibration 30 g, 3 axes Weight 2.0 lb [.09 kg] Degree of Protection EN50529P: class IP65, with mating connector mounted. Shipping Plate Delivered with an oil sealed shipping plate.

10.0

15.

pm 0g

5.0

10.

pm 0g gpm

5.0

2.0
2.5

gpm

1.0
1.0 gpm

.05 200

300

400 500 700 1000 2000 3000 Valve Pressure Drop p (psi)

Valve Flow Diagram Valve flow for maximum valve opening (100% command signal) as a function of the valve pressure drop.

View from Pressure Side

771/2/3 SERIES TECHNICAL DATA

ModelType
Mounting Pattern Valve Body Version Pilot Stage Pilot Connection Rated Flow Response Time* Threshold* Hysteresis* Null Shift Null Leakage Flow* at T = 100F max. Optional, Internal or External (10%) at p = 1,000 psi Standard [gpm] Standard [ms]
N

ISO 10372 - 02 - 02 - 0 - 92 4-way 2-stage with spoolbushing assembly Nozzle/Flapper, Highflow Internal only 1.0 6 2.5 6 5.0 6 10.0 10 15.0 16

771

771

773

[%] [%]

< 0.5 < 3.0 0.35 < 2.0

* Measured at 1,000 psi pilot or operating pressure

[gpm]

[%]

Amplitude Ratio (dB)

Amplitude Ratio (dB)

-2 -4 -6 -8 3000 psi DTE-24 at 100F (38C) Rated Current: 40% 100% 120 80 60 40 20 10 20 30 50 70 100

-2 -4 -6 -8 3000 psi DTE-24 at 100F (38C) Rated Current: 40% 100% 120 80 60 40 20 10 20 30 50 70 100

Amplitude Ratio (dB)

Typical characteristic curves with 40% and 100% input signal, measured at 3,000 psi operating pressure.

+2

771 Series

+2

772 Series

+2 -2 -4 -6 -8 0

773 Series

Phase Lag (degrees)

Phase Lag (degrees)

-10

-10

-10

80 60 40 20

Frequency (Hz)

200 300

500

1000

Frequency (Hz)

200 300

500

1000

10

20

30

50 70 100

Frequency Response of 1, 2.5, and 5 gpm Servovalves

Frequency Response of 10 gpm Servovalves

Frequency (Hz)

200 300

500

1000

Frequency Response of 15 gpm Servovalves

Phase Lag (degrees)

100

100

3000 psi DTE-24 at 100F (38C) Rated Current: 40% 100%

120

100

771/2/3 SERIES INSTALLATION DRAWINGS

1.88 [47.8] 1.12 MAX [28.4] (OPTION) 1.39 MAX [35.3]

2.550 [64.77]

1.88 [47.8]

4X 4X

.221 [5.61] THRU .014 M OR .265 [6.73] THRU .007 M

1.275 [32.39]

1.06 [26.9] 1.00 [25.4] .844 [21.44]

1.343 [34.11] .671 [17.04]

1.688 [42.88] PIN D PIN A ELECTRICAL CONNECTOR 2.12 [53.8]

PIN C

PIN B

2.81 [71.4] 1.03 [26.2] LOCATING PIN

2.18 [55.4] P .062 [1.57]

1.75 [44.5] 1.56 [39.6] MTG HGT

EXTERNAL NULL ADJUST 3/32 IN. HEX SOCKET

.12 MAX [3.0]

TYPICAL SUBPLATE MANIFOLD

C VALVE MOUNTING .007 M 4 HOLES 2X .62 CONTROL PORT B 3.090 1.688 (42.9) RETURN PORT T A PORT CIRCLE CONTROL PORT A

1.25

.844 (21.4)

The mounting manifold must conform to ISO 10372-03-03-0-92. Surface to which valve is mounted requires a 32 [] finish, flat within 0.002[0.05] TIR. For External Null Adjust: Flow out of Port B will increase with clockwise rotation of null adjust screw (3/32 hex key). For External Null Adjust: Flow bias is continually varied for a given port as the null adjust is rotated.

3.25

2.590

1.344 (34.1)

.672 (17.1) .500

1.295

1.63

TYPICAL SUBPLATE MANIFOLD

Model Number 771-XXX 772-XXX 773-XXX A Port Circle Dia .625 .780 .937 B Port Dia .191 .261 .312

4X PORT PER SAE J1926 .750-16UNF-2B DASH 8 STR THD O-RING BOSS (.50 TUBE OD REF) 4X

B PORT DIA .010 M 4 HOLES

1.545

.390

VALVE MOUNTS ON THIS MANIFOLD SURFACE .156 .20 .026 M PRESSURE PORT P 32 .002 2X .62

.344 THRU .531 .48 .013 M

PRESSURE

1.88

3.75

.190-32 NF .190-32 NF .250-20 NC

C Mtg Holes

771/2/3 SERIES ELECTRICAL CONNECTIONS

Rated current and coil resistance A variety of coils are available for 771/2/3 Series Servovalves, which offer a wide choice of rated current. See Table 1.

Coil connections A four-pin electrical connector (that mates with an MS3106F14S-2S) is standard. All four torque motor leads are available at the connector so external connections can be made for series, parallel or differential operation. 771/2/3 Series Servovalves can be supplied on special order with other connectors or a pigtail.

Servoamplifier The servovalve responds to input current, therefore, a servoamplifier that has high internal impedance (as obtained with current feedback) should be used. This will reduce the effects of coil inductance and will minimize changes due to coil resistance variations.

ELECTRICAL CONNECTIONS

Parallel
A B C D A

Series
B C D A

Single
B C D

(Examples with typical 771/2/3 series coils)

Coil Resistance Rated Current Electrical Power Connections for Valve Opening P B, A T

[] [mA] [W]

100 15 .023 A and C (+) B and D (-)

400 7.5 .023 A (+), D (-) B and C connected

200 15 .045 A (+), B (-) or C (+), D (-)

Note: Before applying electrical signals the pilot stage has to be pressurized.

TABLE 1
Nominal Resistance Per Coil at 77F (25C) 200 80

Recommended Rated CurrentmA

Parallel, Differential or Single Coil Operation 40 8 15 Series Coils 7.5 4 20

Approximate Coil Inductance*Henrys

Single Coils 0.22 3.20 Series Coils 0.66 9.70 2.20 Parallel Coils 0.18 2.60 0.59

* Measured at 50 Hz

1000

0.72

771/2/3 SERIES ORDERING INFORMATION SPARE PARTS AND ACCESSORIES

Model Number 771, 772, 773

Optional Feature Series specification K Intrinsically safe Model Designation Assigned at the factory Factory Identification (Revision Level) Valve Version Standard response S Rated Flow

Type Designation
Signals for 100% Spool Stroke 4 mA series 4 H 7.5 mA series L 20 mA series N 30 mA series Z 100 mA series Y Special signal (see spec. sheet) Valve Connector Connector C1 (A) side (RH) A B Connector C2 (B) side (LH) X Special connector Seal Material Fluorocarbon V N NBR (Buna) Others on request Pilot Connections and Pressure Pressure [psi] Supply A 250 to 3,000 internal Spool Position without Electrical Signal M Mid position Pilot Stage F Standard dynamics

QN[gpm] at pN = 1,000 psi Standard

04 10 19 38 57

1 2.5 5.0 10.0 15.0

771 series only 771 series only 772 series only 772 series only 773 series only

High Response

Maximum Operating Pressure pp and Body Material 3,000 psi aluminum F Main Spool Type 4-way / axis cut / linear O D 4-way / +/-10% overlap / linear X Special

Preferred configurations highlighted. All combinations may not be available. Options may increase price and delivery. Technical changes are reserved.

SPARE PARTS AND ACCESSORIES

O-Rings (included in delivery), for P,T, A and B 771 772 773 Mating Connector, waterproof IP 65 (not included in delivery) Flushing Block 771 and 772 773 Mounting Bolts (included in delivery) 771 and 772 .190-32 NF x 2.0 long (4 pcs.) 773 .250-20 NC x 2.25 long (4 pcs.) Field Replaceable Filter Kit

FPM 85 Shore ID 0.239 x 0.070 ID 0.364 x 0.070 ID 0.426 x 0.070 A01704-1K1 A01704-2K1

Moog P/N 42082-007 42082-013 42082-022 49054F14S2S (MS3106F14S-2S)

C39674-132 A31324-136Z B52555RK54K1

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Moog Inc., East Aurora, NY 14052-0018 Telephone: +1-716-652-2000 Fax: +1-716-687-7910 Toll Free: +1-800-272-MOOG www.moog.com/industrial 2007 Moog Inc. All changes are reserved.
CDL6304 Rev G 500-223 0807