Differential Pressure Switch
Differential Pressure Switch
l VERY LOW RANGES l CLEAN ROOMS l FILTER BLOCKAGE l l AIR PURGE SYSTEMS l FAN FAILURE l FAN EXHAUST l l REFRIGERATION COILS l DRYING OVENS l
GENERAL SPECIFICATIONS
Enclosure GN GM GK Die cast Aluminium, weatherproof to IP : 66 Pressure die cast Aluminium, weatherproof to IP : 66 Die cast Aluminium, weatherproof to IP : 66 & flameproof to Gr.IIA, IIB or IIC (Note 1) Refer Table Neoprene Diaphragm std. Nitrile, EPDM & Silicone are optional Aluminum std. Vertical only 2 % FSR (Note 4) 5 % FSR (Note 6) 10C to + 60C (Note 12) 0.5 bar for all ranges Conformity Switching Element Differential Instrument quality snap-acting SPDT (SPCO) microswitch (Note 10) Fixed for GN310 with one SPDT. Fixed or Wideband adj. for GM/GK-310. Refer tables for values 1/4" NPTF Std., others through Adaptors. For weatherproof enclosure and Gr.IIA & IIB flameproof enclosure 3/4" ETF std; 1/2" NPTF optional Dual entry on request for GM/GK For Gr.IIC enclosure 1/2" NPTF dual entry is standard Generally to BS:6134:1981
0804 DPS-310 Rev.0
95C for Neoprene, 110C for Nitrile, 130C for EPDM and 200C for Silicone (Note 12 & 13)
Ranges Sensor Wetted Parts Mounting Repeatability Scale Accuracy Ambient Temp. Max. Working Pr.
ORDERING MATRIX
ENCLOSURE RANGE CODE & AVAILABILITY Die Cast Aluminium weatherproof to IP : 66. Pressure Die Cast Aluminium weatherproof to IP : 66. Die Cast Aluminium flameproof cum weatherproof. CMRS approved to Gr.IIA, IIB & IIC of IS:2148 : 1981 for flameproofness and IP : 66 for weatherproofness. G N
RANGE CODE B3D RANGE mbar 2.5 to +2.5 0 to 2.5 0.5 to 5 1 to 10 2.5 to 15 2.5 to 25 5 to 50 7.5 to 75 10 to 100 MWP bar
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
310 GN ! ! ! !
313
GM/GK GM/GK
GM
G K
MODEL This is the basic Differential Pressure Switch meant for low/ultra low range spans having very low non-adjustable fixed switching differential. Same as 310 but with auxiliary mechanism providing adjustment of switching differential between 5 to 10% minimum to 60% maximum of FSR (not available in GN enclosure). SWITCH CODE, RATING & AVAILABILITY
DC RATING IN AMPS SWITCH CODE (SPCO) 2 D AC RATING
(Note 8)
3 1 0
RESISTIVE
INDUCTIVE
AVAILABILITY AVAILABILITY OF SPCO IN OF DPCO IN MODELS MODELS GN N.A. 310 310 310 N.A. N.A. N.A. N.A. N.A. GM / GK 310 310 310 310 313 310 310 310 310 GM / GK 310 310 310 310 313 310 310 310 310
220V 110V 24V 220V 110V 24V 5A 250 / 125V 0.2 15A 250 / 125V 0.2 0.3 0.4 1.0 0.02 0.03 0.5 2.0 0.02 0.03 1.0
3 1 3
3 4 5
15A 250 / 125V N.R. N.R. N.R. N.R. N.R. N.R. 1A 125V N.A. 0.5 0.4 0.5 N.A. 0.25 0.25 4.0 0.2 0.4 3.0
SENSORS & WETTED PARTS Neoprene diaphragm and cast Aluminium wetted parts. Silicone diaphragm and cast Aluminium wetted parts. EPDM diaphragm and cast Aluminium wetted parts. Nitrile diaphragm and cast Aluminium wetted parts. 0 0 2 0 3 0 4 0
6 S 9 G
N.A. N.R. 0.1 N.R. N.R. N.A. 3.0 0.1 0.2 2.0
N.A N.A. 3.0 N.A. N.A. 1.0 N.R. N.R. 1.0 N.R. N.R. 0.25
Codes 2, 3, D For General purpose usages. Code 4 Gold Alloy contact. Codes 5 For General purpose with good DC rating. Codes 6 Noble metal contact (Low Rating)
Code S IP:67 sealed microswitch with silver Nickel contact. Code 9 Hermetically sealed, inert gas filled with Silver alloy contact. Code G Hermetically sealed, inert gas filled with Gold plated contact.
Onoff Differentials in mbar Range Code B3D B5D C2D C5D D5C Range mbar 2.5 0.5 5 2.5 15 2.5 25 7.5 75 3/D 0.5 +Ve 0.8 Ve 0.8 1.0 1.0 5.0 GN 310 4 0.5 +Ve 0.8 Ve 0.4 0.5 0.5 2.5
Range Code B3X B5D B7D C2D C5D D4C D5C D8D
Onoff Differentials in mbar GM 313 GK 313 5 5 1.1 3 1.8 3 1.1 6 1.8 6 1.2 9 2.0 9 1.2 15 2.0 15 1.8 30 3.0 30 2.4 45 4.0 45 2.7 60 4.4 60
Range Code B3D B3X B5D B7D C2D C5D D4C D5C D8D
Onoff Differentials in mbar GM 310 2 0.6 0.8 0.8 1.5 1.6 3.0 3.2 3.5 3/D 0.9 Ve 0.7 +Ve 0.4 0.6 0.6 0.8 0.9 1.3 1.5 2.0 4 0.9 Ve 0.7 +Ve 0.6 0.8 0.8 1.0 1.2 1.5 1.7 2.2 5 0.7 0.9 0.9 1.3 1.5 2.2 2.5 2.8 2 1.0 1.4 1.5 2.7 2.7 5.4 5.8 6.3 GK 310 3/D 1.6 Ve 1.1 +Ve 0.7 1.1 1.2 1.4 1.6 2.3 2.7 3.6 4 1.6 Ve 1.1 +Ve 1.1 1.4 1.6 1.8 2.1 2.7 3.0 3.9 5 1.3 1.6 1.6 2.3 2.7 3.9 4.5 5.0
For on-off differentials of other switch codes 6, S, 9 & G consult factory. To arrive at deadband for DPCO switching, apply a multiplication factor of 1.3 to the above differential values for GM & GK. DPCO not available in Model GN 310.
NOTES
1. Gr.IIA & IIB of IS:2148 is equivalent to NEC CL.1, Gr.C & D. Gr.IIC of IS:2148 is equivalent to NEC CL.1, DIV.1, Gr.A & B. 2. Style GM / GN is weatherproof only if all entries and joint faces are properly sealed. Style GK is weatherproof only if cover O ring is retained in position and proper FLP cable gland is used. It is recommended to procure cable glands along with GK instruments to avoid neglect of it while installation. 3. Intrinsic Safety (Exi) Differential Pressure Switches are classified as simple electrical apparatus as per BS 53456.3.3. Hence Differential Pressure Switches with GM / GN enclosures may be used in intrinsically safe systems without certification if energy levels are limited to 1.2V, 0.1A or 25 mW. 4. Accuracy & Repeatability are one and the same for all blind differential pressure switches. A shift of 2% may be observed in setpoint when pressure falls from full static pressure. Settings will also shift with varying temperature. 5. The instrument is calibrated in the mounting position depicted in the drawing. Hence mounting in any other direction will cause a minor range shift, especially in low and compound ranges. 6. A differential pressure switch is a switching device and not a measuring instrument eventhough it has a scale to assist setting. For this reason, Test Certificates will not contain individual ON-OFF switching values at different scale readings. Maximum differential obtained alone will be declared, besides other specifications. 7. Select working range of the instrument such that the set value lies in the mid 35% of the range i.e., between 35% and 70% of range span. 8. For switching differential values please refer respective Range Table. Switching differentials furnished are nominal values under test conditions at mid-scale and will vary with range settings and operating conditions. 9. On and off settings should not exceed the upper or lower range span. 10. DPCO action is achieved by two SPCO switches synchronised to practical limits i.e., 2% of FSR. Deadband for DPCO contacts are higher than that of SPCO as force required to actuate the contacts are more. 11. Contact life of microswitches are 5 105 switching cycles for nominal load. To quench DC sparks, use diode in parallel with inductance, ensuring polarity. A RC network is also recommended with R value in Ohms equal to coil resistance and C value in micro Farads equal to holding current in Amps. 12. Ambient temperature range: All models are suitable for operating within a range of ambient temperature from () 10C to (+) 60C provided the process does not freeze within this range. Below 0C, precautions should be taken in humid atmospheres to prevent frost formation inside the instrument from jamming the mechanism. Occasional excursions beyond this range are possible but accuracy might be impaired. The microswitch is the limiting factor which should never exceed the limits () 25C to (+) 80C. 13. Fluid Temperature: A differential pressure switch connected to the main pipe is not subjected to the flow and therefore is not fully exposed to the fluid temperature. Use of adequate length of impulse piping will greatly reduce excessive heating of the sensing element. For e.g., connection of 7.5 cm of 12 mm dia impulse piping will reduce water temperature of 100C to 65C at an ambient temperature of 50C. Ask factory for piping nomogram for different temperatures. 14. Ensure that impulse pipework applies no stress on sensing element housing and use spanners to hold pressure port / housing when connections are made. 15. Accuracy figures are exclusive of test equipment tolerance on the claimed values. 16. All performance data guaranteed 5%.
MOUNTING DIMENSIONS
GM 310 / 313
Cable Entry 3/4" ET / 1/2" NPTF 86 15 50 119 Alternate Horizontal Position of 2" Pipe (Fix U Bolt Vertically) 2" Pipe by Customer
122
54 8 127
29
Pr. Conn. High Pr. Conn. Low
32
3/8" BSW U Bolt 2 Nos. Fixed at a Pitch of 71.5 Sq (4 Nos. 10.5 Fixing Holes)
GK 310 / 313
Alternate Horizontal Position of 2" Pipe (Fix U Bolt Vertically) 2" Pipe by Customer
180
54 10 127
29
Pr. Conn. High Pr. Conn. Low
32 150
3/8" BSW U Bolt 2 Nos. Fixed at a Pitch of 71.5 Sq (4 Nos. 10.5 Fixing Holes)
79
GN 310
110 142 4 Mounting Feet with Holes suitable for 6.0 mm dia Fixing Screws
127
100 Square
14.5
29 60
1/4" NPT(F) 32
16
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