Codeware, Inc.

Houston, TX, USA

www.codeware.com

COMPRESS Pressure Vessel Design Calculations

Item: Split Stream Dearator

Vessel No: V-1234
Customer: Magaladon Oil Venture
Contract: C-45490-R56
Designer: John Doe
Date: April 1, 2001
You can edit this page by selecting Cover Page settings... in the report menu.

1/109

Deficiencies Summary
No deficiencies found.

2/109

Nozzle Schedule
Nozzle
mark

Materials
Service

Size
Impact

Norm

Fine Grain

Impact

Norm

Fine Grain

N1

Nozzle #1

4" Sch 80 (XS)

SA-106 B Smls pipe

Nozzle

No

No

No

SA-516 70

Pad

No

No

No

WN A105 Class 300

Flange

N2

Nozzle #2

10" Sch 140 (XXS)

SA-106 B Smls pipe

No

No

No

SA-516 70

No

No

No

WN A105 Class 300

N3

Nozzle #3

10" Sch 140 (XXS)

SA-106 B Smls pipe

No

No

No

SA-516 70

No

No

No

WN A105 Class 300

3/109

Nozzle Summary
Reinforcement
Pad

Shell
Nozzle
mark

OD
(in)

t
n
(in)

Req t
n
(in)

A1?

A2?
Nom t
(in)

Design t
(in)

User t
(in)

Width
(in)

t
pad
(in)

Corr
(in)

A /A
a r
(%)

N1

4.50

0.3370

0.2370

Yes

Yes

0.3750*

0.3749

1.0000

0.3750

0.0000

102.6

N2

10.75

1.0000

0.3650

Yes

Yes

0.5000

0.4846

2.0000

0.5000

0.0000

100.0

N3

10.75

1.0000

0.3650

Yes

Yes

0.5000

0.4846

2.0000

0.5000

0.0000

100.0

tn:

Nozzle thickness

Req tn:

Nozzle thickness required per UG-45/UG-16

Nom t:

Vessel wall thickness

Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t:

Local vessel wall thickness (near opening)

Aa:

Area available per UG-37, governing condition

Ar:

Area required per UG-37, governing condition

Corr:

Corrosion allowance on nozzle wall

Head minimum thickness after forming

4/109

Pressure Summary
Pressure Summary for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1
P

Design
( psi)

Design
(F)

Ellipsoidal Head #1

80.0

Straight Flange on Ellipsoidal Head

#1

MAP
( psi)

MAEP
( psi)

150.0

138.47

207.40

26.61

150.0

-20.0

Note 1

0.125

No

80.0

150.0

206.33

275.48

18.50

150.0

-39.8

Note 2

0.125

No

Cylinder #1

80.0

150.0

206.33

275.48

18.50

150.0

-39.8

Note 2

0.125

No

Straight Flange on Ellipsoidal Head

#2

80.0

150.0

206.33

275.48

18.50

150.0

-39.8

Note 2

0.125

No

Ellipsoidal Head #2

80.0

150.0

138.47

207.40

26.61

150.0

-20.0

Note 1

0.125

No

Nozzle #1 (N1)

80.0

150.0

152.66

229.32

18.50

150.0

-29.3

Nozzle Note 3; Pad Note 4

0.000

No

Nozzle #2 (N2)

80.0

150.0

206.32

266.94

18.50

150.0

-39.8

Nozzle Note 5; Pad Note 6

0.000

No

Nozzle #3 (N3)

80.0

150.0

206.32

266.94

18.50

150.0

-39.8

Nozzle Note 5; Pad Note 6

0.000

No

external
(F)

MDMT
(F)

MDMT
Exemption

Total Corrosion

MAWP
( psi)

Identifier

Allowance
(in)

Impact
Test

Chamber design MDMT is -20.00F

Chamber rated MDMT is -20.00F @ 138.47 psi
Chamber MAWP hot & corroded is 138.47 psi @ 150.0F
Chamber MAP cold & new is 207.40 psi @ 70.0F
Chamber MAEP is 18.50 psi @ 150.0F
Vacuum rings did not govern the external pressure rating.
Notes for MDMT Rating:
Note #

Exemption

Details

1.

Material is impact test exempt per UG-20(f)

UCS-66 governing thickness = 0.375 in

2.

Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F

Fig UCS-66.1 MDMT reduction = 32.8 F, (coincident ratio = 0.6720209)

UCS-66 governing thickness = 0.5 in

3.

Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -20 F
Fig UCS-66.1 MDMT reduction = 9.3 F, (coincident ratio = 0.90724)

UCS-66 governing thickness = 0.2949 in.

4.

Pad impact test exemption temperature from Fig UCS-66 Curve B = -20 F
Fig UCS-66.1 MDMT reduction = 9.3 F, (coincident ratio = 0.90724)

UCS-66 governing thickness = 0.375 in.

5.

Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -7 F

Fig UCS-66.1 MDMT reduction = 32.8 F, (coincident ratio = 0.67203)

UCS-66 governing thickness = 0.5 in.

6.

Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F

Fig UCS-66.1 MDMT reduction = 32.8 F, (coincident ratio = 0.67203)

UCS-66 governing thickness = 0.5 in.

Design notes are available on the Settings Summary page.

5/109

Revision History
No.

Date

2/ 5/2013

Operator

Notes

YUDI YULISTIONO New vessel created ASME Section VIII Division 1 [Build 6258]

6/109

Settings Summary
COMPRESS Build 6258
Units: U.S. Customary
Datum Line Location: 0.00" from bottom seam
Design
ASME Section VIII Division 1, 2007 Edition
Design or Rating:

Get Thickness from Pressure

Minimum thickness:

1/16" per UG-16(b)

Design for cold shut down only:

No

Design for lethal service (full radiography required):

No

Design nozzles for:

Design P, find nozzle MAWP and MAP

Corrosion weight loss:

100% of theoretical loss

UG-23 Stress Increase:

1.20

Skirt/legs stress increase:

1.0

Minimum nozzle projection:

6.0000"

Juncture calculations for > 30 only:

Yes

Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick:

Butt welds are tapered per Figure UCS-66.3(a).

No

Hydro/Pneumatic Test
Shop Hydrotest Pressure:

1.3 times vessel

MAWP

Test liquid specific gravity:

1.00

Maximum stress during test:

90% of yield

Required Marking - UG-116

UG-116 (e) Radiography:

RT1

UG-116 (f) Postweld heat treatment: None

Code Cases\Interpretations
Use Code Case 2547:

No

Apply interpretation VIII-1-83-66:

Yes

Apply interpretation VIII-1-86-175: Yes

Apply interpretation VIII-1-83-115: Yes
Apply interpretation VIII-1-01-37:

Yes

Disallow UG-20(f) exemptions:

No

UG-22 Loadings
UG-22 (a) Internal or External Design Pressure :

Yes

UG-22 (b) Weight of the vessel and normal contents under operating or test conditions:

Yes

UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads):

No

7/109

UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:

Yes

UG-22 (f) Wind reactions:

No

UG-22 (f) Seismic reactions:

Note: UG-22 (b),(c) and (f) loads only considered when supports are present.

No

8/109

Thickness Summary
Component
Identifier

Material

Diameter
(in)

Length
(in)

Nominal t
(in)

Design t
(in)

Joint
E

Load

Ellipsoidal Head #1

SA-516 70

73.00 OD

18.44

0.3750*

0.3129

1.0000

External

Straight Flange on Ellipsoidal Head #1

SA-516 70

73.00 OD

2.00

0.5000

0.4696

1.0000

External

Cylinder #1

SA-516 70

73.00 OD

168.00

0.5000

0.4696

1.0000

External

Straight Flange on Ellipsoidal Head #2

SA-516 70

73.00 OD

2.00

0.5000

0.4696

1.0000

External

Ellipsoidal Head #2

SA-516 70

73.00 OD

18.44

0.3750*

0.3129

1.0000

External

Support Skirt #1

SA-36

68.00/73.00 OD

40.00

0.3750

0.0028

0.5500

Weight

Nominal t: Vessel wall nominal thickness

Design t:

Required vessel thickness due to governing loading + corrosion

Joint E:

Longitudinal seam joint efficiency

Head minimum thickness after forming

Load
internal:

Circumferential stress due to internal pressure governs

external:

External pressure governs

Wind:

Combined longitudinal stress of pressure + weight + wind governs

Seismic:

Combined longitudinal stress of pressure + weight + seismic governs

9/109

Weight Summary
Weight ( lb) Contributed by Vessel Elements
Component

Metal

Metal
New*

Corroded*

Insulation &
Supports

Lining

Piping
+ Liquid

Operating
Liquid

Test
Liquid

Ellipsoidal Head #1

709.22

480.12

0.00

0.00

0.00

0.00

2,081.48

Cylinder #1

5,388.75

4,048.57

0.00

0.00

0.00

0.00

24,718.57

Ellipsoidal Head #2

710.91

481.25

0.00

0.00

0.00

0.00

2,076.01

Support Skirt #1

937.00

937.00

0.00

0.00

0.00

0.00

0.00

Skirt Base Ring #1

403.00

403.00

0.00

0.00

0.00

0.00

0.00

TOTAL:

8,148.89

6,349.94

0.00

0.00

0.00

0.00

28,876.05

* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments
Component

Ellipsoidal Head #1

Nozzles &
Flanges

Body Flanges
New

Corroded

0.00

0.00

New
74.79

Packed
Beds

Ladders &
Platforms

Trays &
Supports

Rings &
Clips

Vertical
Loads

0.00

0.00

0.00

0.00

0.00

Corroded
74.63

Cylinder #1

0.00

0.00

624.85

622.68

0.00

0.00

0.00

88.20

0.00

Ellipsoidal Head #2

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

Support Skirt #1

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

TOTAL:

0.00

0.00

699.64

697.31

0.00

0.00

0.00

88.20

0.00

Vessel operating weight, Corroded: 7,135 lb

Vessel operating weight, New:

8,937 lb

Vessel empty weight, Corroded:

7,135 lb

Vessel empty weight, New:

8,937 lb

Vessel test weight, New:

37,813 lb

Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 8,937 lb
Center of Gravity:

69.81"

Vessel Capacity
Vessel Capacity** (New):

3,459 US gal

Vessel Capacity** (Corroded): 3,486 US gal

**The vessel capacity does not include volume of nozzle, piping or other attachments.

10/109

Hydrostatic Test

Shop test pressure determination for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1 based
on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 180.01 psi at 70 F (the chamber MAWP = 138.469 psi)
The shop test is performed with the vessel in the horizontal position.

Identifier

Local test Test liquid UG-99

UG-99
Stress
Allowable
Stress
pressure static head stress pressure during test test stress
excessive?
psi
psi
ratio
factor
psi
psi

Ellipsoidal Head #1 (1)

183.028

3.019

1.30

15,869

34,200

No

Straight Flange on Ellipsoidal Head #1

183.024

3.014

1.30

13,269

34,200

No

Cylinder #1

183.024

3.014

1.30

13,269

34,200

No

Straight Flange on Ellipsoidal Head #2

183.024

3.014

1.30

13,269

34,200

No

Ellipsoidal Head #2

183.028

3.019

1.30

15,869

34,200

No

Nozzle #1 (N1)

181.793

1.784

1.30

14,272

47,250

No

Nozzle #2 (N2)

180.407

0.397

1.30

8,440

47,250

No

Nozzle #3 (N3)

183.439

3.429

1.30

8,582

47,250

No

Notes:
(1) Ellipsoidal Head #1 limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal
Head #1.

The test temperature of 70 F is warmer than the minimum recommended temperature of 10 F so the brittle fracture
provision of UG-99(h) has been met.

11/109

Vacuum Summary
Elevation
Component

Line of Support

above Datum
(in)

Length Le
(in)

Ellipsoidal Head #1

188.44

N/A

1/3 depth of Ellipsoidal Head #1

176.06

N/A

Straight Flange on Ellipsoidal Head #1 Top

170.00

184.13

Straight Flange on Ellipsoidal Head #1 Bottom

168.00

184.13

Cylinder #1 Top

168.00

184.13

Cylinder #1 Bottom

0.00

184.13

Straight Flange on Ellipsoidal Head #2 Top

0.00

184.13

Straight Flange on Ellipsoidal Head #2 Bottom

-2.00

184.13

1/3 depth of Ellipsoidal Head #2

-8.06

N/A

Ellipsoidal Head #2

-20.44

N/A

Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.

12/109

Cylinder #1
ASME Section VIII Division 1, 2007 Edition
Component:
Cylinder
Material specification:
SA-516 70 (II-D p. 18, ln. 22)
Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F
Fig UCS-66.1 MDMT reduction = 32.8 F, (coincident ratio = 0.6720209)
UCS-66 governing thickness = 0.5 in
Internal design pressure: P = 80 psi @ 150F
External design pressure: Pe = 15 psi @ 150F
Static liquid head:
Pth =3.0141 psi (SG=1.0000, Hs=83.5000", Horizontal test head)
Corrosion allowance:

Inner C = 0.1250"

Design MDMT = -20.00F

Rated MDMT = -39.80F

Radiography:

Outer C = 0.0000"

No impact test performed

Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Longitudinal joint Full UW-11(a) Type 1

Top circumferential joint Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1

Estimated weight: New = 5414.4404 lb

Capacity:
New = 2961.0940 gal
OD = 73.0000"
Length Lc = 168.0000"
t = 0.5000"

corr = 4067.8320 lb
corr = 2981.6929 gal

Design thickness, (at 150.00F) Appendix 1-1

t

=
=
=

P*Ro/(S*E + 0.40*P) + Corrosion

80.00*36.5000/(20000*1.00 + 0.40*80.00) + 0.1250
0.2708"

Maximum allowable working pressure, (at 150.00F) Appendix 1-1

P

=
=
=

S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.3750 / (36.5000 - 0.40*0.3750) - 0.0000
206.3274 psi

Maximum allowable pressure, (at 70.00F) Appendix 1-1

P

=
=
=

S*E*t/(Ro - 0.40*t)
20000*1.00*0.5000 / (36.5000 - 0.40*0.5000)
275.4821 psi

External Pressure, (Corroded & at 150.00F) UG-28(c)

L/Do = 184.1250/73.0000 = 2.5223
Do/t = 73.0000/0.344593 = 211.8441

13/109

From table G:

A = 0.000166

From table CS-2: B = 2383.2422 psi

Pa = 4*B/(3*(Do/t))
= 4*2383.2422/(3*(73.0000/0.344593))
= 15.0000 psi
Design thickness for external pressure Pa = 15.0000 psi
= t + Corrosion = 0.344593 + 0.1250 = 0.4696"
Maximum Allowable External Pressure, (Corroded & at 150.00F) UG-28(c)
L/Do = 184.1250/73.0000 = 2.5223
Do/t = 73.0000/0.3750 = 194.6667
From table G:

A = 0.000188

From table CS-2: B = 2700.8608 psi

Pa = 4*B/(3*(Do/t))
= 4*2700.8608/(3*(73.0000/0.3750))
= 18.4990 psi
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 36.2500) * (1 - 36.2500 / )
= 0.6897 %
External Pressure + Weight Check (Bergman, ASME paper 54-A-104)
Pv

= W / (2**Rm) + M / (*Rm2)
= 5334.59 / (2**36.3125) + 0.00 / (*36.31252)
= 23.3811 lb/in

= Pv / (Pe*Do)
= 23.381107 / (15.0000*73.0000)
= 0.0214

= 4

= 1.23 / (L/Do)2
= 1.23 / (184.125000/73.0000)2
= 0.1933

Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (42 - 1 + 0.193342 + 0.193342*0.021353) / (42 - 1 + 0.193342)
= 1.0003
Ratio Pe * Pe MAEP design cylinder thickness is satisfactory.
Design thickness = 0.4696"
The governing condition is due to external pressure.
The cylinder thickness of 0.5000" is adequate.

14/109

Thickness Required Due to Pressure + External Loads

Pressure P (
psi)

Condition

Allowable Stress
Before UG-23 Stress
Increase ( psi)
St

Sc

Temperature
(F)

Corrosion C
(in)

Load

Req'd Thk Due to

Tension (in)

Req'd Thk Due

to
Compression
(in)

Operating, Hot & Corroded

80.00

20000.00

13213.31

150.00

0.1250

Weight

0.0710

0.0710

Operating, Hot & New

80.00

20000.00

14347.69

150.00

0.0000

Weight

0.0704

0.0704

Hot Shut Down, Corroded

0.00

20000.00

13213.31

150.00

0.1250

Weight

0.0018

0.0018

Hot Shut Down, New

0.00

20000.00

14347.69

150.00

0.0000

Weight

0.0021

0.0021

Empty, Corroded

0.00

20000.00

13213.31

0.00

0.1250

Weight

0.0018

0.0018

Empty, New

0.00

20000.00

14347.69

0.00

0.0000

Weight

0.0021

0.0021

Vacuum

-15.00

20000.00

13213.31

150.00

0.1250

Weight

0.0223

0.0223

Hot Shut Down, Corroded,

Weight & Eccentric Moments
Only

0.00

20000.00

13213.31

150.00

0.1250

Weight

0.0018

0.0018

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.3750)

0.001284

13213.3096 psi

20000.0000 / 1.0000

20000.0000 psi

13213.3096 psi

ScHC

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.5000)

0.001712

14347.6934 psi

20000.0000 / 1.0000

20000.0000 psi

14347.6934 psi

ScHN

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.5000)

0.001712

14347.6934 psi

20000.0000 / 1.0000

20000.0000 psi

14347.6934 psi

ScCN

15/109

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.3750)

0.001284

13213.3096 psi

20000.0000 / 1.0000

20000.0000 psi

13213.3096 psi

ScCC

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.3750)

0.001284

13213.3096 psi

20000.0000 / 1.0000

20000.0000 psi

13213.3096 psi

ScVC

Operating, Hot & Corroded, Bottom Seam

tp

tm

tw

tt

tc

P*R/(2*St*Ks*Ec + 0.40*|P|)

80.00*36.1250/(2*20000*1.0000*1.00 + 0.40*|80.0000|)

0.0722"

M/(*Rm2*St*Ks*Ec)

0/(*36.31252*20000*1.0000*1.00)

0.0000"

W/(2**Rm*St*Ks*Ec)

5335/(2**36.3125*20000*1.0000*1.00)

0.0012"

tp + tm - tw

0.072192 + 0.000000 - (0.001169)

0.0710"

|tmc + twc - tpc|

|0.000000 + (0.001169) - (0.072192)|

0.0710"

(Pressure)

(bending)

(Weight)

(total required,
tensile)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
= 2*20000*1.0000*1.00*(0.3750-0.000000+(0.001169)) / (36.1250 - 0.40*(0.3750-0.000000+(0.001169)))
= 418.26 psi

16/109

Operating, Hot & New, Bottom Seam

tp

tm

tw

tt

tc

P*R/(2*St*Ks*Ec + 0.40*|P|)

(Pressure)

80.00*36.0000/(2*20000*1.0000*1.00 + 0.40*|80.0000|)

0.0719"

M/(*Rm2*St*Ks*Ec)

0/(*36.25002*20000*1.0000*1.00)

0.0000"

W/(2**Rm*St*Ks*Ec)

6913/(2**36.2500*20000*1.0000*1.00)

0.0015"

tp + tm - tw

0.071942 + 0.000000 - (0.001518)

0.0704"

|tmc + twc - tpc|

|0.000000 + (0.001518) - (0.071942)|

0.0704"

(bending)

(Weight)

(total required,
tensile)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
= 2*20000*1.0000*1.00*(0.5000-0.000000+(0.001518)) / (36.0000 - 0.40*(0.5000-0.000000+(0.001518)))
= 560.36 psi
Hot Shut Down, Corroded, Bottom Seam
tp = 0.0000"
tm = M/(*Rm
=

(Pressure)
2*S

c*Ks)
0/(*36.31252*13213*1.0000)

(bending)

= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 5335/(2**36.3125*13213*1.0000)
= 0.0018"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.001770)|

= 0.0018"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.001770) - (0.000000)

= 0.0018"
Hot Shut Down, New, Bottom Seam
tp = 0.0000"

(Pressure)

tm = M/(*Rm2*Sc*Ks)

(bending)

= 0/(*36.25002*14348*1.0000)

17/109

= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 6913/(2**36.2500*14348*1.0000)
= 0.0021"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.002115)|

= 0.0021"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.002115) - (0.000000)

= 0.0021"
Empty, Corroded, Bottom Seam
tp = 0.0000"
tm = M/(*Rm
=

(Pressure)
2*S

c*Ks)
0/(*36.31252*13213*1.0000)

(bending)

= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 5335/(2**36.3125*13213*1.0000)
= 0.0018"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.001770)|

= 0.0018"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.001770) - (0.000000)

= 0.0018"
Empty, New, Bottom Seam
tp = 0.0000"

(Pressure)

tm = M/(*Rm2*Sc*Ks)

(bending)

= 0/(*36.25002*14348*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 6913/(2**36.2500*14348*1.0000)
= 0.0021"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.002115)|

= 0.0021"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.002115) - (0.000000)

= 0.0021"

18/109

Vacuum, Bottom Seam

tp = P*R/(2*Sc*Ks + 0.40*|P|)

(Pressure)

= -15.00*36.1250/(2*13213*1.0000 + 0.40*|15.0000|)
= -0.0205"
tm = M/(*Rm2*Sc*Ks)
=

(bending)

0/(*36.31252*13213*1.0000)

= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 5335/(2**36.3125*13213*1.0000)
= 0.0018"
tt = |tp + tm - tw|

(total, net compressive)

= |-0.020500 + 0.000000 - (0.001770)|

= 0.0223"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.001770) - (-0.020500)

= 0.0223"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0.0000"
tm = M/(*Rm
=

(Pressure)
2*S

c*Ks)
0/(*36.31252*13213*1.0000)

(bending)

= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 5335/(2**36.3125*13213*1.0000)
= 0.0018"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.001770)|

= 0.0018"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.001770) - (0.000000)

= 0.0018"

19/109

Ellipsoidal Head #1
ASME Section VIII, Division 1, 2007 Edition
Component:
Material Specification:
Material is impact test exempt per UG-20(f)
UCS-66 governing thickness = 0.375 in

Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 22)

Internal design pressure: P = 80 psi @ 150 F

External design pressure: Pe = 15 psi @ 150 F
Static liquid head:
Ps= 0 psi (SG=1, Hs=0" Operating head)
Pth= 3.0186 psi (SG=1, Hs=83.625" Horizontal test head)
Corrosion allowance:

Inner C = 0.125"

Design MDMT = -20F

Rated MDMT = -20F

Radiography:

Outer C = 0"

No impact test performed

Material is not normalized
Material is not produced to fine grain practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP

Category A joints Head to shell seam -

Full UW-11(a) Type 1

Full UW-11(a) Type 1

Estimated weight*:
new = 709.2 lb
Capacity*:
new = 249 US gal
* includes straight flange
Outer diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary

=
=
=
=
=
=

corr = 480.1 lb
corr = 252.2 US gal

73"
0.375"
2 (new)
1.9931 (corroded)
2"
0.5"

The governing condition is external pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Design thickness due to external pressure (te)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
Maximum allowable external pressure (MAEP)

=
=
=
=
=
=

0.0625" + 0.125" = 0.1875"

0.2699"
0.3129"
138.47 psi
207.4 psi
26.61 psi

K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (72.5 / (2*18.1875))2]=0.995426

20/109

K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (72.25 / (2*18.0625))2]=1
Design thickness for internal pressure, (Corroded at 150 F) Appendix 1-4(c)
t

=
=
=

P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

80*73*0.995426 / (2*20,000*1 + 2*80*(0.995426 - 0.1)) + 0.125
0.2698"

The head internal pressure design thickness is 0.2699".

Maximum allowable working pressure, (Corroded at 150 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20,000*1*0.25 / (0.995426*73 - 2*0.25*(0.995426 - 0.1)) - 0
138.47 psi

The maximum allowable working pressure (MAWP) is 138.47 psi.

Maximum allowable pressure, (New at 70 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20,000*1*0.375 / (1*73 - 2*0.375*(1 - 0.1)) - 0
207.4 psi

The maximum allowable pressure (MAP) is 207.4 psi.

Design thickness for external pressure, (Corroded at 150 F) UG-33(d)
Equivalent outside spherical radius (Ro)
Ro
=
Ko*Do
=
0.8908 * 73
=
65.0319 in
A

=
=
=

0.125 / (Ro/t)
0.125 / (65.0319/0.187828)
0.000361

From Table CS-2: B=5,193.4556 psi

Pa

=
=
=

B/(Ro/t)
5,193.456/(65.0319/0.187828)
15 psi

t
=
0.1878" + Corrosion = 0.1878" + 0.125" = 0.3128"
Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t

=
=
=

1.67*Pe*Do*K / (2*S*E + 2*1.67*Pe*(K - 0.1)) + Corrosion

1.67*15*73*0.995426 / (2*20,000*1 + 2*1.67*15*(0.995426 - 0.1)) + 0.125
0.1705"

The head external pressure design thickness (te) is 0.3128".

Maximum Allowable External Pressure, (Corroded at 150 F) UG-33(d)
Equivalent outside spherical radius (Ro)

21/109

Ro

=
=
=

Ko*Do
0.8908 * 73
65.0319 in

=
=
=

0.125 / (Ro/t)
0.125 / (65.0319/0.25)
0.000481

From Table CS-2: B=6,920.7671 psi

Pa

=
=
=

B/(Ro/t)
6,920.767/(65.0319/0.25)
26.6053 psi

Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)

P

=
=
=

2*S*E*t / ((K*Do - 2*t*(K - 0.1))*1.67) - Ps2

2*20,000*1*0.25 / ((0.995426*73 - 2*0.25*(0.995426 - 0.1))*1.67) - 0
82.92 psi

The maximum allowable external pressure (MAEP) is 26.61 psi.

% Extreme fiber elongation - UCS-79(d)
=

(75*t / Rf)*(1 - Rf / Ro)

(75*0.5 / 12.5325)*(1 - 12.5325 / )

2.9922%

The extreme fiber elongation does not exceed 5%.

22/109

Straight Flange on Ellipsoidal Head #1

ASME Section VIII Division 1, 2007 Edition
Component:
Straight Flange
Material specification:
SA-516 70 (II-D p. 18, ln. 22)
Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F
Fig UCS-66.1 MDMT reduction = 32.8 F, (coincident ratio = 0.6720209)
UCS-66 governing thickness = 0.5 in
Internal design pressure: P = 80 psi @ 150F
External design pressure: Pe = 15 psi @ 150F
Static liquid head:
Pth =3.0141 psi (SG=1.0000, Hs=83.5000", Horizontal test head)
Corrosion allowance:

Inner C = 0.1250"

Design MDMT = -20.00F

Rated MDMT = -39.80F

Radiography:

No impact test performed

Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Longitudinal joint Circumferential joint -

Estimated weight: New = 64.4576 lb

Capacity:
New = 35.2511 gal
OD = 73.0000"
Length Lc = 2.0000"
t = 0.5000"

Outer C = 0.0000"

Full UW-11(a) Type 1

Full UW-11(a) Type 1

corr = 48.4266 lb
corr = 35.4963 gal

Design thickness, (at 150.00F) Appendix 1-1

t

=
=
=

P*Ro/(S*E + 0.40*P) + Corrosion

80.00*36.5000/(20000*1.00 + 0.40*80.00) + 0.1250
0.2708"

Maximum allowable working pressure, (at 150.00F) Appendix 1-1

P

=
=
=

S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.3750 / (36.5000 - 0.40*0.3750) - 0.0000
206.3274 psi

Maximum allowable pressure, (at 70.00F) Appendix 1-1

P

=
=
=

S*E*t/(Ro - 0.40*t)
20000*1.00*0.5000 / (36.5000 - 0.40*0.5000)
275.4821 psi

External Pressure, (Corroded & at 150.00F) UG-28(c)

L/Do = 184.1250/73.0000 = 2.5223
Do/t = 73.0000/0.344593 = 211.8441
From table G:

A = 0.000166

23/109

From table CS-2: B = 2383.2422 psi

Pa = 4*B/(3*(Do/t))
= 4*2383.2422/(3*(73.0000/0.344593))
= 15.0000 psi
Design thickness for external pressure Pa = 15.0000 psi
= t + Corrosion = 0.344593 + 0.1250 = 0.4696"
Maximum Allowable External Pressure, (Corroded & at 150.00F) UG-28(c)
L/Do = 184.1250/73.0000 = 2.5223
Do/t = 73.0000/0.3750 = 194.6667
From table G:

A = 0.000188

From table CS-2: B = 2700.8608 psi

Pa = 4*B/(3*(Do/t))
= 4*2700.8608/(3*(73.0000/0.3750))
= 18.4990 psi
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 36.2500) * (1 - 36.2500 / )
= 0.6897 %
Design thickness = 0.4696"
The governing condition is due to external pressure.
The cylinder thickness of 0.5000" is adequate.
Thickness Required Due to Pressure + External Loads

Condition

Pressure P (
psi)

Allowable Stress
Before UG-23 Stress
Increase ( psi)
St

Sc

Temperature
(F)

Corrosion C
(in)

Load

Req'd Thk Due to

Tension (in)

Req'd Thk Due

to
Compression
(in)

Operating, Hot & Corroded

80.00

20000.00

13213.31

150.00

0.1250

Weight

0.0721

0.0721

Operating, Hot & New

80.00

20000.00

14347.69

150.00

0.0000

Weight

0.0718

0.0718

Hot Shut Down, Corroded

0.00

20000.00

13213.31

150.00

0.1250

Weight

0.0002

0.0002

Hot Shut Down, New

0.00

20000.00

14347.69

150.00

0.0000

Weight

0.0002

0.0002

Empty, Corroded

0.00

20000.00

13213.31

0.00

0.1250

Weight

0.0002

0.0002

Empty, New

0.00

20000.00

14347.69

0.00

0.0000

Weight

0.0002

0.0002

Vacuum

-15.00

20000.00

13213.31

150.00

0.1250

Weight

0.0207

0.0207

Hot Shut Down, Corroded,

Weight & Eccentric Moments
Only

0.00

20000.00

13213.31

150.00

0.1250

Weight

0.0002

0.0002

24/109

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.3750)

0.001284

13213.3096 psi

20000.0000 / 1.0000

20000.0000 psi

13213.3096 psi

ScHC

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.5000)

0.001712

14347.6934 psi

20000.0000 / 1.0000

20000.0000 psi

14347.6934 psi

ScHN

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.5000)

0.001712

14347.6934 psi

20000.0000 / 1.0000

20000.0000 psi

14347.6934 psi

ScCN

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.3750)

0.001284

13213.3096 psi

20000.0000 / 1.0000

20000.0000 psi

13213.3096 psi

ScCC

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.3750)

0.001284

13213.3096 psi

20000.0000 / 1.0000

20000.0000 psi

13213.3096 psi

ScVC

25/109

Operating, Hot & Corroded, Bottom Seam

tp

tm

tw

tt

tc

P*R/(2*St*Ks*Ec + 0.40*|P|)

80.00*36.1250/(2*20000*1.0000*1.00 + 0.40*|80.0000|)

0.0722"

M/(*Rm2*St*Ks*Ec)

0/(*36.31252*20000*1.0000*1.00)

0.0000"

W/(2**Rm*St*Ks*Ec)

556/(2**36.3125*20000*1.0000*1.00)

0.0001"

tp + tm - tw

0.072192 + 0.000000 - (0.000122)

0.0721"

|tmc + twc - tpc|

|0.000000 + (0.000122) - (0.072192)|

0.0721"

(Pressure)

(bending)

(Weight)

(total required,
tensile)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
= 2*20000*1.0000*1.00*(0.3750-0.000000+(0.000122)) / (36.1250 - 0.40*(0.3750-0.000000+(0.000122)))
= 417.09 psi
Operating, Hot & New, Bottom Seam
tp

tm

tw

tt

tc

P*R/(2*St*Ks*Ec + 0.40*|P|)

80.00*36.0000/(2*20000*1.0000*1.00 + 0.40*|80.0000|)

0.0719"

M/(*Rm2*St*Ks*Ec)

0/(*36.25002*20000*1.0000*1.00)

0.0000"

W/(2**Rm*St*Ks*Ec)

786/(2**36.2500*20000*1.0000*1.00)

0.0002"

tp + tm - tw

0.071942 + 0.000000 - (0.000172)

0.0718"

|tmc + twc - tpc|

|0.000000 + (0.000172) - (0.071942)|

0.0718"

(Pressure)

(bending)

(Weight)

(total required,
tensile)

(total, net
tensile)

26/109

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
= 2*20000*1.0000*1.00*(0.5000-0.000000+(0.000172)) / (36.0000 - 0.40*(0.5000-0.000000+(0.000172)))
= 558.85 psi
Hot Shut Down, Corroded, Bottom Seam
tp = 0.0000"

(Pressure)

tm = M/(*Rm2*Sc*Ks)

(bending)

= 0/(*36.31252*13213*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 556/(2**36.3125*13213*1.0000)
= 0.0002"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.000184)|

= 0.0002"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.000184) - (0.000000)

= 0.0002"
Hot Shut Down, New, Bottom Seam
tp = 0.0000"
tm = M/(*Rm
=

(Pressure)
2*S

c*Ks)
0/(*36.25002*14348*1.0000)

(bending)

= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 786/(2**36.2500*14348*1.0000)
= 0.0002"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.000240)|

= 0.0002"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.000240) - (0.000000)

= 0.0002"
Empty, Corroded, Bottom Seam
tp = 0.0000"
tm = M/(*Rm
=

(Pressure)
2*S

c*Ks)
0/(*36.31252*13213*1.0000)

(bending)

= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 556/(2**36.3125*13213*1.0000)

27/109

= 0.0002"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.000184)|

= 0.0002"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.000184) - (0.000000)

= 0.0002"
Empty, New, Bottom Seam
tp = 0.0000"
tm = M/(*Rm
=

(Pressure)
2*S

c*Ks)
0/(*36.25002*14348*1.0000)

(bending)

= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 786/(2**36.2500*14348*1.0000)
= 0.0002"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.000240)|

= 0.0002"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.000240) - (0.000000)

= 0.0002"
Vacuum, Bottom Seam
tp = P*R/(2*Sc*Ks + 0.40*|P|)

(Pressure)

= -15.00*36.1250/(2*13213*1.0000 + 0.40*|15.0000|)
= -0.0205"
tm = M/(*Rm2*Sc*Ks)

(bending)

= 0/(*36.31252*13213*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 556/(2**36.3125*13213*1.0000)
= 0.0002"
tt = |tp + tm - tw|

(total, net compressive)

= |-0.020500 + 0.000000 - (0.000184)|

= 0.0207"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.000184) - (-0.020500)

= 0.0207"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0.0000"
tm = M/(*Rm

(Pressure)
2*S

c*Ks)

(bending)

28/109

= 0/(*36.31252*13213*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 556/(2**36.3125*13213*1.0000)
= 0.0002"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.000184)|

= 0.0002"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.000184) - (0.000000)

= 0.0002"

29/109

Straight Flange on Ellipsoidal Head #2

ASME Section VIII Division 1, 2007 Edition
Component:
Straight Flange
Material specification:
SA-516 70 (II-D p. 18, ln. 22)
Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F
Fig UCS-66.1 MDMT reduction = 32.8 F, (coincident ratio = 0.6720209)
UCS-66 governing thickness = 0.5 in
Internal design pressure: P = 80 psi @ 150F
External design pressure: Pe = 15 psi @ 150F
Static liquid head:
Pth =3.0141 psi (SG=1.0000, Hs=83.5000", Horizontal test head)
Corrosion allowance:

Inner C = 0.1250"

Design MDMT = -20.00F

Rated MDMT = -39.80F

Radiography:

No impact test performed

Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Longitudinal joint Circumferential joint -

Estimated weight: New = 64.4576 lb

Capacity:
New = 35.2511 gal
OD = 73.0000"
Length Lc = 2.0000"
t = 0.5000"

Outer C = 0.0000"

Full UW-11(a) Type 1

Full UW-11(a) Type 1

corr = 48.4266 lb
corr = 35.4963 gal

Design thickness, (at 150.00F) Appendix 1-1

t

=
=
=

P*Ro/(S*E + 0.40*P) + Corrosion

80.00*36.5000/(20000*1.00 + 0.40*80.00) + 0.1250
0.2708"

Maximum allowable working pressure, (at 150.00F) Appendix 1-1

P

=
=
=

S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.3750 / (36.5000 - 0.40*0.3750) - 0.0000
206.3274 psi

Maximum allowable pressure, (at 70.00F) Appendix 1-1

P

=
=
=

S*E*t/(Ro - 0.40*t)
20000*1.00*0.5000 / (36.5000 - 0.40*0.5000)
275.4821 psi

External Pressure, (Corroded & at 150.00F) UG-28(c)

L/Do = 184.1250/73.0000 = 2.5223
Do/t = 73.0000/0.344593 = 211.8441
From table G:

A = 0.000166

30/109

From table CS-2: B = 2383.2422 psi

Pa = 4*B/(3*(Do/t))
= 4*2383.2422/(3*(73.0000/0.344593))
= 15.0000 psi
Design thickness for external pressure Pa = 15.0000 psi
= t + Corrosion = 0.344593 + 0.1250 = 0.4696"
Maximum Allowable External Pressure, (Corroded & at 150.00F) UG-28(c)
L/Do = 184.1250/73.0000 = 2.5223
Do/t = 73.0000/0.3750 = 194.6667
From table G:

A = 0.000188

From table CS-2: B = 2700.8608 psi

Pa = 4*B/(3*(Do/t))
= 4*2700.8608/(3*(73.0000/0.3750))
= 18.4990 psi
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 36.2500) * (1 - 36.2500 / )
= 0.6897 %
Design thickness = 0.4696"
The governing condition is due to external pressure.
The cylinder thickness of 0.5000" is adequate.
Thickness Required Due to Pressure + External Loads

Condition

Pressure P (
psi)

Allowable Stress
Before UG-23 Stress
Increase ( psi)
St

Sc

Temperature
(F)

Corrosion C
(in)

Load

Req'd Thk Due to

Tension (in)

Req'd Thk Due

to
Compression
(in)

Operating, Hot & Corroded

80.00

20000.00

13213.31

150.00

0.1250

Weight

0.0710

0.0710

Operating, Hot & New

80.00

20000.00

14347.69

150.00

0.0000

Weight

0.0704

0.0704

Hot Shut Down, Corroded

0.00

20000.00

13213.31

150.00

0.1250

Weight

0.0018

0.0018

Hot Shut Down, New

0.00

20000.00

14347.69

150.00

0.0000

Weight

0.0021

0.0021

Empty, Corroded

0.00

20000.00

13213.31

0.00

0.1250

Weight

0.0018

0.0018

Empty, New

0.00

20000.00

14347.69

0.00

0.0000

Weight

0.0021

0.0021

Vacuum

-15.00

20000.00

13213.31

150.00

0.1250

Weight

0.0223

0.0223

Hot Shut Down, Corroded,

Weight & Eccentric Moments
Only

0.00

20000.00

13213.31

150.00

0.1250

Weight

0.0018

0.0018

31/109

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.3750)

0.001284

13213.3096 psi

20000.0000 / 1.0000

20000.0000 psi

13213.3096 psi

ScHC

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.5000)

0.001712

14347.6934 psi

20000.0000 / 1.0000

20000.0000 psi

14347.6934 psi

ScHN

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.5000)

0.001712

14347.6934 psi

20000.0000 / 1.0000

20000.0000 psi

14347.6934 psi

ScCN

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.3750)

0.001284

13213.3096 psi

20000.0000 / 1.0000

20000.0000 psi

13213.3096 psi

ScCC

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)

A

0.125 / (Ro / t)

0.125 / (36.5000 / 0.3750)

0.001284

13213.3096 psi

20000.0000 / 1.0000

20000.0000 psi

13213.3096 psi

ScVC

32/109

Operating, Hot & Corroded, Bottom Seam

tp

tm

tw

tt

tc

P*R/(2*St*Ks*Ec + 0.40*|P|)

80.00*36.1250/(2*20000*1.0000*1.00 + 0.40*|80.0000|)

0.0722"

M/(*Rm2*St*Ks*Ec)

0/(*36.31252*20000*1.0000*1.00)

0.0000"

W/(2**Rm*St*Ks*Ec)

5335/(2**36.3125*20000*1.0000*1.00)

0.0012"

tp + tm - tw

0.072192 + 0.000000 - (0.001169)

0.0710"

|tmc + twc - tpc|

|0.000000 + (0.001169) - (0.072192)|

0.0710"

(Pressure)

(bending)

(Weight)

(total required,
tensile)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
= 2*20000*1.0000*1.00*(0.3750-0.000000+(0.001169)) / (36.1250 - 0.40*(0.3750-0.000000+(0.001169)))
= 418.26 psi
Operating, Hot & New, Bottom Seam
tp

tm

tw

tt

tc

P*R/(2*St*Ks*Ec + 0.40*|P|)

80.00*36.0000/(2*20000*1.0000*1.00 + 0.40*|80.0000|)

0.0719"

M/(*Rm2*St*Ks*Ec)

0/(*36.25002*20000*1.0000*1.00)

0.0000"

W/(2**Rm*St*Ks*Ec)

6913/(2**36.2500*20000*1.0000*1.00)

0.0015"

tp + tm - tw

0.071942 + 0.000000 - (0.001518)

0.0704"

|tmc + twc - tpc|

|0.000000 + (0.001518) - (0.071942)|

0.0704"

(Pressure)

(bending)

(Weight)

(total required,
tensile)

(total, net
tensile)

33/109

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
= 2*20000*1.0000*1.00*(0.5000-0.000000+(0.001518)) / (36.0000 - 0.40*(0.5000-0.000000+(0.001518)))
= 560.36 psi
Hot Shut Down, Corroded, Bottom Seam
tp = 0.0000"

(Pressure)

tm = M/(*Rm2*Sc*Ks)

(bending)

= 0/(*36.31252*13213*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 5335/(2**36.3125*13213*1.0000)
= 0.0018"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.001770)|

= 0.0018"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.001770) - (0.000000)

= 0.0018"
Hot Shut Down, New, Bottom Seam
tp = 0.0000"
tm = M/(*Rm
=

(Pressure)
2*S

c*Ks)
0/(*36.25002*14348*1.0000)

(bending)

= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 6913/(2**36.2500*14348*1.0000)
= 0.0021"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.002115)|

= 0.0021"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.002115) - (0.000000)

= 0.0021"
Empty, Corroded, Bottom Seam
tp = 0.0000"
tm = M/(*Rm
=

(Pressure)
2*S

c*Ks)
0/(*36.31252*13213*1.0000)

(bending)

= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 5335/(2**36.3125*13213*1.0000)

34/109

= 0.0018"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.001770)|

= 0.0018"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.001770) - (0.000000)

= 0.0018"
Empty, New, Bottom Seam
tp = 0.0000"
tm = M/(*Rm
=

(Pressure)
2*S

c*Ks)
0/(*36.25002*14348*1.0000)

(bending)

= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 6913/(2**36.2500*14348*1.0000)
= 0.0021"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.002115)|

= 0.0021"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.002115) - (0.000000)

= 0.0021"
Vacuum, Bottom Seam
tp = P*R/(2*Sc*Ks + 0.40*|P|)

(Pressure)

= -15.00*36.1250/(2*13213*1.0000 + 0.40*|15.0000|)
= -0.0205"
tm = M/(*Rm2*Sc*Ks)

(bending)

= 0/(*36.31252*13213*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 5335/(2**36.3125*13213*1.0000)
= 0.0018"
tt = |tp + tm - tw|

(total, net compressive)

= |-0.020500 + 0.000000 - (0.001770)|

= 0.0223"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.001770) - (-0.020500)

= 0.0223"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0.0000"
tm = M/(*Rm

(Pressure)
2*S

c*Ks)

(bending)

35/109

= 0/(*36.31252*13213*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)

(Weight)

= 5335/(2**36.3125*13213*1.0000)
= 0.0018"
tt = |tp + tm - tw|

(total, net compressive)

= |0.000000 + 0.000000 - (0.001770)|

= 0.0018"
tc = tmc + twc - tpc

(total required, compressive)

= 0.000000 + (0.001770) - (0.000000)

= 0.0018"

36/109

Ellipsoidal Head #2
ASME Section VIII, Division 1, 2007 Edition
Component:
Material Specification:
Material is impact test exempt per UG-20(f)
UCS-66 governing thickness = 0.375 in

Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 22)

Internal design pressure: P = 80 psi @ 150 F

External design pressure: Pe = 15 psi @ 150 F
Static liquid head:
Ps= 0 psi (SG=1, Hs=0" Operating head)
Pth= 3.0186 psi (SG=1, Hs=83.625" Horizontal test head)
Corrosion allowance:

Inner C = 0.125"

Design MDMT = -20F

Rated MDMT = -20F

Radiography:

Outer C = 0"

No impact test performed

Material is not normalized
Material is not produced to fine grain practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP

Category A joints Head to shell seam -

Full UW-11(a) Type 1

Full UW-11(a) Type 1

Estimated weight*:
new = 710.9 lb
Capacity*:
new = 249 US gal
* includes straight flange
Outer diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary

=
=
=
=
=
=

corr = 481.2 lb
corr = 252.2 US gal

73"
0.375"
2 (new)
1.9931 (corroded)
2"
0.5"

The governing condition is external pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Design thickness due to external pressure (te)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
Maximum allowable external pressure (MAEP)

=
=
=
=
=
=

0.0625" + 0.125" = 0.1875"

0.2699"
0.3129"
138.47 psi
207.4 psi
26.61 psi

K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (72.5 / (2*18.1875))2]=0.995426

37/109

K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (72.25 / (2*18.0625))2]=1
Design thickness for internal pressure, (Corroded at 150 F) Appendix 1-4(c)
t

=
=
=

P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

80*73*0.995426 / (2*20,000*1 + 2*80*(0.995426 - 0.1)) + 0.125
0.2698"

The head internal pressure design thickness is 0.2699".

Maximum allowable working pressure, (Corroded at 150 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20,000*1*0.25 / (0.995426*73 - 2*0.25*(0.995426 - 0.1)) - 0
138.47 psi

The maximum allowable working pressure (MAWP) is 138.47 psi.

Maximum allowable pressure, (New at 70 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20,000*1*0.375 / (1*73 - 2*0.375*(1 - 0.1)) - 0
207.4 psi

The maximum allowable pressure (MAP) is 207.4 psi.

Design thickness for external pressure, (Corroded at 150 F) UG-33(d)
Equivalent outside spherical radius (Ro)
Ro
=
Ko*Do
=
0.8908 * 73
=
65.0319 in
A

=
=
=

0.125 / (Ro/t)
0.125 / (65.0319/0.187828)
0.000361

From Table CS-2: B=5,193.4556 psi

Pa

=
=
=

B/(Ro/t)
5,193.456/(65.0319/0.187828)
15 psi

t
=
0.1878" + Corrosion = 0.1878" + 0.125" = 0.3128"
Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t

=
=
=

1.67*Pe*Do*K / (2*S*E + 2*1.67*Pe*(K - 0.1)) + Corrosion

1.67*15*73*0.995426 / (2*20,000*1 + 2*1.67*15*(0.995426 - 0.1)) + 0.125
0.1705"

The head external pressure design thickness (te) is 0.3128".

Maximum Allowable External Pressure, (Corroded at 150 F) UG-33(d)
Equivalent outside spherical radius (Ro)

38/109

Ro

=
=
=

Ko*Do
0.8908 * 73
65.0319 in

=
=
=

0.125 / (Ro/t)
0.125 / (65.0319/0.25)
0.000481

From Table CS-2: B=6,920.7671 psi

Pa

=
=
=

B/(Ro/t)
6,920.767/(65.0319/0.25)
26.6053 psi

Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)

P

=
=
=

2*S*E*t / ((K*Do - 2*t*(K - 0.1))*1.67) - Ps2

2*20,000*1*0.25 / ((0.995426*73 - 2*0.25*(0.995426 - 0.1))*1.67) - 0
82.92 psi

The maximum allowable external pressure (MAEP) is 26.61 psi.

% Extreme fiber elongation - UCS-79(d)
=

(75*t / Rf)*(1 - Rf / Ro)

(75*0.5 / 12.5325)*(1 - 12.5325 / )

2.9922%

The extreme fiber elongation does not exceed 5%.

39/109

Nozzle #1 (N1)

ASME Section VIII Division 1, 2007 Edition

tw(lower) = 0.3125 in
Leg41 =

0.375 in

tw(upper) = 0.2359 in
Leg42 =

0.375 in

Dp =

6.5 in

te =

0.375 in

Note: round inside edges per UG-76(c)

Located on:

Ellipsoidal Head #1

Liquid static head included:

0 psi

Nozzle material specification:

SA-106 B Smls pipe (II-D p. 14, ln. 5)

Nozzle longitudinal joint efficiency:

Nozzle description:

4" Sch 80 (XS)

Pad material specification:

SA-516 70 (II-D p. 18, ln. 22)

Pad diameter:

6.5 in

Flange description:

4 inch Class 300 WN A105

Bolt Material:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)

Flange rated MDMT:

-55F

(UCS-66(b)(3): Coincident ratio = 0.1871201)

(Flange rated MDMT = -155 F
Bolts rated MDMT per Fig UCS-66 note (e) = -55 F)
Liquid static head on flange:

0 psi

ASME B16.5 flange rating MAWP:

710 psi @ 150F

ASME B16.5 flange rating MAP:

740 psi @ 70F

ASME B16.5 flange hydro test:

1125 psi @ 70F

Nozzle orientation:

Calculated as hillside:

no

Local vessel minimum thickness:

0.375 in

End of nozzle to datum line:

205 in

Nozzle inside diameter, new:

3.826 in

Nozzle nominal wall thickness:

0.337 in

Nozzle corrosion allowance:

0 in

Projection available outside vessel, Lpr:

15.3476 in

Projection available outside vessel to flange face, Lf:

16.5976 in

Distance to head center, R:

0 in

Pad is split:

no

40/109

Reinforcement Calculations for Internal Pressure

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)

For P = 152.66 psi @ 150 F

The opening is adequately reinforced

The nozzle passes

UG-45
A
required

A
available

A1

A2

A3

0.9808 1.3394 0.0001 0.3418 --

A
welds

A5

treq

tmin

0.75 0.2475 0.2074 0.2949

Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load
W

Weld load
W1-1

19,614.64 26,786

Path 1-1
strength

Path 2-2
strength

Weld load
W2-2

Weld load
W3-3

Path 3-3
strength

63,900.91 11,855.35 66,504.38 29,667.35 57,137.72

UW-16 Weld Sizing Summary

Required weld
size (in)

Actual weld
size (in)

Nozzle to pad fillet (Leg 41)

0.2359

0.2625

weld size is adequate

Pad to shell fillet (Leg 42)

0.125

0.2625

weld size is adequate

Nozzle to pad groove (Upper)

0.2359

0.2359

weld size is adequate

Nozzle to shell groove (Lower)

0.175

0.1875

weld size is adequate

Weld description

Status

Calculations for internal pressure 152.66 psi @ 150 F

Fig UCS-66.2 general note (1) applies.
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -20 F
Fig UCS-66.1 MDMT reduction = 9.3 F, (coincident ratio = 0.90724).
Pad impact test exemption temperature from Fig UCS-66 Curve B = -20 F
Fig UCS-66.1 MDMT reduction = 9.3 F, (coincident ratio = 0.90724).
Nozzle UCS-66 governing thk:

0.2949 in

Nozzle rated MDMT:

-29.3

Pad UCS-66 governing thickness: 0.375 in

Pad rated MDMT:

-29.3

Limits of reinforcement per UG-40

Parallel to the vessel wall:

d = 3.826 in

Normal to the vessel wall outside: 2.5*(t - C) = 0.625 in

41/109

Nozzle required thickness per UG-27(c)(1)

trn

P*Rn/(Sn*E - 0.6*P)

152.6563*1.913/(17,100*1 - 0.6*152.6563)

0.0172 in

Required thickness tr from UG-37(a)(c)

tr

P*K1*Do/(2*S*E + 0.8*P)

152.6563*0.9*73/(2*20,000*1 + 0.8*152.6563)

0.25 in

Area required per UG-37(c)

Allowable stresses: Sn = 17,100, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr2 = lesser of 1 or Sn/Sv = 0.855
fr3 = lesser of fr2 or Sp/Sv = 0.855
fr4 = lesser of 1 or Sp/Sv = 1
A

d*tr*F + 2*tn*tr*F*(1 - fr1)

3.826*0.25*1 + 2*0.337*0.25*1*(1 - 0.855)

0.9808 in2

Area available from FIG. UG-37.1

A1 = larger of the following= 0.0001 in2
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

3.826*(1*0.25 - 1*0.25) - 2*0.337*(1*0.25 - 1*0.25)*(1 - 0.855)

0.0001 in2

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2*(0.25 + 0.337)*(1*0.25 - 1*0.25) - 2*0.337*(1*0.25 - 1*0.25)*(1 - 0.855)

0 in2

A2 = smaller of the following= 0.3418 in2

A41

5*(tn - trn)*fr2*t

5*(0.337 - 0.0172)*0.855*0.25

0.3418 in2

2*(tn - trn)*(2.5*tn + te)*fr2

2*(0.337 - 0.0172)*(2.5*0.337 + 0.375)*0.855

0.6658 in2

Leg2*fr3

0.35362*0.855

42/109

0.1069 in2

(Part of the weld is outside of the limits)

A42 =
Leg2*fr4

A5

0.3752*1

0.1406 in2

(Dp - d - 2*tn)*te*fr4

(6.5 - 3.826 - 2*0.337)*0.375*1

0.75 in2

Area =

A1 + A2 + A41 + A42 + A5

0.0001 + 0.3418 + 0.1069 + 0.1406 + 0.75

1.3394 in2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin

= lesser of 0.75 or tn or te = 0.337 in

tc(min)

= lesser of 0.25 or 0.7*tmin = 0.2359 in

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Outer fillet: tmin

= lesser of 0.75 or te or t = 0.25 in

tw(min)

= 0.5*tmin = 0.125 in

tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Upper groove: tmin
tw(min)

= lesser of 0.75 or tn or te = 0.337 in

= 0.7*tmin = 0.2359 in

tw(actual) = 0.2359 in
Lower groove: tmin
tw(min)

= lesser of 0.75 or tn or t = 0.25 in

= 0.7*tmin = 0.175 in

tw(actual) = 0.1875 in
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
Wall thickness per UG-45(a):

tr1 = 0.0172 in (E =1)

Wall thickness per UG-45(b)(1):

tr2 = 0.4004 in

Wall thickness per UG-16(b):

tr3 = 0.0625 in

Standard wall pipe per UG-45(b)(4): tr4 = 0.2074 in

The greater of tr2 or tr3:

tr5 = 0.4004 in

The lesser of tr4 or tr5:

tr6 = 0.2074 in

Required per UG-45 is the larger of tr1 or tr6 = 0.2074 in

43/109

Available nozzle wall thickness new, tn = 0.875*0.337 = 0.2949 in

The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:

0.74*20,000 = 14,800 psi

Nozzle wall in shear:

0.7*17,100 =

Inner fillet weld in shear:

0.49*17,100 = 8,379 psi

Outer fillet weld in shear:

0.49*20,000 = 9,800 psi

11,970 psi

Upper groove weld in tension: 0.74*20,000 = 14,800 psi

Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*4.5*0.375*8,379 = 22,210.37 lbf
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*6.5*0.375*9,800 = 37,522.4 lbf
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*4.163*0.337*11,970 = 26,378.52 lbf
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*4.5*0.1875*14,800 = 19,615.32 lbf
(6) Upper groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*4.5*0.2359*14,800 = 24,678.69 lbf
Loading on welds per UG-41(b)(1)
W

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv

(0.9808 - 0.0001 + 2*0.337*0.855*(1*0.25 - 1*0.25))*20,000

19,614.64 lbf

W1-1 =

(A2 + A5 + A41 + A42)*Sv

(0.3418 + 0.75 + 0.1069 + 0.1406)*20,000

26,786 lbf

W2-2 =

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(0.3418 + 0 + 0.1069 + 0 + 2*0.337*0.25*0.855)*20,000

11,855.35 lbf

W3-3 =

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(0.3418 + 0 + 0.75 + 0.1069 + 0.1406 + 0 + 2*0.337*0.25*0.855)*20,000

29,667.35 lbf

44/109

Load for path 1-1 lesser of W or W1-1 = 19614.64 lbf

Path 1-1 through (2) & (3) = 37,522.4 + 26,378.52 = 63,900.91 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 11855.35 lbf
Path 2-2 through (1), (4), (6) = 22,210.37 + 19,615.32 + 24,678.69 = 66,504.38 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 19614.64 lbf
Path 3-3 through (2), (4) = 37,522.4 + 19,615.32 = 57,137.72 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)

For P = 229.32 psi @ 70 F

The opening is adequately reinforced

The nozzle passes

UG-45
A
required

A
available

A1

A2

A3

1.4712 1.5097 0.0002 0.4987 --

A5

A
welds

treq

tmin

0.75 0.2608 0.2074 0.2949

Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load
W

Weld load
W1-1

29,419.96 30,190

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

63,900.91 16,700.03 79,581.26 34,512.02 70,214.59

UW-16 Weld Sizing Summary

Required weld
size (in)

Actual weld
size (in)

Nozzle to pad fillet (Leg 41)

0.2359

0.2625

weld size is adequate

Pad to shell fillet (Leg 42)

0.1875

0.2625

weld size is adequate

Nozzle to pad groove (Upper)

0.2359

0.2359

weld size is adequate

Nozzle to shell groove (Lower)

0.2359

0.3125

weld size is adequate

Weld description

Status

Calculations for internal pressure 229.32 psi @ 70 F

Limits of reinforcement per UG-40

Parallel to the vessel wall:

d = 3.826 in

Normal to the vessel wall outside: 2.5*(t - C) = 0.9375 in

45/109

Nozzle required thickness per UG-27(c)(1)

trn

P*Rn/(Sn*E - 0.6*P)

229.3237*1.913/(17,100*1 - 0.6*229.3237)

0.0259 in

Required thickness tr from UG-37(a)(c)

tr

P*K1*Do/(2*S*E + 0.8*P)

229.3237*0.9*73/(2*20,000*1 + 0.8*229.3237)

0.3749 in

Area required per UG-37(c)

Allowable stresses: Sn = 17,100, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr2 = lesser of 1 or Sn/Sv = 0.855
fr3 = lesser of fr2 or Sp/Sv = 0.855
fr4 = lesser of 1 or Sp/Sv = 1
A

d*tr*F + 2*tn*tr*F*(1 - fr1)

3.826*0.3749*1 + 2*0.337*0.3749*1*(1 - 0.855)

1.4712 in2

Area available from FIG. UG-37.1

A1 = larger of the following= 0.0002 in2
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

3.826*(1*0.375 - 1*0.3749) - 2*0.337*(1*0.375 - 1*0.3749)*(1 - 0.855)

0.0002 in2

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2*(0.375 + 0.337)*(1*0.375 - 1*0.3749) - 2*0.337*(1*0.375 - 1*0.3749)*(1 - 0.855)

0.0001 in2

A2 = smaller of the following= 0.4987 in2

A41

5*(tn - trn)*fr2*t

5*(0.337 - 0.0259)*0.855*0.375

0.4987 in2

2*(tn - trn)*(2.5*tn + te)*fr2

2*(0.337 - 0.0259)*(2.5*0.337 + 0.375)*0.855

0.6477 in2

Leg2*fr3

0.3752*0.855

46/109

A42

A5

0.1202 in2

Leg2*fr4

0.3752*1

0.1406 in2

(Dp - d - 2*tn)*te*fr4

(6.5 - 3.826 - 2*0.337)*0.375*1

0.75 in2

Area =

A1 + A2 + A41 + A42 + A5

0.0002 + 0.4987 + 0.1202 + 0.1406 + 0.75

1.5097 in2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin

= lesser of 0.75 or tn or te = 0.337 in

tc(min)

= lesser of 0.25 or 0.7*tmin = 0.2359 in

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Outer fillet: tmin

= lesser of 0.75 or te or t = 0.375 in

tw(min)

= 0.5*tmin = 0.1875 in

tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Upper groove: tmin
tw(min)

= lesser of 0.75 or tn or te = 0.337 in

= 0.7*tmin = 0.2359 in

tw(actual) = 0.2359 in
Lower groove: tmin
tw(min)

= lesser of 0.75 or tn or t = 0.337 in

= 0.7*tmin = 0.2359 in

tw(actual) = 0.3125 in
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
Wall thickness per UG-45(a):

tr1 = 0.0259 in (E =1)

Wall thickness per UG-45(b)(1):

tr2 = 0.4142 in

Wall thickness per UG-16(b):

tr3 = 0.0625 in

Standard wall pipe per UG-45(b)(4): tr4 = 0.2074 in

The greater of tr2 or tr3:

tr5 = 0.4142 in

The lesser of tr4 or tr5:

tr6 = 0.2074 in

Required per UG-45 is the larger of tr1 or tr6 = 0.2074 in

Available nozzle wall thickness new, tn = 0.875*0.337 = 0.2949 in

47/109

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:

0.74*20,000 = 14,800 psi

Nozzle wall in shear:

0.7*17,100 =

Inner fillet weld in shear:

0.49*17,100 = 8,379 psi

Outer fillet weld in shear:

0.49*20,000 = 9,800 psi

11,970 psi

Upper groove weld in tension: 0.74*20,000 = 14,800 psi

Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*4.5*0.375*8,379 = 22,210.37 lbf
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*6.5*0.375*9,800 = 37,522.4 lbf
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*4.163*0.337*11,970 = 26,378.52 lbf
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*4.5*0.3125*14,800 = 32,692.2 lbf
(6) Upper groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*4.5*0.2359*14,800 = 24,678.69 lbf
Loading on welds per UG-41(b)(1)
W

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv

(1.4712 - 0.0002 + 2*0.337*0.855*(1*0.375 - 1*0.3749))*20,000

29,419.96 lbf

W1-1 =

(A2 + A5 + A41 + A42)*Sv

(0.4987 + 0.75 + 0.1202 + 0.1406)*20,000

30,190 lbf

W2-2 =

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(0.4987 + 0 + 0.1202 + 0 + 2*0.337*0.375*0.855)*20,000

16,700.03 lbf

W3-3 =

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(0.4987 + 0 + 0.75 + 0.1202 + 0.1406 + 0 + 2*0.337*0.375*0.855)*20,000

34,512.02 lbf

48/109

Load for path 1-1 lesser of W or W1-1 = 29419.96 lbf

Path 1-1 through (2) & (3) = 37,522.4 + 26,378.52 = 63,900.91 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 16700.03 lbf
Path 2-2 through (1), (4), (6) = 22,210.37 + 32,692.2 + 24,678.69 = 79,581.26 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 29419.96 lbf
Path 3-3 through (2), (4) = 37,522.4 + 32,692.2 = 70,214.59 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)

For Pe = 18.5 psi @ 150 F

The opening is adequately reinforced

The nozzle passes

UG-45
A
required

A
available

A1

A2

A3

0.4091 1.4834 0.1545 0.3314 --

A5

A
welds

treq

tmin

0.75 0.2475 0.1586 0.2949

Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure
UW-16 Weld Sizing Summary
Required weld
size (in)

Actual weld
size (in)

Nozzle to pad fillet (Leg 41)

0.2359

0.2625

weld size is adequate

Pad to shell fillet (Leg 42)

0.125

0.2625

weld size is adequate

Nozzle to pad groove (Upper)

0.2359

0.2359

weld size is adequate

Nozzle to shell groove (Lower)

0.175

0.1875

weld size is adequate

Weld description

Status

Calculations for external pressure 18.5 psi @ 150 F

Limits of reinforcement per UG-40

Parallel to the vessel wall:

d = 3.826 in

Normal to the vessel wall outside: 2.5*(t - C) = 0.625 in

Nozzle required thickness per UG-28 trn = 0.027 in
From UG-37(d)(1) required thickness tr = 0.2086 in

49/109

Area required per UG-37(d)(1)

Allowable stresses: Sn = 17,100, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr2 = lesser of 1 or Sn/Sv = 0.855
fr3 = lesser of fr2 or Sp/Sv = 0.855
fr4 = lesser of 1 or Sp/Sv = 1
A

0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

0.5*(3.826*0.2086*1 + 2*0.337*0.2086*1*(1 - 0.855))

0.4091 in2

Area available from FIG. UG-37.1

A1 = larger of the following= 0.1545 in2
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

3.826*(1*0.25 - 1*0.2086) - 2*0.337*(1*0.25 - 1*0.2086)*(1 - 0.855)

0.1545 in2

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2*(0.25 + 0.337)*(1*0.25 - 1*0.2086) - 2*0.337*(1*0.25 - 1*0.2086)*(1 - 0.855)

0.0446 in2

A2 = smaller of the following= 0.3314 in2

A41

5*(tn - trn)*fr2*t

5*(0.337 - 0.027)*0.855*0.25

0.3314 in2

2*(tn - trn)*(2.5*tn + te)*fr2

2*(0.337 - 0.027)*(2.5*0.337 + 0.375)*0.855

0.6455 in2

Leg2*fr3

0.35362*0.855

0.1069 in2

(Part of the weld is outside of the limits)

A42 =
Leg2*fr4

A5

0.3752*1

0.1406 in2

(Dp - d - 2*tn)*te*fr4

(6.5 - 3.826 - 2*0.337)*0.375*1

0.75 in2

50/109

Area =

A1 + A2 + A41 + A42 + A5

0.1545 + 0.3314 + 0.1069 + 0.1406 + 0.75

1.4834 in2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin

= lesser of 0.75 or tn or te = 0.337 in

tc(min)

= lesser of 0.25 or 0.7*tmin = 0.2359 in

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Outer fillet: tmin

= lesser of 0.75 or te or t = 0.25 in

tw(min)

= 0.5*tmin = 0.125 in

tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Upper groove: tmin
tw(min)

= lesser of 0.75 or tn or te = 0.337 in

= 0.7*tmin = 0.2359 in

tw(actual) = 0.2359 in
Lower groove: tmin
tw(min)

= lesser of 0.75 or tn or t = 0.25 in

= 0.7*tmin = 0.175 in

tw(actual) = 0.1875 in
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
Wall thickness per UG-45(a):

tr1 = 0.027 in

Wall thickness per UG-45(b)(2):

tr2 = 0.1586 in

Wall thickness per UG-16(b):

tr3 = 0.0625 in

Standard wall pipe per UG-45(b)(4): tr4 = 0.2074 in

The greater of tr2 or tr3:

tr5 = 0.1586 in

The lesser of tr4 or tr5:

tr6 = 0.1586 in

Required per UG-45 is the larger of tr1 or tr6 = 0.1586 in

Available nozzle wall thickness new, tn = 0.875*0.337 = 0.2949 in
The nozzle neck thickness is adequate.
External Pressure, (Corroded & at 150.00F) UG-28(c)
L/Do = 16.5976/4.5000 = 3.6883
Do/t = 4.5000/0.026954 = 166.9487
From table G:

A = 0.000162

From table CS-2: B = 2316.2283 psi

51/109

Pa = 4*B/(3*(Do/t))
= 4*2316.2283/(3*(4.5000/0.026954))
= 18.4985 psi
Design thickness for external pressure Pa = 18.4985 psi
= t + Corrosion = 0.026954 + 0.0000 = 0.0270"

52/109

Nozzle #2 (N2)

ASME Section VIII Division 1, 2007 Edition

tw(lower) = 0.3875 in
Leg41 =

0.375 in

tw(upper) = 0.35 in
Leg42 =

0.375 in

Dp =

14.75 in

te =

0.5 in

Note: round inside edges per UG-76(c)

Located on:

Cylinder #1

Liquid static head included:

0 psi

Nozzle material specification:

SA-106 B Smls pipe (II-D p. 14, ln. 5)

Nozzle longitudinal joint efficiency:

Nozzle description:

10" Sch 140 (XXS)

Pad material specification:

SA-516 70 (II-D p. 18, ln. 22)

Pad diameter:

14.75 in

Flange description:

10 inch Class 300 WN A105

Bolt Material:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)

Flange rated MDMT:

-55F

(UCS-66(b)(3): Coincident ratio = 0.1871201)

(Flange rated MDMT = -155 F
Bolts rated MDMT per Fig UCS-66 note (e) = -55 F)
Liquid static head on flange:

0 psi

ASME B16.5 flange rating MAWP:

710 psi @ 150F

ASME B16.5 flange rating MAP:

740 psi @ 70F

ASME B16.5 flange hydro test:

1125 psi @ 70F

Nozzle orientation:

Local vessel minimum thickness:

0.5 in

Nozzle center line offset to datum line:

84 in

End of nozzle to shell center:

47.5 in

Nozzle inside diameter, new:

8.75 in

Nozzle nominal wall thickness:

1 in

Nozzle corrosion allowance:

0 in

Projection available outside vessel, Lpr:

9.12 in

Projection available outside vessel to flange face, Lf:

11 in

Pad is split:

no

53/109

Reinforcement Calculations for Internal Pressure

The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)

UG-37 Area Calculation Summary

For P = 206.32 psi @ 150 F
The opening is adequately reinforced

The nozzle passes

UG-45
A
required

A
available

A1

A2

A3

3.3898 3.7788 0.0002 1.5178 --

A
welds

A5

treq

tmin

0.2608 0.3194 0.875

Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load
W

Weld load
W1-1

67,793.07 75,572

Path 1-1
strength

Path 2-2
strength

Weld load
W2-2

268,470.69 45,585

Weld load
W3-3

206,130.25 88,397

Path 3-3
strength

150,749.33

UW-16 Weld Sizing Summary

Required weld
size (in)

Actual weld
size (in)

Nozzle to pad fillet (Leg 41)

0.25

0.2625

weld size is adequate

Pad to shell fillet (Leg 42)

0.1875

0.2625

weld size is adequate

Nozzle to pad groove (Upper)

0.35

0.35

weld size is adequate

Nozzle to shell groove (Lower)

0.2625

0.2625

weld size is adequate

Weld description

Status

Calculations for internal pressure 206.32 psi @ 150 F

Fig UCS-66.2 general note (1) applies.
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -7 F
Fig UCS-66.1 MDMT reduction = 32.8 F, (coincident ratio = 0.67203).
Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F
Fig UCS-66.1 MDMT reduction = 32.8 F, (coincident ratio = 0.67203).
Nozzle UCS-66 governing thk:

0.5

Nozzle rated MDMT:

-39.8 F

Pad UCS-66 governing thickness: 0.5

Pad rated MDMT:

in
in

-39.8 F

Limits of reinforcement per UG-40

Parallel to the vessel wall:

d = 8.75 in

Normal to the vessel wall outside: 2.5*(t - C) = 0.9375 in

54/109

Nozzle required thickness per UG-27(c)(1)

trn

P*Rn/(Sn*E - 0.6*P)

206.3159*4.375/(17,100*1 - 0.6*206.3159)

0.0532 in

Required thickness tr from UG-37(a)

tr

P*Ro/(S*E + 0.4*P)

206.3159*36.5/(20,000*1 + 0.4*206.3159)

0.375 in

Area required per UG-37(c)

Allowable stresses: Sn = 17,100, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr2 = lesser of 1 or Sn/Sv = 0.855
fr3 = lesser of fr2 or Sp/Sv = 0.855
fr4 = lesser of 1 or Sp/Sv = 1
A

d*tr*F + 2*tn*tr*F*(1 - fr1)

8.75*0.375*1 + 2*1*0.375*1*(1 - 0.855)

3.3898 in2

Area available from FIG. UG-37.1

A1 = larger of the following= 0.0002 in2
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

8.75*(1*0.375 - 1*0.375) - 2*1*(1*0.375 - 1*0.375)*(1 - 0.855)

0.0002 in2

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2*(0.375 + 1)*(1*0.375 - 1*0.375) - 2*1*(1*0.375 - 1*0.375)*(1 - 0.855)

0 in2

A2 = smaller of the following= 1.5178 in2

A41

5*(tn - trn)*fr2*t

5*(1 - 0.0532)*0.855*0.375

1.5178 in2

2*(tn - trn)*(2.5*tn + te)*fr2

2*(1 - 0.0532)*(2.5*1 + 0.5)*0.855

4.8571 in2

Leg2*fr3

0.3752*0.855

55/109

A42

A5

0.1202 in2

Leg2*fr4

0.3752*1

0.1406 in2

(Dp - d - 2*tn)*te*fr4

(14.75 - 8.75 - 2*1)*0.5*1

2 in2

Area =

A1 + A2 + A41 + A42 + A5

0.0002 + 1.5178 + 0.1202 + 0.1406 + 2

3.7788 in2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin

= lesser of 0.75 or tn or te = 0.5 in

tc(min)

= lesser of 0.25 or 0.7*tmin = 0.25 in

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Outer fillet: tmin

= lesser of 0.75 or te or t = 0.375 in

tw(min)

= 0.5*tmin = 0.1875 in

tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Upper groove: tmin
tw(min)

= lesser of 0.75 or tn or te = 0.5 in

= 0.7*tmin = 0.35 in

tw(actual) = 0.35 in
Lower groove: tmin
tw(min)

= lesser of 0.75 or tn or t = 0.375 in

= 0.7*tmin = 0.2625 in

tw(actual) = 0.2625 in
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):

tr1 = 0.0532 in (E =1)

Wall thickness per UG-45(b)(1):

tr2 = 0.5 in

Wall thickness per UG-16(b):

tr3 = 0.0625 in

Standard wall pipe per UG-45(b)(4): tr4 = 0.3194 in

The greater of tr2 or tr3:

tr5 = 0.5 in

The lesser of tr4 or tr5:

tr6 = 0.3194 in

Required per UG-45 is the larger of tr1 or tr6 = 0.3194 in

Available nozzle wall thickness new, tn = 0.875*1 = 0.875 in
The nozzle neck thickness is adequate.

56/109

Allowable stresses in joints UG-45(c) and UW-15(c)

Groove weld in tension:

0.74*20,000 = 14,800 psi

Nozzle wall in shear:

0.7*17,100 =

Inner fillet weld in shear:

0.49*17,100 = 8,379 psi

Outer fillet weld in shear:

0.49*20,000 = 9,800 psi

11,970 psi

Upper groove weld in tension: 0.74*20,000 = 14,800 psi

Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*10.75*0.375*8,379 = 53,058.11 lbf
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*14.75*0.375*9,800 = 85,146.98 lbf
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*9.75*1*11,970 = 183,323.72 lbf
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*10.75*0.2625*14,800 = 65,602.34 lbf
(6) Upper groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*10.75*0.35*14,800 = 87,469.8 lbf
Loading on welds per UG-41(b)(1)
W

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv

(3.3898 - 0.0002 + 2*1*0.855*(1*0.375 - 1*0.375))*20,000

67,793.07 lbf

W1-1 =

(A2 + A5 + A41 + A42)*Sv

(1.5178 + 2 + 0.1202 + 0.1406)*20,000

75,572 lbf

W2-2 =

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(1.5178 + 0 + 0.1202 + 0 + 2*1*0.375*0.855)*20,000

45,585 lbf

W3-3 =

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(1.5178 + 0 + 2 + 0.1202 + 0.1406 + 0 + 2*1*0.375*0.855)*20,000

88,397 lbf

57/109

Load for path 1-1 lesser of W or W1-1 = 67793.07 lbf

Path 1-1 through (2) & (3) = 85,146.98 + 183,323.7 = 268,470.69 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 45585 lbf
Path 2-2 through (1), (4), (6) = 53,058.11 + 65,602.34 + 87,469.8 = 206,130.25 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 67793.07 lbf
Path 3-3 through (2), (4) = 85,146.98 + 65,602.34 = 150,749.33 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)

For P = 266.94 psi @ 70 F

The opening is adequately reinforced

The nozzle passes

UG-45
A
required

A
available

A1

A2

A3

4.3806 4.3815 0.1305 1.9902 --

A
welds

A5

treq

tmin

0.2608 0.3194 0.875

Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load
W

Weld load
W1-1

85,529.43 85,020

Path 1-1
strength

Path 2-2
strength

Weld load
W2-2

268,470.69 59,308

Weld load
W3-3

Path 3-3
strength

237,369.47 102,120 181,988.53

UW-16 Weld Sizing Summary

Required weld
size (in)

Actual weld
size (in)

Nozzle to pad fillet (Leg 41)

0.25

0.2625

weld size is adequate

Pad to shell fillet (Leg 42)

0.25

0.2625

weld size is adequate

Nozzle to pad groove (Upper)

0.35

0.35

weld size is adequate

Nozzle to shell groove (Lower)

0.35

0.3875

weld size is adequate

Weld description

Status

Calculations for internal pressure 266.94 psi @ 70 F

Limits of reinforcement per UG-40

Parallel to the vessel wall:

d = 8.75 in

Normal to the vessel wall outside: 2.5*(t - C) = 1.25 in

58/109

Nozzle required thickness per UG-27(c)(1)

trn

P*Rn/(Sn*E - 0.6*P)

266.9385*4.375/(17,100*1 - 0.6*266.9385)

0.0689 in

Required thickness tr from UG-37(a)

tr

P*Ro/(S*E + 0.4*P)

266.9385*36.5/(20,000*1 + 0.4*266.9385)

0.4846 in

Area required per UG-37(c)

Allowable stresses: Sn = 17,100, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr2 = lesser of 1 or Sn/Sv = 0.855
fr3 = lesser of fr2 or Sp/Sv = 0.855
fr4 = lesser of 1 or Sp/Sv = 1
A

d*tr*F + 2*tn*tr*F*(1 - fr1)

8.75*0.4846*1 + 2*1*0.4846*1*(1 - 0.855)

4.3806 in2

Area available from FIG. UG-37.1

A1 = larger of the following= 0.1305 in2
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

8.75*(1*0.5 - 1*0.4846) - 2*1*(1*0.5 - 1*0.4846)*(1 - 0.855)

0.1305 in2

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2*(0.5 + 1)*(1*0.5 - 1*0.4846) - 2*1*(1*0.5 - 1*0.4846)*(1 - 0.855)

0.0418 in2

A2 = smaller of the following= 1.9902 in2

A41

5*(tn - trn)*fr2*t

5*(1 - 0.0689)*0.855*0.5

1.9902 in2

2*(tn - trn)*(2.5*tn + te)*fr2

2*(1 - 0.0689)*(2.5*1 + 0.5)*0.855

4.7765 in2

Leg2*fr3

0.3752*0.855

59/109

A42

A5

0.1202 in2

Leg2*fr4

0.3752*1

0.1406 in2

(Dp - d - 2*tn)*te*fr4

(14.75 - 8.75 - 2*1)*0.5*1

2 in2

Area =

A1 + A2 + A41 + A42 + A5

0.1305 + 1.9902 + 0.1202 + 0.1406 + 2

4.3815 in2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin

= lesser of 0.75 or tn or te = 0.5 in

tc(min)

= lesser of 0.25 or 0.7*tmin = 0.25 in

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Outer fillet: tmin

= lesser of 0.75 or te or t = 0.5 in

tw(min)

= 0.5*tmin = 0.25 in

tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Upper groove: tmin
tw(min)

= lesser of 0.75 or tn or te = 0.5 in

= 0.7*tmin = 0.35 in

tw(actual) = 0.35 in
Lower groove: tmin
tw(min)

= lesser of 0.75 or tn or t = 0.5 in

= 0.7*tmin = 0.35 in

tw(actual) = 0.3875 in
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):

tr1 = 0.0689 in (E =1)

Wall thickness per UG-45(b)(1):

tr2 = 0.4846 in

Wall thickness per UG-16(b):

tr3 = 0.0625 in

Standard wall pipe per UG-45(b)(4): tr4 = 0.3194 in

The greater of tr2 or tr3:

tr5 = 0.4846 in

The lesser of tr4 or tr5:

tr6 = 0.3194 in

Required per UG-45 is the larger of tr1 or tr6 = 0.3194 in

Available nozzle wall thickness new, tn = 0.875*1 = 0.875 in
The nozzle neck thickness is adequate.

60/109

Allowable stresses in joints UG-45(c) and UW-15(c)

Groove weld in tension:

0.74*20,000 = 14,800 psi

Nozzle wall in shear:

0.7*17,100 =

Inner fillet weld in shear:

0.49*17,100 = 8,379 psi

Outer fillet weld in shear:

0.49*20,000 = 9,800 psi

11,970 psi

Upper groove weld in tension: 0.74*20,000 = 14,800 psi

Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*10.75*0.375*8,379 = 53,058.11 lbf
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*14.75*0.375*9,800 = 85,146.98 lbf
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*9.75*1*11,970 = 183,323.72 lbf
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*10.75*0.3875*14,800 = 96,841.55 lbf
(6) Upper groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*10.75*0.35*14,800 = 87,469.8 lbf
Loading on welds per UG-41(b)(1)
W

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv

(4.3806 - 0.1305 + 2*1*0.855*(1*0.5 - 1*0.4846))*20,000

85,529.43 lbf

W1-1 =

(A2 + A5 + A41 + A42)*Sv

(1.9902 + 2 + 0.1202 + 0.1406)*20,000

85,020 lbf

W2-2 =

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(1.9902 + 0 + 0.1202 + 0 + 2*1*0.5*0.855)*20,000

59,308 lbf

W3-3 =

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(1.9902 + 0 + 2 + 0.1202 + 0.1406 + 0 + 2*1*0.5*0.855)*20,000

102,120 lbf

61/109

Load for path 1-1 lesser of W or W1-1 = 85020 lbf

Path 1-1 through (2) & (3) = 85,146.98 + 183,323.7 = 268,470.69 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 59308 lbf
Path 2-2 through (1), (4), (6) = 53,058.11 + 96,841.55 + 87,469.8 = 237,369.47 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 85529.43 lbf
Path 3-3 through (2), (4) = 85,146.98 + 96,841.55 = 181,988.53 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary

(in2)

For Pe = 18.5 psi @ 150 F

The opening is adequately reinforced

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
required

A
available

1.695

3.8023 --

A1

A2

A3

1.5415 --

A5

A
welds

treq

tmin

0.2608 0.1587 0.875

Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure
UW-16 Weld Sizing Summary
Required weld
size (in)

Actual weld
size (in)

Nozzle to pad fillet (Leg 41)

0.25

0.2625

weld size is adequate

Pad to shell fillet (Leg 42)

0.1875

0.2625

weld size is adequate

Nozzle to pad groove (Upper)

0.35

0.35

weld size is adequate

Nozzle to shell groove (Lower)

0.2625

0.2625

weld size is adequate

Weld description

Status

Calculations for external pressure 18.5 psi @ 150 F

Limits of reinforcement per UG-40

Parallel to the vessel wall:

d = 8.75 in

Normal to the vessel wall outside: 2.5*(t - C) = 0.9375 in

Nozzle required thickness per UG-28 trn = 0.0384 in
From UG-37(d)(1) required thickness tr = 0.375 in

62/109

Area required per UG-37(d)(1)

Allowable stresses: Sn = 17,100, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr2 = lesser of 1 or Sn/Sv = 0.855
fr3 = lesser of fr2 or Sp/Sv = 0.855
fr4 = lesser of 1 or Sp/Sv = 1
A

0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

0.5*(8.75*0.375*1 + 2*1*0.375*1*(1 - 0.855))

1.695 in2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 in2
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

8.75*(1*0.375 - 1*0.375) - 2*1*(1*0.375 - 1*0.375)*(1 - 0.855)

0 in2

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2*(0.375 + 1)*(1*0.375 - 1*0.375) - 2*1*(1*0.375 - 1*0.375)*(1 - 0.855)

0 in2

A2 = smaller of the following= 1.5415 in2

A41

A42

A5

5*(tn - trn)*fr2*t

5*(1 - 0.0384)*0.855*0.375

1.5415 in2

2*(tn - trn)*(2.5*tn + te)*fr2

2*(1 - 0.0384)*(2.5*1 + 0.5)*0.855

4.9328 in2

Leg2*fr3

0.3752*0.855

0.1202 in2

Leg2*fr4

0.3752*1

0.1406 in2

(Dp - d - 2*tn)*te*fr4

(14.75 - 8.75 - 2*1)*0.5*1

2 in2

63/109

Area =

A1 + A2 + A41 + A42 + A5

0 + 1.5415 + 0.1202 + 0.1406 + 2

3.8023 in2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin

= lesser of 0.75 or tn or te = 0.5 in

tc(min)

= lesser of 0.25 or 0.7*tmin = 0.25 in

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Outer fillet: tmin

= lesser of 0.75 or te or t = 0.375 in

tw(min)

= 0.5*tmin = 0.1875 in

tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Upper groove: tmin
tw(min)

= lesser of 0.75 or tn or te = 0.5 in

= 0.7*tmin = 0.35 in

tw(actual) = 0.35 in
Lower groove: tmin
tw(min)

= lesser of 0.75 or tn or t = 0.375 in

= 0.7*tmin = 0.2625 in

tw(actual) = 0.2625 in
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):

tr1 = 0.0384 in

Wall thickness per UG-45(b)(2):

tr2 = 0.1587 in

Wall thickness per UG-16(b):

tr3 = 0.0625 in

Standard wall pipe per UG-45(b)(4): tr4 = 0.3194 in

The greater of tr2 or tr3:

tr5 = 0.1587 in

The lesser of tr4 or tr5:

tr6 = 0.1587 in

Required per UG-45 is the larger of tr1 or tr6 = 0.1587 in

Available nozzle wall thickness new, tn = 0.875*1 = 0.875 in
The nozzle neck thickness is adequate.
External Pressure, (Corroded & at 150.00F) UG-28(c)
L/Do = 11.3979/10.7500 = 1.0603
Do/t = 10.7500/0.038440 = 279.6581
From table G:

A = 0.000270

From table CS-2: B = 3880.1121 psi

Pa = 4*B/(3*(Do/t))
= 4*3880.1121/(3*(10.7500/0.038440))
= 18.4993 psi

64/109

Design thickness for external pressure Pa = 18.4993 psi

= t + Corrosion = 0.038440 + 0.0000 = 0.0384"

65/109

Nozzle #3 (N3)

ASME Section VIII Division 1, 2007 Edition

tw(lower) = 0.3875 in
Leg41 =

0.375 in

tw(upper) = 0.35 in
Leg42 =

0.375 in

Dp =

14.75 in

te =

0.5 in

Note: round inside edges per UG-76(c)

Located on:

Cylinder #1

Liquid static head included:

0 psi

Nozzle material specification:

SA-106 B Smls pipe (II-D p. 14, ln. 5)

Nozzle longitudinal joint efficiency:

Nozzle description:

10" Sch 140 (XXS)

Pad material specification:

SA-516 70 (II-D p. 18, ln. 22)

Pad diameter:

14.75 in

Flange description:

10 inch Class 300 WN A105

Bolt Material:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)

Flange rated MDMT:

-55F

(UCS-66(b)(3): Coincident ratio = 0.1871201)

(Flange rated MDMT = -155 F
Bolts rated MDMT per Fig UCS-66 note (e) = -55 F)
Liquid static head on flange:

0 psi

ASME B16.5 flange rating MAWP:

710 psi @ 150F

ASME B16.5 flange rating MAP:

740 psi @ 70F

ASME B16.5 flange hydro test:

1125 psi @ 70F

Nozzle orientation:

180

Local vessel minimum thickness:

0.5 in

Nozzle center line offset to datum line:

144 in

End of nozzle to shell center:

47.5 in

Nozzle inside diameter, new:

8.75 in

Nozzle nominal wall thickness:

1 in

Nozzle corrosion allowance:

0 in

Projection available outside vessel, Lpr:

9.12 in

Projection available outside vessel to flange face, Lf:

11 in

Pad is split:

no

66/109

Reinforcement Calculations for Internal Pressure

The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)

UG-37 Area Calculation Summary

For P = 206.32 psi @ 150 F
The opening is adequately reinforced

The nozzle passes

UG-45
A
required

A
available

A1

A2

A3

3.3898 3.7788 0.0002 1.5178 --

A
welds

A5

treq

tmin

0.2608 0.3194 0.875

Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load
W

Weld load
W1-1

67,793.07 75,572

Path 1-1
strength

Path 2-2
strength

Weld load
W2-2

268,470.69 45,585

Weld load
W3-3

206,130.25 88,397

Path 3-3
strength

150,749.33

UW-16 Weld Sizing Summary

Required weld
size (in)

Actual weld
size (in)

Nozzle to pad fillet (Leg 41)

0.25

0.2625

weld size is adequate

Pad to shell fillet (Leg 42)

0.1875

0.2625

weld size is adequate

Nozzle to pad groove (Upper)

0.35

0.35

weld size is adequate

Nozzle to shell groove (Lower)

0.2625

0.2625

weld size is adequate

Weld description

Status

Calculations for internal pressure 206.32 psi @ 150 F

Fig UCS-66.2 general note (1) applies.
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -7 F
Fig UCS-66.1 MDMT reduction = 32.8 F, (coincident ratio = 0.67203).
Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F
Fig UCS-66.1 MDMT reduction = 32.8 F, (coincident ratio = 0.67203).
Nozzle UCS-66 governing thk:

0.5

Nozzle rated MDMT:

-39.8 F

Pad UCS-66 governing thickness: 0.5

Pad rated MDMT:

in
in

-39.8 F

Limits of reinforcement per UG-40

Parallel to the vessel wall:

d = 8.75 in

Normal to the vessel wall outside: 2.5*(t - C) = 0.9375 in

67/109

Nozzle required thickness per UG-27(c)(1)

trn

P*Rn/(Sn*E - 0.6*P)

206.3159*4.375/(17,100*1 - 0.6*206.3159)

0.0532 in

Required thickness tr from UG-37(a)

tr

P*Ro/(S*E + 0.4*P)

206.3159*36.5/(20,000*1 + 0.4*206.3159)

0.375 in

Area required per UG-37(c)

Allowable stresses: Sn = 17,100, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr2 = lesser of 1 or Sn/Sv = 0.855
fr3 = lesser of fr2 or Sp/Sv = 0.855
fr4 = lesser of 1 or Sp/Sv = 1
A

d*tr*F + 2*tn*tr*F*(1 - fr1)

8.75*0.375*1 + 2*1*0.375*1*(1 - 0.855)

3.3898 in2

Area available from FIG. UG-37.1

A1 = larger of the following= 0.0002 in2
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

8.75*(1*0.375 - 1*0.375) - 2*1*(1*0.375 - 1*0.375)*(1 - 0.855)

0.0002 in2

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2*(0.375 + 1)*(1*0.375 - 1*0.375) - 2*1*(1*0.375 - 1*0.375)*(1 - 0.855)

0 in2

A2 = smaller of the following= 1.5178 in2

A41

5*(tn - trn)*fr2*t

5*(1 - 0.0532)*0.855*0.375

1.5178 in2

2*(tn - trn)*(2.5*tn + te)*fr2

2*(1 - 0.0532)*(2.5*1 + 0.5)*0.855

4.8571 in2

Leg2*fr3

0.3752*0.855

68/109

A42

A5

0.1202 in2

Leg2*fr4

0.3752*1

0.1406 in2

(Dp - d - 2*tn)*te*fr4

(14.75 - 8.75 - 2*1)*0.5*1

2 in2

Area =

A1 + A2 + A41 + A42 + A5

0.0002 + 1.5178 + 0.1202 + 0.1406 + 2

3.7788 in2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin

= lesser of 0.75 or tn or te = 0.5 in

tc(min)

= lesser of 0.25 or 0.7*tmin = 0.25 in

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Outer fillet: tmin

= lesser of 0.75 or te or t = 0.375 in

tw(min)

= 0.5*tmin = 0.1875 in

tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Upper groove: tmin
tw(min)

= lesser of 0.75 or tn or te = 0.5 in

= 0.7*tmin = 0.35 in

tw(actual) = 0.35 in
Lower groove: tmin
tw(min)

= lesser of 0.75 or tn or t = 0.375 in

= 0.7*tmin = 0.2625 in

tw(actual) = 0.2625 in
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):

tr1 = 0.0532 in (E =1)

Wall thickness per UG-45(b)(1):

tr2 = 0.5 in

Wall thickness per UG-16(b):

tr3 = 0.0625 in

Standard wall pipe per UG-45(b)(4): tr4 = 0.3194 in

The greater of tr2 or tr3:

tr5 = 0.5 in

The lesser of tr4 or tr5:

tr6 = 0.3194 in

Required per UG-45 is the larger of tr1 or tr6 = 0.3194 in

Available nozzle wall thickness new, tn = 0.875*1 = 0.875 in
The nozzle neck thickness is adequate.

69/109

Allowable stresses in joints UG-45(c) and UW-15(c)

Groove weld in tension:

0.74*20,000 = 14,800 psi

Nozzle wall in shear:

0.7*17,100 =

Inner fillet weld in shear:

0.49*17,100 = 8,379 psi

Outer fillet weld in shear:

0.49*20,000 = 9,800 psi

11,970 psi

Upper groove weld in tension: 0.74*20,000 = 14,800 psi

Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*10.75*0.375*8,379 = 53,058.11 lbf
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*14.75*0.375*9,800 = 85,146.98 lbf
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*9.75*1*11,970 = 183,323.72 lbf
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*10.75*0.2625*14,800 = 65,602.34 lbf
(6) Upper groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*10.75*0.35*14,800 = 87,469.8 lbf
Loading on welds per UG-41(b)(1)
W

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv

(3.3898 - 0.0002 + 2*1*0.855*(1*0.375 - 1*0.375))*20,000

67,793.07 lbf

W1-1 =

(A2 + A5 + A41 + A42)*Sv

(1.5178 + 2 + 0.1202 + 0.1406)*20,000

75,572 lbf

W2-2 =

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(1.5178 + 0 + 0.1202 + 0 + 2*1*0.375*0.855)*20,000

45,585 lbf

W3-3 =

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(1.5178 + 0 + 2 + 0.1202 + 0.1406 + 0 + 2*1*0.375*0.855)*20,000

88,397 lbf

70/109

Load for path 1-1 lesser of W or W1-1 = 67793.07 lbf

Path 1-1 through (2) & (3) = 85,146.98 + 183,323.7 = 268,470.69 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 45585 lbf
Path 2-2 through (1), (4), (6) = 53,058.11 + 65,602.34 + 87,469.8 = 206,130.25 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 67793.07 lbf
Path 3-3 through (2), (4) = 85,146.98 + 65,602.34 = 150,749.33 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)

For P = 266.94 psi @ 70 F

The opening is adequately reinforced

The nozzle passes

UG-45
A
required

A
available

A1

A2

A3

4.3806 4.3815 0.1305 1.9902 --

A
welds

A5

treq

tmin

0.2608 0.3194 0.875

Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load
W

Weld load
W1-1

85,529.43 85,020

Path 1-1
strength

Path 2-2
strength

Weld load
W2-2

268,470.69 59,308

Weld load
W3-3

Path 3-3
strength

237,369.47 102,120 181,988.53

UW-16 Weld Sizing Summary

Required weld
size (in)

Actual weld
size (in)

Nozzle to pad fillet (Leg 41)

0.25

0.2625

weld size is adequate

Pad to shell fillet (Leg 42)

0.25

0.2625

weld size is adequate

Nozzle to pad groove (Upper)

0.35

0.35

weld size is adequate

Nozzle to shell groove (Lower)

0.35

0.3875

weld size is adequate

Weld description

Status

Calculations for internal pressure 266.94 psi @ 70 F

Limits of reinforcement per UG-40

Parallel to the vessel wall:

d = 8.75 in

Normal to the vessel wall outside: 2.5*(t - C) = 1.25 in

71/109

Nozzle required thickness per UG-27(c)(1)

trn

P*Rn/(Sn*E - 0.6*P)

266.9385*4.375/(17,100*1 - 0.6*266.9385)

0.0689 in

Required thickness tr from UG-37(a)

tr

P*Ro/(S*E + 0.4*P)

266.9385*36.5/(20,000*1 + 0.4*266.9385)

0.4846 in

Area required per UG-37(c)

Allowable stresses: Sn = 17,100, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr2 = lesser of 1 or Sn/Sv = 0.855
fr3 = lesser of fr2 or Sp/Sv = 0.855
fr4 = lesser of 1 or Sp/Sv = 1
A

d*tr*F + 2*tn*tr*F*(1 - fr1)

8.75*0.4846*1 + 2*1*0.4846*1*(1 - 0.855)

4.3806 in2

Area available from FIG. UG-37.1

A1 = larger of the following= 0.1305 in2
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

8.75*(1*0.5 - 1*0.4846) - 2*1*(1*0.5 - 1*0.4846)*(1 - 0.855)

0.1305 in2

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2*(0.5 + 1)*(1*0.5 - 1*0.4846) - 2*1*(1*0.5 - 1*0.4846)*(1 - 0.855)

0.0418 in2

A2 = smaller of the following= 1.9902 in2

A41

5*(tn - trn)*fr2*t

5*(1 - 0.0689)*0.855*0.5

1.9902 in2

2*(tn - trn)*(2.5*tn + te)*fr2

2*(1 - 0.0689)*(2.5*1 + 0.5)*0.855

4.7765 in2

Leg2*fr3

0.3752*0.855

72/109

A42

A5

0.1202 in2

Leg2*fr4

0.3752*1

0.1406 in2

(Dp - d - 2*tn)*te*fr4

(14.75 - 8.75 - 2*1)*0.5*1

2 in2

Area =

A1 + A2 + A41 + A42 + A5

0.1305 + 1.9902 + 0.1202 + 0.1406 + 2

4.3815 in2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin

= lesser of 0.75 or tn or te = 0.5 in

tc(min)

= lesser of 0.25 or 0.7*tmin = 0.25 in

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Outer fillet: tmin

= lesser of 0.75 or te or t = 0.5 in

tw(min)

= 0.5*tmin = 0.25 in

tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Upper groove: tmin
tw(min)

= lesser of 0.75 or tn or te = 0.5 in

= 0.7*tmin = 0.35 in

tw(actual) = 0.35 in
Lower groove: tmin
tw(min)

= lesser of 0.75 or tn or t = 0.5 in

= 0.7*tmin = 0.35 in

tw(actual) = 0.3875 in
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):

tr1 = 0.0689 in (E =1)

Wall thickness per UG-45(b)(1):

tr2 = 0.4846 in

Wall thickness per UG-16(b):

tr3 = 0.0625 in

Standard wall pipe per UG-45(b)(4): tr4 = 0.3194 in

The greater of tr2 or tr3:

tr5 = 0.4846 in

The lesser of tr4 or tr5:

tr6 = 0.3194 in

Required per UG-45 is the larger of tr1 or tr6 = 0.3194 in

Available nozzle wall thickness new, tn = 0.875*1 = 0.875 in
The nozzle neck thickness is adequate.

73/109

Allowable stresses in joints UG-45(c) and UW-15(c)

Groove weld in tension:

0.74*20,000 = 14,800 psi

Nozzle wall in shear:

0.7*17,100 =

Inner fillet weld in shear:

0.49*17,100 = 8,379 psi

Outer fillet weld in shear:

0.49*20,000 = 9,800 psi

11,970 psi

Upper groove weld in tension: 0.74*20,000 = 14,800 psi

Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*10.75*0.375*8,379 = 53,058.11 lbf
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*14.75*0.375*9,800 = 85,146.98 lbf
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*9.75*1*11,970 = 183,323.72 lbf
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*10.75*0.3875*14,800 = 96,841.55 lbf
(6) Upper groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*10.75*0.35*14,800 = 87,469.8 lbf
Loading on welds per UG-41(b)(1)
W

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv

(4.3806 - 0.1305 + 2*1*0.855*(1*0.5 - 1*0.4846))*20,000

85,529.43 lbf

W1-1 =

(A2 + A5 + A41 + A42)*Sv

(1.9902 + 2 + 0.1202 + 0.1406)*20,000

85,020 lbf

W2-2 =

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(1.9902 + 0 + 0.1202 + 0 + 2*1*0.5*0.855)*20,000

59,308 lbf

W3-3 =

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(1.9902 + 0 + 2 + 0.1202 + 0.1406 + 0 + 2*1*0.5*0.855)*20,000

102,120 lbf

74/109

Load for path 1-1 lesser of W or W1-1 = 85020 lbf

Path 1-1 through (2) & (3) = 85,146.98 + 183,323.7 = 268,470.69 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 59308 lbf
Path 2-2 through (1), (4), (6) = 53,058.11 + 96,841.55 + 87,469.8 = 237,369.47 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 85529.43 lbf
Path 3-3 through (2), (4) = 85,146.98 + 96,841.55 = 181,988.53 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary

(in2)

For Pe = 18.5 psi @ 150 F

The opening is adequately reinforced

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
required

A
available

1.695

3.8023 --

A1

A2

A3

1.5415 --

A5

A
welds

treq

tmin

0.2608 0.1587 0.875

Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure
UW-16 Weld Sizing Summary
Required weld
size (in)

Actual weld
size (in)

Nozzle to pad fillet (Leg 41)

0.25

0.2625

weld size is adequate

Pad to shell fillet (Leg 42)

0.1875

0.2625

weld size is adequate

Nozzle to pad groove (Upper)

0.35

0.35

weld size is adequate

Nozzle to shell groove (Lower)

0.2625

0.2625

weld size is adequate

Weld description

Status

Calculations for external pressure 18.5 psi @ 150 F

Limits of reinforcement per UG-40

Parallel to the vessel wall:

d = 8.75 in

Normal to the vessel wall outside: 2.5*(t - C) = 0.9375 in

Nozzle required thickness per UG-28 trn = 0.0384 in
From UG-37(d)(1) required thickness tr = 0.375 in

75/109

Area required per UG-37(d)(1)

Allowable stresses: Sn = 17,100, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr2 = lesser of 1 or Sn/Sv = 0.855
fr3 = lesser of fr2 or Sp/Sv = 0.855
fr4 = lesser of 1 or Sp/Sv = 1
A

0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

0.5*(8.75*0.375*1 + 2*1*0.375*1*(1 - 0.855))

1.695 in2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 in2
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

8.75*(1*0.375 - 1*0.375) - 2*1*(1*0.375 - 1*0.375)*(1 - 0.855)

0 in2

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2*(0.375 + 1)*(1*0.375 - 1*0.375) - 2*1*(1*0.375 - 1*0.375)*(1 - 0.855)

0 in2

A2 = smaller of the following= 1.5415 in2

A41

A42

A5

5*(tn - trn)*fr2*t

5*(1 - 0.0384)*0.855*0.375

1.5415 in2

2*(tn - trn)*(2.5*tn + te)*fr2

2*(1 - 0.0384)*(2.5*1 + 0.5)*0.855

4.9328 in2

Leg2*fr3

0.3752*0.855

0.1202 in2

Leg2*fr4

0.3752*1

0.1406 in2

(Dp - d - 2*tn)*te*fr4

(14.75 - 8.75 - 2*1)*0.5*1

2 in2

76/109

Area =

A1 + A2 + A41 + A42 + A5

0 + 1.5415 + 0.1202 + 0.1406 + 2

3.8023 in2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin

= lesser of 0.75 or tn or te = 0.5 in

tc(min)

= lesser of 0.25 or 0.7*tmin = 0.25 in

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Outer fillet: tmin

= lesser of 0.75 or te or t = 0.375 in

tw(min)

= 0.5*tmin = 0.1875 in

tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Upper groove: tmin
tw(min)

= lesser of 0.75 or tn or te = 0.5 in

= 0.7*tmin = 0.35 in

tw(actual) = 0.35 in
Lower groove: tmin
tw(min)

= lesser of 0.75 or tn or t = 0.375 in

= 0.7*tmin = 0.2625 in

tw(actual) = 0.2625 in
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):

tr1 = 0.0384 in

Wall thickness per UG-45(b)(2):

tr2 = 0.1587 in

Wall thickness per UG-16(b):

tr3 = 0.0625 in

Standard wall pipe per UG-45(b)(4): tr4 = 0.3194 in

The greater of tr2 or tr3:

tr5 = 0.1587 in

The lesser of tr4 or tr5:

tr6 = 0.1587 in

Required per UG-45 is the larger of tr1 or tr6 = 0.1587 in

Available nozzle wall thickness new, tn = 0.875*1 = 0.875 in
The nozzle neck thickness is adequate.
External Pressure, (Corroded & at 150.00F) UG-28(c)
L/Do = 11.3979/10.7500 = 1.0603
Do/t = 10.7500/0.038440 = 279.6581
From table G:

A = 0.000270

From table CS-2: B = 3880.1121 psi

Pa = 4*B/(3*(Do/t))
= 4*3880.1121/(3*(10.7500/0.038440))
= 18.4993 psi

77/109

Design thickness for external pressure Pa = 18.4993 psi

= t + Corrosion = 0.038440 + 0.0000 = 0.0384"

78/109

Skirt Base Ring #1

Base configuration:
Foundation compressive strength:
Concrete ultimate 28-day strength:
Anchor bolt material:
Anchor bolt allowable stress, Sb:
Bolt circle, BC:
Anchor bolt corrosion allowance:
Anchor bolt clearance:
Base plate material:
Base plate allowable stress, Sp:
Base plate inner diameter, Di:
Base plate outer diameter, Do:
Base plate thickness, tb:
Gusset separation, w:
Gusset height, h:
Gusset thickness, tg:
Compression ring width:
Compression ring thickness, tc:
Initial bolt preload:
Number of bolts, N:
Bolt size and type:
Bolt root area (corroded), Ab:
Diameter of anchor bolt holes, db:

double base plate

1,658 psi
3,000 psi
SA 36
20,000 psi
77.125 in
0 in
0.375 in
SA 36
20,000 psi
68.1998 in
80.1998 in
0.5 in
3 in
4.75 in
0.375 in
3.5374 in
0.75 in
0 % (0 psi)
8
20 mm
0.364 in2
1.1624 in

Foundation
bearing
stress
(psi)

tr comp

tr
gusset
(in)

0 0.0969

5.13

0 8,936.7

0 0.1085

6.43

empty, corroded

0 7,135.5

0 0.0969

5.13

Weight

empty, new

0 8,936.7

0 0.1085

6.43

Weight

vacuum, corroded

0 7,135.5

0 0.0969

5.13

Load

Vessel
condition

Base M
(lb-ft)

W
(lb)

Weight

operating, corroded

0 7,135.5

Weight

operating, new

Weight

Required
bolt area
(in2)

tr

Base
(in)

ring
(in)

Anchor bolt load (operating, corroded + Weight)

P = -W / N + 48 * M /(N*BC)
= -7,135.45 / 8 + 48 * 0 /(8*77.125)
= -891.93 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (operating, corroded + Weight)
Ac = pi*(Do2 - Di2)/4 - N*pi*db2/4
= *(80.19982 - 68.19982)/4 - 8**1.16242/4
= 1,390.1437 in2
Ic = *(Do4 - Di4)/64
= *(80.19984 - 68.19984)/64
= 968,835.4 in4

79/109

fc = N*Ab*Preload/Ac + W/Ac + 6*M*Do/Ic

= 8*0.364*0/1,390.144 + 7,135.45/1,390.144 + 6*0*80.1998/968,835.4
= 5 psi
As fc <= 1,658 psi the base plate width is satisfactory.
Base plate required thickness (operating, corroded + Weight)
From Brownell & Young, Table 10.3:, l/b = 0.1357
Mx = 0.0032*5*26.53692 = 11.5 lbf
My = -0.4707*5*3.59992 = -31.3 lbf
tr = (6*Mmax / Sp)0.5
= (6*31.31 / 20,000)0.5
= 0.0969 in
The base plate thickness is satisfactory.
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3.91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0.5
= (3.91*0/(36,000*(2*3.5374/3+3/(2*2.406)-1.1624*(2/3+1/(2*2.406)))))0.5
= 0 in
The compression ring thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0.289*tg
= 0.289*0.375
= 0.1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0.25)
= 0.375*(3.5999 - 0.25)
= 1.2562 in2
Gusset allowable stress
Sa = 17000 - 0.485*(h / r)2
= 17000 - 0.485*(4.75 / 0.1084)2
= 16,068 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 0 / (2 * 1.2562)
= 0 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)

80/109

t = 1.76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1.76*(0*2.0625/(28.667*6*24,900))2/3*(73/2)1/3
= 0 in
The skirt thickness is satisfactory.
Note: No local skirt reaction is present because the foundation resists the initial bolt preload.
Anchor bolt load (operating, new + Weight)
P = -W / N + 48 * M /(N*BC)
= -8,936.73 / 8 + 48 * 0 /(8*77.125)
= -1,117.09 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (operating, new + Weight)
Ac = pi*(Do2 - Di2)/4 - N*pi*db2/4
= *(80.19982 - 68.19982)/4 - 8**1.16242/4
= 1,390.1437 in2
Ic = *(Do4 - Di4)/64
= *(80.19984 - 68.19984)/64
= 968,835.4 in4
fc = N*Ab*Preload/Ac + W/Ac + 6*M*Do/Ic
= 8*0.364*0/1,390.144 + 8,936.73/1,390.144 + 6*0*80.1998/968,835.4
= 6 psi
As fc <= 1,658 psi the base plate width is satisfactory.
Base plate required thickness (operating, new + Weight)
From Brownell & Young, Table 10.3:, l/b = 0.1357
Mx = 0.0032*6*26.53692 = 14.4 lbf
My = -0.4707*6*3.59992 = -39.2 lbf
tr = (6*Mmax / Sp)0.5
= (6*39.21 / 20,000)0.5
= 0.1085 in
The base plate thickness is satisfactory.
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3.91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0.5
= (3.91*0/(36,000*(2*3.5374/3+3/(2*2.406)-1.1624*(2/3+1/(2*2.406)))))0.5
= 0 in
The compression ring thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)

81/109

Radius of gyration of gusset

r = 0.289*tg
= 0.289*0.375
= 0.1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0.25)
= 0.375*(3.5999 - 0.25)
= 1.2562 in2
Gusset allowable stress
Sa = 17000 - 0.485*(h / r)2
= 17000 - 0.485*(4.75 / 0.1084)2
= 16,068 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 0 / (2 * 1.2562)
= 0 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1.76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1.76*(0*2.0625/(28.667*6*24,900))2/3*(73/2)1/3
= 0 in
The skirt thickness is satisfactory.
Note: No local skirt reaction is present because the foundation resists the initial bolt preload.
Anchor bolt load (empty, corroded + Weight)
P = -W / N + 48 * M /(N*BC)
= -7,135.45 / 8 + 48 * 0 /(8*77.125)
= -891.93 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (empty, corroded + Weight)
Ac = pi*(Do2 - Di2)/4 - N*pi*db2/4
= *(80.19982 - 68.19982)/4 - 8**1.16242/4
= 1,390.1437 in2
Ic = *(Do4 - Di4)/64
= *(80.19984 - 68.19984)/64
= 968,835.4 in4
fc = N*Ab*Preload/Ac + W/Ac + 6*M*Do/Ic
= 8*0.364*0/1,390.144 + 7,135.45/1,390.144 + 6*0*80.1998/968,835.4
= 5 psi

82/109

As fc <= 1,658 psi the base plate width is satisfactory.

Base plate required thickness (empty, corroded + Weight)
From Brownell & Young, Table 10.3:, l/b = 0.1357
Mx = 0.0032*5*26.53692 = 11.5 lbf
My = -0.4707*5*3.59992 = -31.3 lbf
tr = (6*Mmax / Sp)0.5
= (6*31.31 / 20,000)0.5
= 0.0969 in
The base plate thickness is satisfactory.
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3.91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0.5
= (3.91*0/(36,000*(2*3.5374/3+3/(2*2.406)-1.1624*(2/3+1/(2*2.406)))))0.5
= 0 in
The compression ring thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0.289*tg
= 0.289*0.375
= 0.1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0.25)
= 0.375*(3.5999 - 0.25)
= 1.2562 in2
Gusset allowable stress
Sa = 17000 - 0.485*(h / r)2
= 17000 - 0.485*(4.75 / 0.1084)2
= 16,068 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 0 / (2 * 1.2562)
= 0 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1.76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1.76*(0*2.0625/(28.667*6*24,900))2/3*(73/2)1/3

83/109

= 0 in
The skirt thickness is satisfactory.
Note: No local skirt reaction is present because the foundation resists the initial bolt preload.
Anchor bolt load (empty, new + Weight)
P = -W / N + 48 * M /(N*BC)
= -8,936.73 / 8 + 48 * 0 /(8*77.125)
= -1,117.09 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (empty, new + Weight)
Ac = pi*(Do2 - Di2)/4 - N*pi*db2/4
= *(80.19982 - 68.19982)/4 - 8**1.16242/4
= 1,390.1437 in2
Ic = *(Do4 - Di4)/64
= *(80.19984 - 68.19984)/64
= 968,835.4 in4
fc = N*Ab*Preload/Ac + W/Ac + 6*M*Do/Ic
= 8*0.364*0/1,390.144 + 8,936.73/1,390.144 + 6*0*80.1998/968,835.4
= 6 psi
As fc <= 1,658 psi the base plate width is satisfactory.
Base plate required thickness (empty, new + Weight)
From Brownell & Young, Table 10.3:, l/b = 0.1357
Mx = 0.0032*6*26.53692 = 14.4 lbf
My = -0.4707*6*3.59992 = -39.2 lbf
tr = (6*Mmax / Sp)0.5
= (6*39.21 / 20,000)0.5
= 0.1085 in
The base plate thickness is satisfactory.
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3.91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0.5
= (3.91*0/(36,000*(2*3.5374/3+3/(2*2.406)-1.1624*(2/3+1/(2*2.406)))))0.5
= 0 in
The compression ring thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0.289*tg

84/109

= 0.289*0.375
= 0.1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0.25)
= 0.375*(3.5999 - 0.25)
= 1.2562 in2
Gusset allowable stress
Sa = 17000 - 0.485*(h / r)2
= 17000 - 0.485*(4.75 / 0.1084)2
= 16,068 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 0 / (2 * 1.2562)
= 0 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1.76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1.76*(0*2.0625/(28.667*6*24,900))2/3*(73/2)1/3
= 0 in
The skirt thickness is satisfactory.
Note: No local skirt reaction is present because the foundation resists the initial bolt preload.
Anchor bolt load (vacuum, corroded + Weight)
P = -W / N + 48 * M /(N*BC)
= -7,135.45 / 8 + 48 * 0 /(8*77.125)
= -891.93 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (vacuum, corroded + Weight)
Ac = pi*(Do2 - Di2)/4 - N*pi*db2/4
= *(80.19982 - 68.19982)/4 - 8**1.16242/4
= 1,390.1437 in2
Ic = *(Do4 - Di4)/64
= *(80.19984 - 68.19984)/64
= 968,835.4 in4
fc = N*Ab*Preload/Ac + W/Ac + 6*M*Do/Ic
= 8*0.364*0/1,390.144 + 7,135.45/1,390.144 + 6*0*80.1998/968,835.4
= 5 psi
As fc <= 1,658 psi the base plate width is satisfactory.

85/109

Base plate required thickness (vacuum, corroded + Weight)

From Brownell & Young, Table 10.3:, l/b = 0.1357
Mx = 0.0032*5*26.53692 = 11.5 lbf
My = -0.4707*5*3.59992 = -31.3 lbf
tr = (6*Mmax / Sp)0.5
= (6*31.31 / 20,000)0.5
= 0.0969 in
The base plate thickness is satisfactory.
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3.91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0.5
= (3.91*0/(36,000*(2*3.5374/3+3/(2*2.406)-1.1624*(2/3+1/(2*2.406)))))0.5
= 0 in
The compression ring thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0.289*tg
= 0.289*0.375
= 0.1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0.25)
= 0.375*(3.5999 - 0.25)
= 1.2562 in2
Gusset allowable stress
Sa = 17000 - 0.485*(h / r)2
= 17000 - 0.485*(4.75 / 0.1084)2
= 16,068 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 0 / (2 * 1.2562)
= 0 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1.76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1.76*(0*2.0625/(28.667*6*24,900))2/3*(73/2)1/3
= 0 in
The skirt thickness is satisfactory.

86/109

Note: No local skirt reaction is present because the foundation resists the initial bolt preload.

87/109

Support Skirt #1
Material:
Design temperature, operating:
Design temperature, vacuum:
Inner diameter at top, new:
Inner diameter at bottom, new:
Overall length:
Corrosion allowance inside:
Corrosion allowance outside:
Weld joint efficiency top:
Weld joint efficiency bottom:
Nominal thickness, new:
Skirt is attached to:

150
150
67.2485
72.2485
40
0
0
0.55
0.8
0.375

Skirt attachment offset:

9.1103

SA-36 (II-D p. 10, ln.

18)
F
F
in
in
in
in
in

in
Ellipsoidal Head #2
in down from the top
seam

Skirt design thickness, largest of the following + corrosion = 0.0028 in

The governing condition is due to weight, compressive stress at the base, operating & new.
The skirt thickness of 0.375 in is adequate.

Loading

Vessel
Condition
(Stress)

Governing
Skirt
Location

Temperature
(F)

Allowable
Stress
(psi)

Calculated
Stress/E
(psi)

Required
thickness
(in)

Weight

operating, corroded (+)

bottom

150

13,213.31

-78.84

0.0022

Weight

operating, corroded (-)

bottom

150

13,213.31

78.84

0.0022

Weight

operating, new (+)

bottom

150

13,213.31

-99.94

0.0028

Weight

operating, new (-)

bottom

150

13,213.31

99.94

0.0028

Weight

empty, corroded (+)

bottom

70

13,213.31

-78.84

0.0022

Weight

empty, corroded (-)

bottom

70

13,213.31

78.84

0.0022

Weight

empty, new (+)

bottom

70

13,213.31

-99.94

0.0028

Weight

empty, new (-)

bottom

70

13,213.31

99.94

0.0028

Weight

vacuum, corroded (+)

bottom

150

13,213.31

-78.84

0.0022

Weight

vacuum, corroded (-)

bottom

150

13,213.31

78.84

0.0022

Loading due to weight, operating & corroded

Windward side (tensile)
Required thickness, tensile stress at base:
t

= -W/(*D*St*E*Cos()) + 48*M/(*D2*St*E*Cos())
= -6,732.45/(*72.6235*13,213*1*Cos(3.576)) + 48*0/(*72.62352*13,213*1*Cos(3.576))
= 0.0022 in

88/109

Required thickness, tensile stress at the top:

t

= -Wt/(*Dt*St*E*Cos()) + 48*Mt/(*Dt2*St*E*Cos())
= -5,795.45/(*67.6235*13,213*1*Cos(3.576)) + 48*0/(*67.62352*13,213*1*Cos(3.576))
= 0.0021 in

Leeward side (compressive)

Required thickness, compressive stress at base:
t

= W/(*D*Sc*Ec*Cos()) + 48*M/(*D2*Sc*Ec*Cos())
= 6,732.45/(*72.6235*13,213*1*Cos(3.576)) + 48*0/(*72.62352*13,213*1*Cos(3.576))
= 0.0022 in

Required thickness, compressive stress at the top:

t

= Wt/(*Dt*Sc*Ec*Cos()) + 48*Mt/(*Dt2*Sc*Ec*Cos())
= 5,795.45/(*67.6235*13,213*1*Cos(3.576)) + 48*0/(*67.62352*13,213*1*Cos(3.576))
= 0.0021 in

Loading due to weight, operating & new

Windward side (tensile)
Required thickness, tensile stress at base:
t

= -W/(*D*St*E*Cos()) + 48*M/(*D2*St*E*Cos())
= -8,533.73/(*72.6235*13,213*1*Cos(3.576)) + 48*0/(*72.62352*13,213*1*Cos(3.576))
= 0.0028 in

Required thickness, tensile stress at the top:

t

= -Wt/(*Dt*St*E*Cos()) + 48*Mt/(*Dt2*St*E*Cos())
= -7,596.73/(*67.6235*13,213*1*Cos(3.576)) + 48*0/(*67.62352*13,213*1*Cos(3.576))
= 0.0027 in

Leeward side (compressive)

Required thickness, compressive stress at base:
t

= W/(*D*Sc*Ec*Cos()) + 48*M/(*D2*Sc*Ec*Cos())
= 8,533.73/(*72.6235*13,213*1*Cos(3.576)) + 48*0/(*72.62352*13,213*1*Cos(3.576))
= 0.0028 in

Required thickness, compressive stress at the top:

t

= Wt/(*Dt*Sc*Ec*Cos()) + 48*Mt/(*Dt2*Sc*Ec*Cos())
= 7,596.73/(*67.6235*13,213*1*Cos(3.576)) + 48*0/(*67.62352*13,213*1*Cos(3.576))
= 0.0027 in

89/109

Loading due to weight, empty & corroded

Windward side (tensile)
Required thickness, tensile stress at base:
t

= -W/(*D*St*E*Cos()) + 48*M/(*D2*St*E*Cos())
= -6,732.45/(*72.6235*13,213*1*Cos(3.576)) + 48*0/(*72.62352*13,213*1*Cos(3.576))
= 0.0022 in

Required thickness, tensile stress at the top:

t

= -Wt/(*Dt*St*E*Cos()) + 48*Mt/(*Dt2*St*E*Cos())
= -5,795.45/(*67.6235*13,213*1*Cos(3.576)) + 48*0/(*67.62352*13,213*1*Cos(3.576))
= 0.0021 in

Leeward side (compressive)

Required thickness, compressive stress at base:
t

= W/(*D*Sc*Ec*Cos()) + 48*M/(*D2*Sc*Ec*Cos())
= 6,732.45/(*72.6235*13,213*1*Cos(3.576)) + 48*0/(*72.62352*13,213*1*Cos(3.576))
= 0.0022 in

Required thickness, compressive stress at the top:

t

= Wt/(*Dt*Sc*Ec*Cos()) + 48*Mt/(*Dt2*Sc*Ec*Cos())
= 5,795.45/(*67.6235*13,213*1*Cos(3.576)) + 48*0/(*67.62352*13,213*1*Cos(3.576))
= 0.0021 in

Loading due to weight, empty & new

Windward side (tensile)
Required thickness, tensile stress at base:
t

= -W/(*D*St*E*Cos()) + 48*M/(*D2*St*E*Cos())
= -8,533.73/(*72.6235*13,213*1*Cos(3.576)) + 48*0/(*72.62352*13,213*1*Cos(3.576))
= 0.0028 in

Required thickness, tensile stress at the top:

t

= -Wt/(*Dt*St*E*Cos()) + 48*Mt/(*Dt2*St*E*Cos())
= -7,596.73/(*67.6235*13,213*1*Cos(3.576)) + 48*0/(*67.62352*13,213*1*Cos(3.576))
= 0.0027 in

90/109

Leeward side (compressive)

Required thickness, compressive stress at base:
t

= W/(*D*Sc*Ec*Cos()) + 48*M/(*D2*Sc*Ec*Cos())
= 8,533.73/(*72.6235*13,213*1*Cos(3.576)) + 48*0/(*72.62352*13,213*1*Cos(3.576))
= 0.0028 in

Required thickness, compressive stress at the top:

t

= Wt/(*Dt*Sc*Ec*Cos()) + 48*Mt/(*Dt2*Sc*Ec*Cos())
= 7,596.73/(*67.6235*13,213*1*Cos(3.576)) + 48*0/(*67.62352*13,213*1*Cos(3.576))
= 0.0027 in

Loading due to weight, vacuum & corroded

Windward side (tensile)
Required thickness, tensile stress at base:
t

= -W/(*D*St*E*Cos()) + 48*M/(*D2*St*E*Cos())
= -6,732.45/(*72.6235*13,213*1*Cos(3.576)) + 48*0/(*72.62352*13,213*1*Cos(3.576))
= 0.0022 in

Required thickness, tensile stress at the top:

t

= -Wt/(*Dt*St*E*Cos()) + 48*Mt/(*Dt2*St*E*Cos())
= -5,795.45/(*67.6235*13,213*1*Cos(3.576)) + 48*0/(*67.62352*13,213*1*Cos(3.576))
= 0.0021 in

Leeward side (compressive)

Required thickness, compressive stress at base:
t

= W/(*D*Sc*Ec*Cos()) + 48*M/(*D2*Sc*Ec*Cos())
= 6,732.45/(*72.6235*13,213*1*Cos(3.576)) + 48*0/(*72.62352*13,213*1*Cos(3.576))
= 0.0022 in

Required thickness, compressive stress at the top:

t

= Wt/(*Dt*Sc*Ec*Cos()) + 48*Mt/(*Dt2*Sc*Ec*Cos())
= 5,795.45/(*67.6235*13,213*1*Cos(3.576)) + 48*0/(*67.62352*13,213*1*Cos(3.576))
= 0.0021 in

91/109

Ear lug

Geometry Inputs
Attached To

Cylinder #1

Material

A36

Distance of Lift Point From Datum

180.0000"

Angular Position

0.00 and 180.00

Length of Lug, L

12.0000"

Width of Lug, B

7.0000"

Thickness of Lug, t

0.7875"

Hole Diameter, d

0.9375"

Lug Diameter at Pin, D

3.7500"

Weld Size, tw

0.2500"

Collar Thickness, tc

0.2000"

Collar Diameter, Dc

2.5000"

Width of Pad, Bp

7.5000"

Length of Pad, Lp

7.2500"

Pad Thickness, tp

0.7870"

Pad Weld Size, twp

0.5903"

Weld Length, L3

5.0000"

Load Angle from Vertical,

0.0000

Has Brace Plate

No

Intermediate Values
Load Factor

1.5000

Vessel Weight (new, incl. Load Factor), W

13405 lb

92/109

Lug Weight (new), Wlug

78 lb
(Qty=2)

Distance from Center of Gravity to Top Lug, l1

110.1947"

Distance from Center of Gravity to Tail Lug, l2

59.8053"

Distance from Vessel Center Line to Tail Lug, l3

39.5000"

Allowable Stress, Tensile, t

19980 psi

Allowable Stress, Shear, s

13320 psi

Allowable Stress, Bearing, p

29970 psi

Allowable Stress, Bending, b

22201 psi

Allowable Stress, Weld Shear, allowable

13320 psi

Allowable Stress set to 1/3 Sy per ASME B30.20

No

Summary Values
Required Lift Pin Diameter, dreqd

0.5660"

Required Lug Thickness, treqd

0.0895"

Required Lug Collar Thickness, tc reqd

0.0000"

Lug Stress Ratio, ratio

0.22

Weld Shear Stress Ratio, ratio

0.48

Lug Design

Acceptable

Local Stresses

Acceptable

Maximum Out of Plane Lift Angle - Weak Axis Bending

11.29

COMPRESS recommends a spreader beam be used to prevent weak axis bending of the top lugs.
No consideration is given for any bracing plate from the lug to the vessel.
Lift Forces
Lift force on lugs during rotational lift (0 90):
2*Ftop = W*(l2*cos() + l3*sin()) / (l1*cos() + l2*cos() + l3*sin() )
Ftail = W - (2 * F)

[]

Ftop[lbf]

Ftail[lbf]

2358

8689

15

2613

8180

93/109

30

2872

7661

45

3177

7051

60

3605

6196

75

4376

4654

90

6703

261

2800

7805

252

2783

7840

253

2783

7840

1Lift

angle at maximum lug stress.

2Lift

angle at maximum weld stress.

3Lift

angle at maximum pad weld

stress.
Shell angle at lift lug

0.00

Lug Pin Diameter - Shear stress

dreqd

(2 * Fv / ( * s))0.5

(2 * 6702.5 / ( * 13320.0))0.5

0.5660"

0.5660 / 0.9375

0.60

dreqd / d =

/ s

Acceptable

Fv / A

Fv / (2*(0.25**d2))

6702.5 / (2 * (0.25 * * 0.93752))

4854.8677 psi

4854.87 / 13320.00

0.36

Acceptable

Lug Thickness - Tensile stress

treqd

Fv / (D * t)

6702.5 / (3.7500*19980.0) =

0.0895"

0.0895 / 0.7875

0.11

treqd / t =

/ t

Acceptable

Fv / A

Fv / (D * t)

6702.5 / (3.7500*0.7875)

2269.6455 psi

2269.65 / 19980.00

0.11

Acceptable

Lug Thickness - Bearing stress

Treqd

Fv / (d * p)

6702.5 / (0.9375 * 29970.0)

0.2386"

94/109

Treqd / T

t + 2 * tc

0.7875 + 2 * 0.2000

1.1875"

0.2386 / 1.1875

0.20

Acceptable

0.00

Acceptable

Collar required thickness

tc reqd

max(0, 0.5 * (Treqd - t))

max( 0, 0.5* (0.2386 - 0.7875) )

0.0000"

tc reqd / tc =

/ p

0.0000 / 0.2000

Fv / Abearing

Fv / (d * (t + 2 * tc))

6702.5 / (0.9375 *(0.7875 + 2 * 0.2000))

6020.5332 psi

6020.53 / 29970.00

0.20

Acceptable

Lug Thickness - Shear stress

treqd

treqd / t

[Fv / s - 4*(Lc*tc)] / (2*Lshear)

(6702.5 / 13320.0 - 4*(1.1588 * 0.2000)) / (2*1.8750)

0.0000"

0.0000 / 0.7875

0.00

Acceptable

Collar required thickness

tc reqd

[Fv / s - 2*Lshear*t] / (4*Lc)

(6702.5 / 13320.0 -2*( 1.8750 * 0.7875 )) / (4*1.1588)

0.0000"

0.0000 / 0.2000

0.00

tc reqd / tc =

/ s

Fv / Ashear

Fv / (2 * Lshear * t + 4 * Lcshear * tc)

6702.5 / (2*1.8750*0.7875 + 4*1.1588*0.2000) =

1727.3938 psi

1727.39 / 13320.00

0.13

Acceptable

Acceptable

Lug Plate Stress

Lug stress, tensile + bending, during rotational lift:

ratio

[Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1.0

[(Ftop() * sin() ) / (t * B * t)] + [(6*Ftop() * L * cos() ) / (t * B2 * b)] 1.0

2800 * sin(26.0) / (0.7875*7.0000*19980.0) + 6*(2800)*12.0000*cos(26.0) /

(0.7875*7.00002*22201)

0.22

Acceptable

95/109

Weak Axis Bending Stress

Maximum lift cable angle from vertical = 11.29

= M/Z

F*cos() = 0.5*W

(F*sin()* L1) / Z

=> F = 0.5*W / cos()

= arctan( (2*b*Z ) / (W * L1) )

arctan( (2*22201.1094*(7.0000*0.78752/6) ) /
(13405.0938*12.0000) )

= 11.29

Weld Stress

Weld stress, direct and torsional shear, during rotational lift:

Direct shear:

Maximum weld shear stress occurs at lift angle 25.00; lift force = 2782.6274 lbf
Aweld = 0.707*tw*(2*L3 + B)
= 0.707*0.2500*(2*5.0000 + 7.0000) = 3.0048 in
t

= Fr * cos() / Aweld
= 2783 * cos(25.0) / 3.0048 = 839.3100 psi

= Fr * sin() / Aweld
= 2783 * sin(25.0) / 3.0048

= 391.3770 psi

Torsional shear:
Weld centroid:

Ybar = L32 / (2*L3 + B)

= 5.00002 / (2*5.0000 + 7.0000) = 1.4706"

96/109

Second polar moment of area:

J = 0.707*tw*((8*L33 + 6*L3*B2 + B3) / 12 - L34 / (2*L3 + B))

= 0.707*0.2500* ( (8*5.00003 + 6*5.0000*7.00002 + 7.00003) / 12 - 5.00004 / (2*5.0000 + 7.0000))

= 34.93 in4

Radial distance from centroid to weld:

r = sqr( (Xbar)2 + (L3 - Ybar)2 )

= sqr( (0.5*7.0000)2 + (5.0000 - 1.4706)2 )

= 4.9706"

r = arctan( (L3 - Ybar) / (Xbar) )

= arctan( 3.5294 / 3.5000 )

= 45.24

= M*r/J

= [F() * cos() * (L + L3 - Ybar)] * r / J

= (2783 * cos(25.0) * 15.5294) * 4.9706 / 34.9350
= 5572 psi
ratio

= sqr( (t + 2*sin(r))2 + (s + 2*cos(r))2 ) / allowable 1.0

= sqr ( (839.3100 + 5572.2808*sin(45.24))2 + (391.3770 + 5572.2808*cos(45.24) )2 ) / 13320.00
= 0.48

Acceptable

Collar Weld Stress:

c = Fr / Aweld
= 6703 / (2*0.707*0.2500**2.5000) = 2414.1299 psi
ratio = c / allowable

1.0

= 2414.13 / 13320.00 = 0.18

Acceptable

Pad Weld Stress

Direct shear:

Maximum weld shear stress occurs at lift angle 25.00; lift force = 2782.6274 lbf
Aweld = 0.707*twp*(2*Lp + Bp)
= 0.707*0.5903*(2*7.2500 + 7.5000) = 9.1807 in
t

= Fr * cos() / Aweld
= 2783 * cos(25.0) / 9.1807 = 274.6960 psi

= Fr * sin() / Aweld
= 2783 * sin(25.0) / 9.1807

= 128.0930 psi

97/109

Torsional shear:
Weld centroid:

Ybarp = Lp2 / (2*Lp + Bp)

= 7.25002 / (2*7.2500 + 7.5000) = 2.3892"
Second polar moment of area:

Jp = 0.707*twp*((8*Lp3 + 6*Lp*Bp2 + Bp3) / 12 - Lp4 / (2*Lp + Bp))

= 0.707*0.5903* ( (8*7.25003 + 6*7.2500*7.50002 + 7.50003) / 12 - 7.25004 / (2*7.2500 + 7.5000))

= 153.37 in4

Radial distance from centroid to weld:

rp = sqr( (Xbarp)2 + (Lp - Ybarp)2 )

= sqr( (0.5*7.5000)2 + (7.2500 - 2.3892)2 )

= 6.1392"

r = arctan( (Lp - Ybarp) / (Xbarp) )

= arctan( 4.8608 / 3.7500 )
2

= 52.35

= M * rp / Jp
= [F() * cos() * (L + Lp - Ybarp)] * rp / Jp
= (2783 * cos(25.0) * 16.8608) * 6.1392 / 153.3736
= 1702 psi

ratio

= sqr( (t + 2*sin(r))2 + (s + 2*cos(r))2 ) / allowable 1.0

= sqr ( (274.6960 + 1702.0422*sin(52.35))2 + (128.0930 + 1702.0422*cos(52.35) )2 ) / 13320.00
= 0.15

Acceptable

WRC 107 Analysis

Geometry
Height(radial):

0.7875"

Width (circumferential): 7.0000"

Pad Thickness: 0.7870"

Pad Width:

7.5000"
7.2500"

Length

5.0000"

Pad Length:

Fillet Weld Size:

0.2500"

Pad Weld Size: 0.5903"

Location Angle:

0.00 and 180.00

Applied Loads
Maximum stress ratio occurs at lift angle = 90.00 with lift force = 6702.5469 lbf
Radial load:
Pr = 0
lbf
Circumferential moment: Mc = 0
lbf-in
Circumferential shear: Vc = 0
lbf
Longitudinal moment:
ML = 7,914.03lbf-in
Longitudinal shear:
VL = 6,702.55lbf
Torsion moment:
Mt = 0
lbf-in
Internal pressure:
P= 0
psi
Mean shell radius:
Rm = 36.25 in
Shell yield stress:
Sy = 38,000 psi

98/109

Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm/t =28.1663
C1 = 3.75, C2 = 2.75 in
Local circumferential pressure stress = P*Ri/t =0 psi
Local longitudinal pressure stress = P*Ri/2t =0 psi
Maximum combined stress (PL+Pb+Q) = 946 psi
Allowable combined stress (PL+Pb+Q) = +-3*S = +-60,000 psi
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = -113 psi
Allowable local primary membrane (PL) = +-1.5*S = +-30,000 psi
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the lug edge per WRC Bulletin 107
Figure value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

4.7541

0.0876

4C*

5.0777

0.0959

1C

0.1487

0.0967

2C-1

0.1095

0.0967

3A*

0.7152

0.0933

1A

0.0988

0.1078

3B*

2.2559

0.0841

-113

-113

113

113

1B-1

0.0527

0.0878

-475

475

475

-475

Pressure stress*

Total circumferential stress

-588

362

588

-362

Primary membrane
circumferential stress*

-113

-113

113

113

3C*

4.6298

0.0959

4C*

5.145

0.0876

1C-1

0.1583

0.0907

2C

0.1157

0.0907

4A*

0.9505

0.0933

2A

0.0564

0.1016

4B*

0.6102

0.0841

-29

-29

29

29

2B-1

0.0848

0.0887

-756

756

756

-756

Pressure stress*

Total longitudinal stress

-785

727

785

-727

Primary membrane
longitudinal stress*

-29

-29

29

29

Shear from M t

Circ shear from V c

99/109

Long shear from V L

-473

-473

473

473

Total Shear stress

-473

-473

473

473

Combined stress (P L+Pb+Q)

-785

727

785

-727

946

946

946

946

100/109

Note: * denotes primary stress.

Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm/t =72.5
C1 = 4.3403, C2 = 4.2153 in
Local circumferential pressure stress = P*Ri/t =0 psi
Local longitudinal pressure stress = P*Ri/2t =0 psi
Maximum combined stress (PL+Pb+Q) = -2,265 psi
Allowable combined stress (PL+Pb+Q) = +-3*S = +-60,000 psi
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = -727 psi
Allowable local primary membrane (PL) = +-1.5*S = +-30,000 psi
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the pad edge per WRC Bulletin 107
Figure value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

8.4883

0.1179

4C*

11.2539

0.1188

1C

0.0891

0.1189

2C-1

0.056

0.1189

3A*

2.7847

0.1186

1A

0.0809

0.1303

3B*

7.9343

0.1174

-727

-727

727

727

1B-1

0.0343

0.1169

-1,538

1,538

1,538

-1,538

Pressure stress*

Total circumferential stress

-2,265

811

2,265

-811

Primary membrane
circumferential stress*

-727

-727

727

727

3C*

8.4363

0.1188

4C*

11.281

0.1179

1C-1

0.0901

0.1182

2C

0.0577

0.1182

4A*

4.7873

0.1186

2A

0.041

0.1325

4B*

2.7273

0.1174

-260

-260

260

260

2B-1

0.0473

0.1243

-1,993

1,993

1,993

-1,993

Pressure stress*

Total longitudinal stress

-2,253

1,733

2,253

-1,733

Primary membrane
longitudinal stress*

-260

-260

260

260

Shear from M t

101/109

Circ shear from V c

Long shear from V L

-795

-795

795

795

Total Shear stress

-795

-795

795

795

Combined stress (P L+Pb+Q)

-2,265

1,733

2,265

-1,733

1,590

1,590

1,590

1,590

Note: * denotes primary stress.

102/109

Tail lug

Geometry Inputs
Attached To

Cylinder #1

Material

A36

Orientation

Longitudinal

Distance of Lift Point From Datum

10.0000"

Angular Position

90.00

Length of Lug, L

10.0000"

Height of Lug, H

5.0000"

Thickness of Lug, t

0.5000"

Hole Diameter, d

1.0000"

Load Eccentricity, a1

1.0000"

Distance from Load to Shell or Pad, a2

2.5000"

Weld Size, tw

0.2500"

Width of Pad, Bp

1.5000"

Length of Pad, Lp

11.0000"

Pad Thickness, tp

0.5000"

Pad Weld Size, twp

0.2500"

Load Angle Normal to Vessel,

0.0000

Load Angle from Vertical,

-90.0000

Intermediate Values
Load Factor

1.5000

Vessel Weight (new, incl. Load Factor), W

13405 lb

Lug Weight (new), Wlug

10 lb

103/109

Distance from Center of Gravity to Top Lug, l1

110.1947"

Distance from Center of Gravity to Tail Lug, l2

59.8053"

Distance from Vessel Center Line to Tail Lug, l3

39.5000"

Allowable Stress, Tensile, t

19980 psi

Allowable Stress, Shear, s

13320 psi

Allowable Stress, Bearing, p

29970 psi

Allowable Stress, Bending, b

22201 psi

Allowable Stress, Weld Shear, allowable

13320 psi

Allowable Stress set to 1/3 Sy per ASME B30.20

No

Summary Values
Required Lift Pin Diameter, dreqd

0.6444"

Required Lug Thickness, treqd

0.2899"

Lug Stress Ratio, ratio

0.13

Weld Shear Stress Ratio, ratio

0.27

Lug Design

Acceptable

Local Stresses

Acceptable

Lift Forces
Lift force on lugs during rotational lift (0 90):
2*Ftop = W*(l2*cos() + l3*sin()) / (l1*cos() + l2*cos() + l3*sin() )
Ftail = W - (2 * F)

[]

Ftop[lbf]

Ftail[lbf]

2358

8689

15

2613

8180

30

2872

7661

45

3177

7051

60

3605

6196

75

4376

4654

90

6703

104/109

01

2358

8689

02

2358

8689

03

2358

8689

1Lift

angle at maximum lug stress.

2Lift

angle at maximum weld stress.

3Lift

angle at maximum pad weld

stress.
Lug Pin Diameter - Shear stress

dreqd

(2 * Fr / ( * s))0.5

(2 * 8689.2 / ( * 13320.0))0.5

0.6444"

0.6444 / 1.0000

0.64

dreqd / d =

/ s

Acceptable

Fr / A

Fr / (2*(0.25**d2))

8689.2 / (2 * (0.25 * * 1.00002))

5531.7422 psi

5531.74 / 13320.00

0.42

Acceptable

Lug Thickness - Tensile stress

treqd

Fr / ((L - d) * t)

8689.2 / ((10.0000 - 1.0000)*19980.0) =

0.0483"

0.0483 / 0.5000

0.10

treqd / t =

/ t

Acceptable

Fr / A

Fr / ((L - d) * t)

8689.2 / ((10.0000 - 1.0000)*0.5000)

1930.9423 psi

1930.94 / 19980.00

0.10

Acceptable

Lug Thickness - Bearing stress

treqd

Fv / (d * p)

8689.2 / (1.0000 * 29970.0) =

0.2899"

treqd / t

0.2899 / 0.5000

0.58

Fv / Abearing

Fv / (d * (t))

8689.2 / (1.0000 *(0.5000)) =

17378.4805 psi

17378.48 / 29970.00

0.58

/ p

Acceptable

Acceptable

105/109

Lug Thickness - Shear stress

treqd

[Fv / s] / (2*Lshear)

(8689.2 / 13320.0) / (2*2.5000) =

0.1305"

treqd / t

0.1305 / 0.5000

0.26

Fv / Ashear

Fv / (2 * Lshear * t)

8689.2 / (2*2.5000*0.5000) =

3475.6960 psi

3475.70 / 13320.00

0.26

/ s

Acceptable

Acceptable

Lug Plate Stress

Lug stress tensile + bending during lift:

ratio

[Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1.0

[(Ftail() * cos() ) / (t * L * t)] + [(6 * abs(Ftail() * sin() * Hght - Ftail() * cos() * a1) ) / (t * L2 * b)]
1.0

8689*cos(0.0) / (0.5000*10.0000*19980.0) + 6*abs(8689*sin(0.0)*2.5000 - 8689*cos(0.0)*1.0000) /

(0.5000*10.00002*22201.1)

0.13

Acceptable

Weld Stress

Weld stress, tensile, bending and shear during lift:

Direct shear:

Maximum shear stress occurs at lift angle 0.00; lift force = 8689.2402 lbf
Aweld

= 2*(0.707)*tw*(L + t)
= 2*(0.707)*0.2500*(10.0000 + 0.5000) = 3.7118 in

= Ftail * cos() / Aweld

= 8689 * cos(0.0) / 3.7118 = 2341.0090 psi

= Ftail * sin() / Aweld

= 8689 * sin(0.0) / 3.7118

= 0.0000 psi

= M*c/I
= 3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * h * L * (3*t + L))
= 3 * abs(8689 * sin(0.0) * 2.5000 - 8689 * cos(0.0) * (1.0000)) / (20.3263)
= 1282.4658 psi

ratio = sqr( (t + b)2 + s2 ) / allowable 1.0

= sqr ( (2341.0090 + 1282.4658)2 + (0.0000)2 ) / 13320.00

106/109

= 0.27

Acceptable

Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:

Maximum shear stress occurs at lift angle 0.00; lift force = 8689.2402 lbf
Aweld

= 2*(0.707)*twp*(Lp + Bp)
= 2*(0.707)*0.2500*(11.0000 + 1.5000) = 4.4188 in

= Ftail * cos() / Aweld

= 8689 * cos(0.0) / 4.4188 = 1966.4480 psi

= Ftail * sin() / Aweld

= 8689 * sin(0.0) / 4.4188

= 0.0000 psi

= M*c/I
= 3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * hp * Lp * (3*Wp + Lp))
= 3 * abs(8689 * sin(0.0) * 3.0000 - 8689 * cos(0.0) * (1.0000)) / (30.1359)
= 865.0062 psi

ratio = sqr( (t + b)2 + s2 ) / allowable 1.0

= sqr ( (1966.4480 + 865.0062)2 + (0.0000)2 ) / 13320.00
= 0.21

Acceptable

EN 13445 Lift Lug Procedure

Geometry Inputs - EN13445
Nominal Vessel Thickness, en

0.5000"

Pad Thickness, e2

0.5000"

Length of Lug, b1

10.0000"

Width of Pad, b2

1.5000"

Length of Pad, b3

11.0000"

Intermediate Values - EN13445

Equivalent Diameter of Vessel at Lug, IDeq

72.0000"

Shell Allowable Stress, f

20000 psi

Pad Allowable Stress, f2

19980 psi

Design Factor, K2

1.2500

Summary Values - EN13445

Force on Vessel, Fr

8689 lbf

107/109

Maximum Allowable Load, FRmax

12288 lbf

Load Acceptance Ratio, FR / FRmax

0.7071

Lug Design

Acceptable

Equivalent Inner Diameter

IDeq

cylinder inner diameter

IDeq

72.0000"

Applied Force
Fr
= = force on vessel at lug
Ftail
Ftail= W[1 - (l2*cos() + l3*sin()) / (l1*cos() + l2*cos() + l3*sin() )]

= 13405.094 * (1 - (59.805 * cos(0.0000) + 39.500 * sin(0.0000)) / (110.195 * cos(0.0000) + 59.805 * cos(0.0000) + 39.500
= 8689.2402 lbf
where

'l1' is the distance between the center of gravity and the top lug
'l2' is the distance between this tailing lug and the center of gravity
'l3' is the distance between the vessel centerline and this tailing lug

Lug factors

line load factor

b / sqr(IDeq*en)

11.0000/ sqr(72.0000*0.5000)

1.833

ratio between local membrane stress and local bending stress

min(0.08*, 0.2)

0.147

global membrane stress

P*IDeq / (2*en)

0 * 72.0000 / (2 * 0.5000)

0.0000 psi

ratio between global membrane stress and allowable

stress

m / (K2*f)

0.000 / (1.2500*20000)

0.0000

1 / (1.2*sqr(1 + 0.06*2))

1 / (1.2*sqr(1 + 0.06*1.83332))

0.7602

1 / (0.6*sqr(1 + 0.03*2))

1 / (0.6*sqr(1 + 0.03*1.83332))

K13

K14

108/109

K15

K15

1.5885

min(1 + 2.60*(IDeq/en)0.30* b2 /
IDeq, 2.0)

min(1 +
2.6*(72.0000/0.5000)0.30*1.5000/72.0000,
2.0)

1.2406

Bending Limit Stress

K1

(1 - 22) / ( (1/3 + 1*2) + sqr( (1/3 + 1*2)2 + (1 - 22)*12 ) )

(1 - 0.00002) / ( (1/3 + 0.1467*0.0000) + sqr( (1/3 + 0.1467*0.0000)2 + (1 - 0.00002)*0.14672

))

1.4337

K1 * K2 * f

1.4337*1.2500*20000.0000

35842 psi

Maximum Allowable Load

FRmax

K15*b*en2 / (K13|*cos()| + K14*|(a2 + e2*SRpad)*sin() - a1*cos()| / b3)

1.2406*35841.9492*(0.5000)2 / (0.7602*|cos(0.0000)| + 1.5885*|(2.5000 + 0.5000*0.9990)*sin(0.0000)

- 1.0000*cos(0.0000) | / 11.0000)

12288 lbf

109/109