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KLM Technology Group

Rev: 01 Sept 2012

www.klmtechgroup.com

KLM Technology Group #03-12 Block Aronia, Jalan Sri Perkasa 2 Taman Tampoi Utama 81200 Johor Bahru Malaysia

SPECIFICATION FOR INSTRUMENTATION DESIGN (PROJECT STANDARDS AND SPECIFICATIONS)

1.0 GENERAL 2.0 SCOPE 3.0 REFERENCED CODES AND STANDARDS 4.0 BASIC OF DESIGN AND FABRICATIONS 4.1 Instrument Terminology and Symbols 4.2 Design Documents 4.3 Package Units 5.0 MATERIALS OF CONSTRUCTION 5.1 General 6.0 DETAILED SPECIFICATION 6.1 General 6.2 Flow Instrumentation 6.3 Level Instrumentation 6.4 Pressure Instrumentation 6.5 Temperature Instrumentation 6.6 Analyzer Instrumentation 6.7 Control Valves 6.8 Control Room Instruments 6.9 Instrument Connections 6.10 Instrument Air Supply Piping Systems 6.11 Instrument Process Piping 6.12 Instrument Cables 6.13 Instrument Electrical Wiring 6.14 Instrument Accessibility 7.0 ATTACHMENT 1

2 2 2 5 5 5 6 6 6 7 7 8 9 10 11 13 14 15 23 25 26 27 37 38 41

KLM Technology Group

SPECIFICATION FOR INSTRUMENTATION DESIGN (PROJECT STANDARDS AND SPECIFICATIONS)

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1.0 SCOPE 1.1 The Purpose of this specification is to provide the minimum mandatory requirements for the design of the Instrumentation for the projects 1.2 Any conflicts between this specification and other application shall be resolved in writing by the Instrument Team of PROJECT. 2.0 REFERENCED CODES AND STANDARDS Referenced Industry Codes and Standards The industry Codes and Standards referenced in and/ or applicable to this document are listed below. The latest revision number and/ or issue date of each referenced industry Codes or Standards is relevant if later than those indicated below. ISA ISO-5167 ANSI-B16.5 ANSI-B16.104 ANSI-B31.3 ANSI-C2 ISA-MC96.1 ISA-S5.1 ISA-S5.2 ISA-S5.3 ISA-S5.4 API : Standards and Instrumentation Recommended Practices for

: Orifice Metering of Natural Gas : Pressure and Temperature Ratings : Control Valve Seat Leakage : American Standard Code for Pressure Piping : National Electrical Safety Code : Temperature Measurement Thermocouples : Instrumentation Symbols and Identification : Binary Logic Diagrams for Process Operations : Graphic Symbols for DCS/ Shared Instrumentation Logic and Computer Systems : Instrument Loop Diagrams : Manual of Petroleum Measurement Standards Display

KLM Technology Group

SPECIFICATION FOR INSTRUMENTATION DESIGN (PROJECT STANDARDS AND SPECIFICATIONS)

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API-2531 API-RP-550

: Mechanical Displacement Meter Provers : Manual on Installation of Refinery Instruments and Control Systems

Part I Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8 Section 9 Section 10 Section 11 Section 12 Section 13 Part II Part III Part IV

: Process Instrumentation and Control : Flow : Level : Temperature : Pressure : Automatic Controllers : Control Valves and Accessories : Transmission Systems : Seals, Purges, and Winterizing : Air Supply Systems : Hydraulic Systems : Electrical Power Supply : Control Centres : Alarms and Protective Devices : Process Stream Analyzers : Fired heaters and Inert Gas Generators : Steam Generators

KLM Technology Group

SPECIFICATION FOR INSTRUMENTATION DESIGN (PROJECT STANDARDS AND SPECIFICATIONS)

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AGA 7 ASME ASME VIII

: Measurement of Fuel Gas by Turbine Meter : Boiler and Pressure Vessel Code Section : Rules for Construction of Pressure Vessels : Design and Installation of Pressure Relieving Systems in Refineries : Wiring Practices for Hazardous (Classified) Location Instrument : Intrinsic Safety : Flow Equations for Sizing Control Valves : Uniform Face-to-Face Dimensions for Flanged Globe Style Control Valve Bodies : Fire Resisting Characteristics of Electrical Cables : Test on Electric Cables Under Fire Conditions : Fire Test for Soft-Seated Ball Valves : National Electrical Code : Purged and Equipment Pressurised Enclosures for Electrical

API-RP-520 ISA-RP-12.6 Part I ISA-S75.01 ISA-575.03 IEC 331 IEC 332 API 607 NFPA 70 NFPA 496 EN50020/ 50039 ANSI/ISA 584.01 IEC-61508 IEC-61511 ISA S50.02

: Intrinsically Safe Electrical Apparatus and Circuits for Use in Explosive Atmosphere : Application of Safety Instrumented Systems for the Process Industries : Safety Standard for Safety Instrumented Systems (SIS) : Functional Safety Instrumented Systems for the Process Industry Sector : Fieldbus Standard for Use in Industrial Control Systems

KLM Technology Group

SPECIFICATION FOR INSTRUMENTATION DESIGN (PROJECT STANDARDS AND SPECIFICATIONS)

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API MPMS 14.3

: Natural Gas Fluids Measurement (formerly ANSI/API2530)

3.0 BASIC OF DESIGN AND FABRICATIONS 3.1 Instrument Terminology and Symbols 3.1.1 Instruments, controls and systems required to measure, monitor, control, and protect the process are to be shown on the Piping and Instrument Diagrams (P&IDs) in sufficient detail to fully identify and illustrate each instrument loop and its components, using instrument symbols with identification tag numbers and/ or symbols with identification tag numbers and/ or symbols in accordance with ISA S 5.1. 3.1.2 Vendors of packaged equipment and systems shall furnish similar to P& IDs to show the instrumentation that they are to furnish. 3.2 Design Documents 3.2.1 All instrumentation for the PROJECT will be listed in an Instrument Index that as a minimum will include tag number, service description, P&ID number, equipment or line number, specification number, instrument location drawing number, installation detail numbers, interconnection wiring diagram number and etc. 3.2.2 Instrument Loop Diagrams, when required, are to be prepared in accordance with the ISA S 5.4 format. 3.2.3 Logic Diagrams when required, to show emergency shutdown systems, interlock systems, and other discrete input logic systems are to be prepared in accordance with ISA S 5.2. 3.2.4 Instrument Location Plan drawings are to be prepared to show the physical location of field instrumentation 3.2.5 Instrument Installation Details are to be prepared to show process piping details and relative location of the instrument to the process connection, instrument mounting, pneumatic and electrical connection, and insulations details.

KLM Technology Group

SPECIFICATION FOR INSTRUMENTATION DESIGN (PROJECT STANDARDS AND SPECIFICATIONS)

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3.2.6 Instrument Interconnection Diagrams are to be prepared to define the point to point physical wiring between field instrument, junction box, and control room instrument wiring terminations. 3.3 Package Units 3.3.1 Instruments which are furnished as part of a proprietary or standardized equipment package are to be complied with this specification. 3.3.2 Local control panels and special monitoring and control systems for local and/or remote mounting, such as, combustion control, surge control, and vibration monitors for package units are to be furnished by the package Vendor and are to be tested with the unit wherever possible 3.3.3 Refer to Summary of Instrument & Control System for Package system for the PROJECT. (Attachment No. 1) 4.0 MATERIALS OF CONSTRUCTION 4.1 General 4.1.1 Wetted Parts of all Instruments are to be suitable for the specified process service conditions and related Piping Class with the Piping Material Specification. 4.1.2 Special requirements for materials of construction for high or low temperature service, corrosive and/or erosive service, etc., when required, are to be as defined in the Piping Material Specification. 4.1.3 Materials for gaskets and bolts, when they are to be furnished by instrumentation vendors, are to be in accordance with the Piping Materials Specifications.

KLM Technology Group

SPECIFICATION FOR INSTRUMENTATION DESIGN (PROJECT STANDARDS AND SPECIFICATIONS)

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5.0 DETAILED SPECIFICATION 5.1 General 6.1.1 Instrument Tagging 1) An identification tag showing the instrument tag number assigned on the Instrument Data Sheet is to be attached to each piece of instrumentation by the equipment vendor. 2) Tags for instruments located in the field are to be stainless steel or other equally weather resistant material, permanently fastened to the equipment with stainless steel wire, screws or pins. 6.1.2 Painting 1) Vendors standard colors are to be used for all field instrumentation and local control panels, unless other requirements. 2) Instrument mountings, junction boxes, and other field located material are to be primed and painted in accordance with the Vendor recommendation. 6.1.3 Electrical Equipment and Enclosures Electrical or electronic instruments and their enclosures are to be suitable for the area electrical classification. 6.1.4 Signal Transmission Systems 1) Fieldbus type signal to be used for transmitters and valve positioned in general. 2) Electronic transmitters and controllers are to be designed for a proportional output signal of 4-20 milliamps into a 600 ohms minimum loop resistance when powered at 24 volt DC over a two conductor signal/power transmission circuit. 3) Pneumatic transmitters are to be desired for a proportional output signal of 0.2 1.0 kg/cm2g when powered a 1.4kg/cm2g air supply pressure.

KLM Technology Group

SPECIFICATION FOR INSTRUMENTATION DESIGN (PROJECT STANDARDS AND SPECIFICATIONS)

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4) Temperature signals may be direct wired from thermocouple/ RTDs to temperature transmitters and analogue (4-20mA) signal to be connected to Control Room. In case of package system, temperature signals can be wired from thermocouples/ RTDs to Control Panel as Vendor recommendation. 5) Exd type for Hazardous Area to be used and certified by the appropriate agency either as individual pieces and/ or for use in complete instrument. 5.2 Flow Instrumentation 5.2.1 Primary Elements 1) Concentric, sharp edge, paddle type orifice plates fabricated in accordance with ISO 5167 and others 2) If type stainless steels are not suitable for the process condition, other materials may be substituted as required by the Piping Materials Specification. 3) Orifice plate data is to be stamped on the upstream side of the paddle 4) Orifice plate thickness are to be as follows: Line Size 1-1/2 inch to 6 inch 6 inch to 16 inch 18 inch to 24 inch

Thickness 3 mm 6 mm 9 mm

5) Special conditions may dictate the use of other flow measuring devices such as the following: a) Quadrant edge plates or segmental wedges are to be used for high viscosity or low Reynolds number conditions. b) Venturi-tubes, low-loss flow tubes, or flow nozzles are to be used to minimize the non-recovered pressure loss and/or the upstream and downstream straight lengths of pipe, or for dirty services. c) Averaging pitot tubes may be considered for applications in very large lines and utility supply lines. d) Meter run shall be followed as per Vendor Requirements.