Technical Catalog

ACS 100 ACS 140 ACS 400 Adjustable Frequency Drives

ABB Automation Inc.

ABB

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Product Overview

ACS 100 1/6 - 3 HP, 200 - 240 V both Single and Three Phase Protected Chassis Standard with Optional NEMA 1 Enclosure Kit Available Operator Panel Standard Flange, Wall or DIN Rail Mounting Heatsinkless Models

ACS 140 1/6 - 3 HP, 200 - 240 V both Single and Three Phase 1/2 - 3 HP, 380 - 480 V Protected Chassis Standard with Optional NEMA 1 Enclosure Kit Available Operator Panel Standard Flange, Wall or DIN Rail Mounting Heatsinkless Models RS232 Modbus Serial Communications PID Setpoint Control Standard

ACS 400 3 - 40 HP, 200 - 240 V 3 - 50 HP, 380 - 480 V NEMA 1 Enclosure Standard with Optional NEMA 4 and NEMA 12 Enclosures Available RS485 Modbus Serial Communication Standard PID Setpoint Control standard

The ACS 100, ACS 140 and ACS 400 are microprocessor-based pulse width modulated (PWM) adjustable frequency AC drives. These drives take advantage of sophisticated microprocessor control and advanced IGBT power switching technology to deliver excellent performance control of AC motors for a wide range of applications.

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Standard Features

Input Power
Voltage: (ACS 100, ACS 140) 1-phase and 3-phase, 200 to 240 V, 10 %, (ACS 140, ACS 400) 3-phase, 380 to 480 V, 10 % Frequency: 48 to 63 Hz Power Factor: approx. 0.98

Environmental limits
Ambient temperatures: Output current = I2, fswitch = 4 kHz: 0 to 40 C ACS 100/140 additionally: Output current = 0,8 I2, fswitch = 4 kHz: 0 to 50 C Output current = I2, fswitch = 8 kHz: 0 to 30 C Output current = 0.9 I2, fswitch = 8 kHz: 30 to 40 C Output current = 0.75 I2, fswitch = 16 kHz: 0 to 30C 1) ACS 400 additionally: Output current = 0.9 I2, fswitch = 4 kHz: 0 to 50 C Output current = 0.8 I2, fswitch = 8 kHz: 0 to 40 C Altitude: Output current = I2: 0 to 1000 m Output current reduced by 1 % per 100 m over 1000 m to 2000 m Relative humidity: less than 95 % (non-condensing) Protection class: (ACS 100/140) Protected Chassis, (ACS 400) NEMA 1 Paint color: NCS 1502-Y, RAL 9002, PMS 420 C Contamination levels: no conductive dust, corrosive liquids or gases (IEC 721-3-3)

Motor connection
3-phase, from 0 to USUPPLY (ACS 100/140) 0 to 300 Hz, (ACS 400) 0 to 250 Hz Continuous loading capability (constant torque at a max. ambient temperature of 40C): Rated output current I2. Overload capacity (at a max. ambient temp. of 40C): at constant torque 1.5 x I2N, for 1 minute every 10 minutes at constant torque 1.25 x I2N, for 2 minutes every 10 minutes Switching frequency: (ACS 100/140) Standard 4 kHz, Low-noise 8 kHz, Silent 16 kHz*, (ACS 400) Standard 4 kHz, Low-noise: 8 kHz Acceleration time: 0.1 to 1800 s Deceleration time: 0.1 to 1800 s Voltage: Frequency:

Product compliance
Low Voltage Directive 73/23/EEC with supplements EMC Directive 89/336/EEC with supplements Quality assurance system ISO 9001 and ISO 14001 CE, UL, cUL and C-Tick approvals

Programmable control connections

Two analog inputs (only one in ACS 100): Voltage signal: 0 (2) to 10 V, 200 k single-ended Current signal: 0 (4) to 20 mA, 500 single-ended Potentiometer reference value: 10 V 2 % max. 10 mA, 1 k R 10 k Response time: 60 ms Resolution: 0.1 % Accuracy: 1 % Analog output (ACS 140/400): 0 (4) to 20 mA, load <500 Auxiliary voltage (ACS 100/140): 12 V DC, max. 100 mA (ACS 400): 24 V, max. 250 mA Five digital inputs (only three in ACS100): 12 V 24 V DC with internal or external supply, PNP and NPN In ACS 100 ABB standard, 3-wire or alternate Input impedance: 1.5 k Response time: 9 ms Two relay outputs (only one fault relay in ACS 100): Switching voltage: 12 to 250 VAC or max 30 VDC/0.5 A Maximum continuous current: 10 mA to 2 A Control Panel

Options
NEMA 1 Enclosure Kit for ACS 100 and ACS 140 NEMA 4 and NEMA 12 Enclosures for ACS 400 Extended Control Panel Cable EMC input lters for First Environment Braking units and choppers ACS 140/400: RS 485/232 adapter DriveWindow Light ACS 400: DDCS adapter for eldbus modules
1)

Except ACS 143-1K1-3 and ACS 143-2K1-3 where output current = 0.55 x I2 , fSWITCH =16 kHz: 0 to 30 C

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Specications
Input Connection
Voltage (VIN): 230 V Units (ACS 100/140 1/6 - 3 HP) - 1 Phase 200 - 240 V 10% 230 V Units (ACS 100/140 1/6 - 3 HP) - 3 Phase 200 - 240 V 10% 230 V Units (ACS 400 3 - 40 HP) - 3 Phase 200 - 240 V 10% 480 V Units (ACS 140 1/2 - 3 HP, ACS 400 3 - 40 HP) - 3 Phase 380 - 480 V 10 % 48 to 63 Hz 0.98 3-phase, from 0 to VIN(VMAX at Field Weakening Point) 0 to 250 Hz (ACS 100/140 - 300 Hz) 0.1 Hz Digital, 10 bit Analog Input 1 & 2 4.0, 8.0 or 16.0 kHz Rated IN (IN: Rated Current), fs = 4kHz 1.5 X IN, for 1 minute every 10 minutes (ACS 400) 30 to 250 Hz, (ACS 100/140) 300 Hz 0.1 to 1800 seconds 0.1 to 1800 seconds (ACS400) NEMA Type 1, NEMA Type 12 and NEMA Type 4, (ACS100/140) Protected Chassis

Frequency: Power Factor (for Fundamental):

Motor connection
Voltage: Output Frequency: Frequency Resolution: Switching Frequency fS: Continuous Output Current: Constant Torque: Overload Capacity: Constant Torque: Field Weakening Point: Acceleration Time: Deceleration Time: Enclosure:

Environmental Limits: Ambient Operating Temperature (fS = 4 kHz): Variable Torque (NEMA Type 1 & NEMA Type 12): 32 to 104 F (0 to 40 C) Storage Temperature: 4 to 158 F (-20 to 70 C) Cooling Method: (ACS 400) Integral Fan(s), (ACS 100/140) Natural Convection up to 1.5 HP Relative Humidity: max 95%, no condensation allowed Altitude Maximum: 3300 ft. (1000 m) above sea level (100% load) 1 % derating every 330 ft. above 3300 ft. Agency Approval: UL, cUL, CE

External Control Connections

Two Programmable Analog Inputs (ACS 140/400): Voltage Reference: 0 (2) to 10 V, 200 k , Single Ended Current Reference: 0 (4) to 20 mA, 500 , Single Ended Potentiometer: 10 VDC, 10 mA (1k to 10 k ) Auxiliary Voltage: (ACS 400) 24 VDC, max 250 mA, (ACS 100/140) 12 VDC, max 100 mA Five Programmable Digital Inputs: (ACS 400) 24 VDC, (ACS 100/140) 12 VDC Response Delay: < 8 ms One Programmable Analog Output: (ACS 140/400) 0 (4) to 20 mA, 500 max. Two Programmable Relay (Form C) Outputs: (ACS 100) One Fault Relay Output Max. Switching Voltage: 30 VDC / 250 VAC Max. Switching Current: 8 A / 24 VDC, 8 A / 250 VAC Max. Switching Power: 2000 VA / 250 VAC Max. Continuous Current: 2 A Response Delay: < 10 ms Protections: Overcurrent Trip Limit: 3.5 x IN instantaneous (ACS 100 1.5 x IN, ACS 140 2.25 x IN) Adjustable Current Regulation Limit: 1.1 x IN (RMS) max Overvoltage Trip Limit: 1.35 x VR Undervoltage Trip Limit: 0.65 x VN Overtemperature (Heatsink): 203 F (95 C) (ACS 100/140: 194 F (90 C)) Auxiliary Voltage: Short Circuit Protected Ground Fault: Protected Short Circuit: Protected Microprocessor Fault: Protected Motor Stall Protection: Protected Motor Overtemperature Protection (I2t): Protected Input Power Loss of Phase: Protected Loss of Reference: Protected Short Circuit Current Rating: 65,000 RMS Symmetrical Amperes (ACS 400 ONLY) Input Line Impedance: 3% with Standard Internal Reactors (ACS 400 ONLY)

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Parameters, Macros and Protection

standard feature Functions

Start; normal/ying/torque boost Start; premagnetizing IR compensation Stop; ramp/coasting Stop; DC brake DC hold U/f -ratio; linear/square Acceleration/deceleration 1 (s) Acceleration/deceleration 2 (s) S-ramp; fast/medium/slow Preset speeds Critical frequencies Slip compensation

ACS 100

ACS 140

ACS 400

0.1 1800

0.1 1800 0.1 1800

0.1 1800 0.1 1800 7 2

7 2

Application Macros
Factory ABB Standard 3-wire Alternate Motor potentiometer Hand/Auto Control PID Control (process) Premagnetize Pump and Fan Control (PFC)

Protection, fault functions

Overload protection Stall protection Output overcurrent Output short circuit Ground fault, motor cable Under load Network failure Low input signal level (AI<min) Panel fault Over voltage Under voltage External fault Automatic fault reset, under voltage Automatic fault reset, over voltage, over current, AI<min Fault history

Supervision functions (programmable) 1)

Speed Current Torque Output power Reference setpoint
1)

Many other signals can also be monitored, please refer to the appropriate user's manual.

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Technical Data
1-phase Supply Voltage 200 - 240 V 10 %
Standard series
Order code ACS 101ACS 141K18-1 K25-1 K37-1 K75-1 1K1-1 1K6-1 2K1-1 2K7-1 4K1-1 Nominal motor P N 3) HP 0.16 0.25 0.33 0.5 0.75 1.0 1.5 2.0 3.0 Nominal ratings Frame Input Output size/ current current weight lbs. A A A/1.98 2.7 1.0 A/1.98 4.4 1.4 A/1.98 5.4 1.7 A/1.98 3.2 2.2 A/1.98 9.0 3.0 B/2.64 10.8 4.3 C/3.52 14.8 5.9 C/3.52 18.2 7.0 D/4.18 22.0 9.0 Max. output current A4) 1.5 2.1 2.6 3.3 4.5 6.5 8.9 10.5 13.5 Overcurrent (peak) A 3.2 4.5 5.5 7.1 9.7 13.8 19.0 23.5 34.5 Overtemp. (heat sink) oC 90 90 90 90 90 90 95 95 95 Line fuse2) A 6 6 10 10 10 16 16 20 25 Power losses Power Control circuit circuit W 7 10 12 13 19 27 39 48 70 W 8 10 12 14 16 17 18 19 20

Heatsinkless series
The Drives in the heatsinkless series are minimized in volume in order to save space. They are built with a base plate and need to be installed on an external sink to dissipate the heat generated, please refer to the power circuit losses table below. These drives are typically used in machines, where space is limited or increased exibility in installations is required.
Nominal ratings Frame Input Output size/ current current weight I 1N I 2N lbs. A A H/1.76 2.7 1.0 H/1.76 4.4 1.4 H/1.76 5.4 1.7 H/1.76 3.2 2.2 H/1.76 9.0 3.0 H/1.76 10.8 4.3 Overtemp. (heat sink) oC 90 90 90 90 90 90 Power losses Power Control circuit circuit W 7 10 12 13 19 27 W 8 10 12 14 16 17

Order code ACS 101ACS 141H18-1 H25-1 H37-1 H75-1 1H1-1 1H6-1

Nominal motor P N 3) HP 0.16 0.25 0.33 0.5 0.75 1.0

Max. output current A4) 1.5 2.1 2.6 3.3 4.5 6.5

Overcurrent (peak) A 3.2 4.5 5.5 7.1 9.7 13.8

Line fuse2) A 6 6 10 10 10 16

Mounting options, standard series

In addition to the conventional wall mounting and time-saving DIN rail mounting, ACS 100/140 Drives also offer ange-mounting. The heat sink is located outside the enclosure and the majority of the power loss is external to the enclosure, thus reducing the size of the enclosure signicantly.

mounting on DIN rail

wall mounting

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Technical Data
3-phase Supply Voltage 200 - 240 V 10 %

Order code

ACS 143-1) K75-1 1K1-1 1K6-1 2K1-1 2K7-1 4K1-1 ACS 4010004-2-X 0005-2-X 0006-2-X 0009-2-X 0011-2-X 0016-2-X 0020-2-X 0030-2-X 0041-2-X

Nominal motor HP 3) Variable Torque HP 0.5 0.75 1.0 1.5 2.0 3.0 3.0 5.0 7.5 10.0 15 20 25 30 40

Nominal ratings Frame Input Cont. Max Nominal Input Cont. size/ current output output motor HP current output weight current current Constant current VT torque lbs. A/1.76 A/1.76 B/2.42 C/3.30 C/3.30 D/3.74 R1/12.8 " R2/14.8 " R3/40.8 " R4/59.5 " " A 3.2 4.2 5.3 7.2 8.9 12.0 10.6 16.7 24.2 30.8 46.2 59.4 74.8 88.0 114.0 A 2.2 3.0 4.3 5.9 7.0 9.0 10.6 16.7 24.2 30.8 46.2 59.4 74.8 88.0 114.0 A 3.3 4.5 6.5 8.9 10.5 13.5 11.7 18.4 26.2 33.9 50.8 65.3 82.3 96.8 125.4 HP 0.5 0.75 1.0 1.5 2.0 3.0 2.0 3.0 5.0 7.5 10.0 15.0 20.0 25.0 30.0 A 3.2 4.2 5.3 7.2 8.9 12.0 7.5 10.6 16.7 24.2 30.8 46.2 59.4 74.8 88.0 A 2.2 3.0 4.3 5.9 7.0 9.0 7.5 10.6 16.7 24.2 30.8 46.2 59.4 74.8 88.0

Max output current CT A 3.3 4.5 6.5 8.9 10.5 13.5 11.3 15.9 25.1 36.3 46.2 69.3 89.1 112.2 132

Protection limits Line Power losses Power Control fuse2) circuit circuit

A 6 6 6 10 10 16 15 25 30 40 60 80 100 110 150

W 13 19 27 39 48 70 70 110 165 220 330 450 600 740 900

W 14 16 17 18 19 20 6 6 6 6 6 6 6 6 6

1)

Heatsinkless versions also available, see page 7. Order code type: ACS 141-xHx-1. Fuse type: UL class CC or T (symbol KTK-R, JJN or JJS). For non-UL installations IEC269 gG. Use 140 F (60 C) rated power cable (164 F (75 C) if Tamb above 113 F (45 C)). The power ratings in HP apply to most 2- and 4-pole motors. The current ratings are the same regardless of the supply voltages. The rated current of the Drive must be higher than or equal to the rated motor current to achieve the rated motor power given in the table. Overload current allowed for one minute every 10 minutes.

2)

3)

4)

Switching frequency (in kHz): ACS 143-: 4 (Standard), 8 (Low-noise), 16 (silent) ACS 401-: 4 (Standard), 8 (Low-noise) Protection limits/Overvoltage Trip limits - Running V DC: 842 (corr. to 595 V input) - Start inhibit V DC: 661 (corr. to 380 - 415 V input) 765 (corr. to 440 - 480 V input) Protection limits/Undervoltage: - Running V DC: 333 (corr. to 247 V input) - Start inhibit V DC: 436 (corr. to 380 - 415 V input) 505 (corr. to 440 - 480 V input)

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Technical Data
3-phase Supply Voltage 380 - 480 V 10 %

Order code

ACS 143-1) K75-3 1K1-3 1K6-3 2K1-3 2K7-3 4K1-3 ACS 4010004-3-X 0005-3-X 0006-3-x 0009-3-X 0011-3-X 0016-3-X 0020-3-X 0025-3-X 0030-3-X 0041-3-X

Nominal motor HP Variable torque HP 0.5 0.75 1.0 1.5 2.0 3.0 3.0 5.0 7.5 10.0 15 20 25 30 40 50

Nominal ratings Frame Input Cont. Max Nominal Input Cont. size/ current output output motor HP current output weight current current Constant current VT torque lbs. A/1.76 A/1.76 B/2.64 C/4.84 C/4.84 D/6.05 R1/17.8 " " R2/19.8 " R3/40.8 " R4/59.5 " " A 2.0 2.8 3.6 4.8 5.8 7.9 6.2 8.3 11.1 14.8 21.5 29 35 41 56 68 A 1.2 1.7 2.0 2.8 3.6 4.9 6.6 8.8 11.6 15.3 23 30 38 44 59 72 A 1.8 2.6 3.0 4.2 5.4 7.4 7.3 9.7 12.8 16.8 25.3 33 42 48 65 79 HP 0.5 0.75 1.0 1.5 2.0 3.0 2.0 3.0 5.0 7.5 10.0 15.0 20.0 25 30 40 A 2.0 2.8 3.6 4.8 5.8 7.9 4.7 6.2 8.8 11.1 14.8 21.5 29 35 41 56 A 1.2 1.7 2.0 2.8 3.6 4.9 4.9 6.6 8.8 11.6 15.3 23 30 38 44 59

Max output current CT A 1.8 2.6 3.0 4.2 5.4 7.4 7.4 9.9 13.2 17.4 23 34 45 57 66 88

Protection limits Line Power losses Power Control fuse2) circuit circuit

A 6 6 6 6 10 10 10 10 16 16 25 35 50 50 60 80

W 14 20 27 39 48 70 90 120 170 230 330 450 560 660 900 1100

W 14 16 17 18 19 20 6 6 6 6 6 6 6 6 6 6

1)

Heatsinkless versions also available, see page 7. Order code type: ACS 143-xHx-3. Fuse type: UL class CC or T (symbol KTK-R, JJN or JJS). For non-UL installations IEC269 gG. Use 140 F (60 C) rated power cable (164 F (75 C) if Tamb above 113 F (45 C)). The power ratings in HP apply to most 2- and 4-pole IEC 34 motors. The current ratings are the same regardless of the supply voltages. The rated current of the Drive must be higher than or equal to the rated motor current to achieve the rated motor power given in the table. Overload current allowed for one minute every 10 minutes.

2)

3)

4)

Switching frequency (in kHz): ACS 143-: 4 (Standard), 8 (Low-noise),16 (silent) ACS 401-: 4 (Standard), 8 (Low-noise) Protection limits/Overvoltage Trip limits - Running V DC: 842 (corr. to 595 V input) - Start inhibit V DC: 661 (corr. to 380 - 415 V input) 765 (corr. to 440 - 480 V input) Protection limits/Undervoltage: - Running V DC: 333 (corr. to 247 V input) - Start inhibit V DC: 436 (corr. to 380 - 415 V input) 505 (corr. to 440 - 480 V input)

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Technical Data
Connection Diagrams ACS 100 & ACS 140
ACS 100 ACS 140

DI conguration ABB standard

DI conguration default (0)

DI conguration 3-wire

DI conguration default (1)

Frequency reference value from an external current source

Frequency reference value from an external current source

The supply voltage may be switched on only after the cover has been retted and snapped into place. Please refer to the appropriate Users Manual for detailed connection instructions.

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Technical Data
Connection Diagrams ACS 400
ACS 400 ACS 400

DI conguration NPN connected (sink)

DI conguration PNP connected (source)

RS485 Multidrop application Other Modbus devices ACS 400 X3 J2 RS485 interf.

Signal termination is selected by jumper J2 not terminated.

The supply voltage may be switched on only after the cover has been retted and snapped into place. Please refer to the ACS 400 Users Manual for detailed connection instructions.

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Options
Control Panels

ACS100-PAN control panel for ACS 100/140/400

ACS 100/140 drives are provided with a detachable control panel as standard. The ACS-100-PAN can also be used for copying parameters from one ACS 100 to another or from one ACS 140 to another. Firmware versions for each drive must be the same.

ACS-PAN-A control panel for ACS 400

ACS-PAN-A is a detachable multi-lingual alphanumeric control panel with LCD display. The control panel can be used for copying parameters between ACS 400 drives. Firmware versions for each drive must be the same.

control modes fault indicator display modes start/stop units shaft direction menu

control modes display modes menu green LED red LED reset

run indicator shaft direction up/down enter

direction

enter

start/stop

up/down

LOC/REM

direction

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Options
DriveWindow Light Comp-AC set-up and control tool - Win95, Win98, WinNT compatible

DriveWindow Light operates both off- and on-line. No additional PC hardware required. DriveWindow Light uses the PC's RS-232/485 port and Modbus serial communication protocol.

DriveWindow Light features

All software included for drive to screen operation in one package. Off- and on-line viewing and changing of drive parameters. Backup and restore parameters. In a fault situation the parameters can be reloaded resulting in time savings. Monitoring of actual signal values. Datalogger for fast and accurate measurements. Fault logger. DriveWindow Light indicates the reason for the fault, and also collects fault history data from the drive.

Windows-based, user-friendly
ABB's DriveWindow Light is an easy-to-use tool for commissioning and control of drives. It provides even more exibility and operating possibilities for the ACS 140 and ACS 400. It has features for programming, monitoring, trouble shooting and maintenance. It is also an excellent training tool. DriveWindow Light is free of charge and can be downloaded.

Panel Extension Cable Kit for ACS 100/140/400

Mounting Plate or Door Clamp for Cable Mounting Screws with Sleeve Gasket Cable Hole

Control Panel Plastic Clamp with Tape

This option includes: Gasket, 10 ft. (3 m) connection cable ACS...panel, drilling template and all materials needed to mount the panel.

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Options
Fieldbus Control
Fieldbus Control Highlights
Greater Manufacturing Flexibility Drive Control The drive Control Word (16 bit) provides a wide variety of functions from Start, Stop and Reset to Ramp Generator control. Typical setpoint values like Speed and Torque can be transmitted to the drive with 15 bit accuracy. Drive Monitoring Frequency and current can be monitored and used to provide control data for the manufacturing process. Drive Diagnostics Accurate and reliable diagnostic information can be obtained via the drive Alarm and Fault Words, helping to cut drive down-time and production losses. Drive Parameter Handling Total integration of the drives into the production process is achieved by drive parameter reading and writing. Reduced Installation and Engineering Effort Connection A single twisted pair replaces the large amount of control cabling required in conventional systems. This reduces costs and increases system reliability. Commissioning and Assembly The modular machine conguration allows precommissioning of single machine sections and provides easy and fast assembly of the complete installation.

ABB AC Drives can connect to all major automation systems. This is achieved with a dedicated gateway concept between the eldbus systems and ABB Distributed Drive Communication System1) (DDCS). DDCS is a high speed optical link combining fast data transfer and excellent noise immunity. The wide range of eldbus gateways means that the automation system can be chosen independently of the drives.

1)

Available as an option for ACS 400

ACS 140 Gateways

When an RS 232/485 adapter is used, several ACS 140 or ACS 400 drives can be controlled using Modbus protocol.

RS232/485 adapter for ACS 140/400

RS485 terminal X2 LEDs: RxD TxD power

3 (A)

RS485 bus termination jumpers S2 and S3

2 (C) 1 (B)

3 (A) 2 (C) 1 (B)

RS232/RS485 mode select jumper S5 communication speed setting DIP-switch S1 RS232 terminal X4

RS 232/485

RS485 terminal X3

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15

Options
ACS 400 Gateways

The ACS 400 provides a Modbus RS 485 connection. In addition, the following gateways are available for use with the optional DDCS module.

Fieldbus Probus InterBus-S Modbus Modbus Plus1) DeviceNet CANopen2)

Protocol Mode FMS. DP I/O. PCP RTU N.A. N.A. N.A.

Device Prole Adjustable Speed Drives ABB Drives ABB Drives ABB Drives AC Drives, DC Drives Drives and Motion Control

Baudrate (min.-max.) 9.6-1500 kbit/s 500 kbit/s 1.2-19.2 kbit/s 1000 kbit/s 125-500 kbit/s 1000 kbit/s

Service Channel (Parameter R/W) Supported Supported Supported Supported Supported Supported

1) 2)

Software version 1.3 or later is compatible with ACS 400. Fieldbus module version 1.2 or later is compatible with ACS 400.

N.A. = Not Applicable

Gateway Module Technical Data

Power supply Supply voltage: Current consumption: Connections Bus-line: Drive link: Environmental limits Ambient temperature: Altitude: Enclosure Degree of protection: Drive interface Protocol: Baudrate: 24 VDC 10 % 60..160 mA Screw terminals Fiber optics 0..50 C up to 2000 m ASL IP 20 DDCS 4 Mbit/s

DDCS adapter for ACS 400 allows connection of eldbus modules.

DDCS

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Options
EMC Filters Series ACS 100/140-IFxx-x
ABB ACS 100, ACS 140 and ACS 400 drives meet the requirements of the Second Environment as standard. An appropriate EMC lter is required only when operating in the First Environment. Product Standard EN6180003 denes the First Environment as an installation that includes domestic premises. It also includes establisments connected directly,
1-phase supply voltage 200 - 240 V, 0.16 - 3 HP
Drive Model # ACS 101/141K18-1 K25-1 K37-1 K75-1 1K1-1 1K6-1 2K1-1 2K7-1 4K1-1 Filter Model # A B C D E F G H I Max. Motor Cable length ft./m 4 kHz ACS 100/140-1FAB-1 ACS 100/140-1FAB-1 ACS 100/140-1FAB-1 ACS 100/140-1FAB-1 ACS 100/140-1FAB-1 ACS 100/140-1FAB-1 ACS 100/140-1FCD-1 ACS 100/140-1FCD-1 ACS 100/140-1FCD-1
2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 8.48/217 1.65/42 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.19/81 11.26/286 7.37/200 1.65/42 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.19/81 11.26/286 7.37/200 1.65/42 2.28/58 10.71/272 1.0/25 2.28/58 9.25/235 3.19/81 11.26/286 8.15/207 1.65/42 90/30 90/30 90/30 90/30 90/30 90/30 90/30 90/30 90/30

without intermediate transformers, to a low voltage power supply network which supplies buildings used for domestic purposes. A Second Environment installation includes all others than those connected directly to a low voltage power supply network which supports buildings used for domestic purposes.

in/mm in/mm in/mm in/mm

in/mm in/mm in/mm in/mm in/mm Switching Frequency

8 kHz
60/20 60/20 60/20 60/20 60/20 60/20 60/20 60/20 60/20

16 kHz
30/10 30/10 30/10 30/10 30/10 30/10 30/10 30/10 30/10

3-phase supply voltage 380 - 480 V, 0.5 - 3 HP

Drive Model # ACS 143K75-3 1K1-3 1K6-3 2K1-3 2K7-3 4K1-3 Filter order code A
in/mm

B
in/mm

E
in/mm

F
in/mm

G
in/mm

H
in/mm

I
in/mm

in/mm in/mm

Max. Motor Cable length ft./m Switching Frequency 4 kHz 8 kHz 16 kHz
90/30 90/30 90/30 90/30 90/30 90/30 60/20 60/20 60/20 60/20 60/20 60/20 30/10 30/10 30/10 30/10 30/10 30/10

ACS 140-1FAB-3 ACS 140-1FAB-3 ACS 140-1FAB-3 ACS 140-1FAB-3 ACS 140-1FCD-3 ACS 140-1FCD-3

2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.14/81 7.32/186 7.52/191 1.65/42 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.14/81 7.32/186 7.52/191 1.65/42 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.14/81 7.32/186 8.98/228 1.65/42 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.14/81 11.26/286 8.31/211 1.65/42 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.14/81 11.26/286 8.31/211 1.65/42 2.28/58 10.71/272 1.0/25 2.28/58 9.25/235 3.14/81 11.26/286 8.58/218 1.65/42

Filters are provided in a nger-safe protected chassis (IP 20)

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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EMC Filters Series ACS 400-IFx1-3
Selection table and dimensions for IP 20 EMC lters 3-phase supply voltage 380 - 480 V, 3.0 - 37 kW
Drive Model # ACS 4010004 0005 0006 0009 0011 0016 0020 0025 0030 0041 Filter Model # ACS 401IF11-3 IF11-3 IF11-3 IF21-3 IF21-3 IF31-3 IF31-3 IF41-3 IF41-3 IF41-3 A
in/mm

B
in/mm

C
in/mm

D
in/mm

E
in/mm

F
in/mm

G
in/mm

H
NEMA 1 in/mm

H
NEMA 12 in/mm

I
in/mm

Max.1) Motor Cable length ft./m Switching Frequency 4 kHz 8 kHz

300/100 300/100 300/100 300/100 300/100 300/100 300/100 300/100 300/100 300/100 300/100 300/100 300/100 300/100 300/100 300/100 300/100

3.54/90 14.25/362 1.38/35 3.86/98 12.52/318 4.72/120 14.88/378 10.59/269 11.81/300 2.36/60 3.54/90 14.25/362 1.38/35 3.86/98 12.52/318 4.72/120 14.88/378 10.59/269 11.81/300 2.36/60 3.54/90 14.25/362 1.38/35 3.86/98 12.52/318 4.72/120 14.88/378 10.59/269 11.81/300 2.36/60 3.54/90 18.15/461 1.38/35 3.86/98 16.42/417 4.72/120 18.78/477 11.06/281 12.32/313 2.36/60 3.54/90 18.15/461 1.38/35 3.86/98 16.42/417 4.72/120 18.78/477 11.06/281 12.32/313 2.36/60 5.51/140 12.99/330 1.97/50 3.86/98 20.79/528 6.69/170 13.78/350 5.51/140 12.99/330 1.97/50 3.86/98 20.79/528 6.69/170 13.78/350 6.30/160 14.96/380 1.97/50 3.86/98 24.37/619 7.87/200 15.75/400 6.30/160 14.96/380 1.97/50 3.86/98 24.37/619 7.87/200 15.75/400 6.30/160 14.96/380 1.97/50 3.86/98 24.37/619 7.87/200 15.75/400 3.15/80 3.15/80 3.15/80 3.15/80 3.15/80

Selection table and dimensions for NEMA 1 (IP 21) / NEMA 12 (IP 54) EMC lter covers

EMC lter type ACS 401-IF11-3 -IF21-3 -IF31-3

-IF41-3

NEMA 12 protection Cable J K L cover model # diameter in/mm in/mm in/mm IFC-99-001 9-16 1.38/35 1.77/45 max. 1.50/38 IFC-99-002 13-20 IFC-99-002 13-20 1.38/35 1.77/45 max. 1.50/38 IFC-99-003 18-25 IFC-99-004 13-20 2.56/65 3.35/85 max. 1.85/47 IFC-99-005 18-25 IFC-99-006 25-31 IFC-99-005 18-25 2.56/65 3.35/85 max. 1.85/47 IFC-99-006 25-31 IFC-99-007 32-38

M
in/mm

N
in/mm

max. 1.50/38 max. 21/533.5 max. 1.50/38 max. 24.92/633 max. 1.85/47 max. 23.39/594

max. 1.85/47 max. 25.35/644

Always use RFI Ferrite ACS-CHK-A or ACS-CHK-C with series ACS400-IFx1-3 EMC lters. The motor cable, including the shield, must be fed through the hole in the ferrite. Ferrites ACS-CHK-A or ACS-CHK-C are supplied in the same package as the input lter.

Series ACS 400-IF22-3

Dimensions for regular NEMA 1/ IP 21 EMC lter for ACS 400 frequency converter

Converter type ACS 4010004 0005 0006 0009 0011

A in/mm 17.83/453 17.83/453 17.83/453 21.77/553 21.77/553

B in/mm 4.02/102 4.02/102 4.02/102 4.49/114 4.49/114

C in/mm 3.43/87 3.43/87 3.43/87 3.43/87 3.43/87

D in/mm 4.57/116 4.57/116 4.57/116 4.57/116 4.57/116

Max motor cable length

fsw = 4 kHz, fsw = 8 kHz ft./m

30/10 30/10 30/10 30/10 30/10

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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Dynamic Braking Units
Compact-sized braking units with braking chopper and resistor.

Braking unit technical data

Braking unit order code ACS-BRK-A ACS-BRK-B ACS-BRK-C ACS-BRK-D ACS-BRK-F Frequency converter input voltage 200 240 VAC 380 480 VAC 200 240 VAC 380 480 VAC 200 240 VAC 380 480 VAC 200 240 VAC 380 480 VAC 200 240 VAC Resistor OHM 400 150 32 10.5 50 Continuous output W 150 400 2000 7000 400 Max. output 20 s W 350 1000 1000 2400 4500 12000 14000 42000 2400

Dimensions
Braking unit order code ACS-BRK-A ACS-BRK-B ACS-BRK-C ACS-BRK-D ACS-BRK-F Width in/mm 3.54/90 3.54/90 5.91/150 10.63/270 3.54/90 Height in/mm 9.45/240 11.81/300 19.69/500 23.62/600 11.81/300 Depth in/mm 7.09/180 11.22/285 13.66/347 17.72/450 11.22/285 H1 in/mm 7.72/196 9.06/230 19.13/486 22.91/582 9.06/230 W1 in/mm 2.64/67 2.64/67 3.35/136 9.92/252 2.64/67 Weight lbs./kg 2.65/1.2 3.31/1.5 16.53/7.5 45.19/20.5 3.31/1.5

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]