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Check List

The document provides a checklist of items to inspect for various types of equipment during installation. It includes checking that equipment is installed according to design documents and specifications, tagged correctly, preserved properly, and supported adequately. Inspectors are to produce marked-up drawings noting any issues and produce a punch list of defects.

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viddyadrian
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© Attribution Non-Commercial (BY-NC)
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Download as XLS, PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
470 views

Check List

The document provides a checklist of items to inspect for various types of equipment during installation. It includes checking that equipment is installed according to design documents and specifications, tagged correctly, preserved properly, and supported adequately. Inspectors are to produce marked-up drawings noting any issues and produce a punch list of defects.

Uploaded by

viddyadrian
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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1 MISCELLANEOUS 1 Check that the installation conforms to P&ID, installation details, and specification 2 Check that tag is correct

and properly attached 3 Check that access conforms to specification with platforming where necessary 4 Check that device support arrangements are adequate and that equipment is protected against vibration 5 Ensure equipment is correctly preserved 6 Where applicable check insulation, heat tracing, drainage, connections 7 Produce marked up drawing in accordance with the installation 8 Produce a list of defects for punch list issue 9 Check all nuts, bolts, washers as SS 316 material 10 Check equipment grounding is connected properly 11 Check all the terminations 12 Check cable gland installation 2 MULTIPHASE FLOW METER 1 Check that the installation conforms to P&ID, installation details 2 Check that tag is correct and properly attached 3 Check that interval parts are clean and check for free rotation 4 Check that equipment installed in accordance with correct flow direction 5 Check that access conforms to specification with platforming where necessary 6 Where applicable check insulation, heat tracing, drainage, connections 7 Ensure equipment is correctly preserved 8 Produce marked up drawing in accordance with the installation 9 Produce a list of defects for punch list issue 3 ORIFICE PLATE 1 Check that piping arangement conforms to P&ID, installation details, and hook-up drawings 2 Check that access conforms to specification with platforming where necessary 3 Produce marked up drawing in accordance with the installation 4 Check that tag number is stamped/engraved on tab 5 Check bore for damage (see spec. General Instrumentation). Measure bore and check tolerance to data sheet. Check orifice plate for flatness and surface finish 6 Check that fluid direction can be identified on the tab 7 Protect and store orifice plate until ready for installation after hidrotest and just to prior to commisioning 8 Produce a list of defects for punch list issue 9 Check gaskets are in good condition and installed properly 4 RELIEF VALVE 1 Check that tag is correct and properly attached 2 Check callibration date 3 Check that transport locking device was removed after final installation 4 Check that calibration seal is not broken 5 Check that the installation conforms to P&ID, installation details, and vendor's specification 6 Check that access conforms to specification with platforming where necessary 7 Check that device support arrangements are adequate and that equipment is protected against vibration 8 Ensure equipment is correctly preserved 9 Produce marked up drawing in accordance with the installation 10 Produce a list of defects for punch list issue 11 Check gaskets are properly installed 12 Check the set points is mentioned on the ca 5 ACTUATED VALVE (ESDV, MOV) 1 Check valve package installation conforms to P&ID, installation details, and specifications 2 3 4 5 6 7 Check that tag is correct and properly attached Check that valve installed in accordance with correct flow direction Check that access conforms to specification with platforming where necessary Check that device support arrangements are adequate and that equipment is protected against vibration Ensure equipment is correctly preserved Produce marked up drawing in accordance with the installation

8 9 10 11 12

Produce a list of defects for punch list issue Check that hydraulic / PNE tubing installed properly SOV tubing, cabling, installed properly SOV cable glands are fitted properly Check grounding connection is proper

6 INSTRUMENT PANEL 1 Check installation conforms to installation details 2 Check that tag is correct and properly attached 3 Check that access conforms to specification with platforming where necessary 4 Check that device support arrangements are adequate and that equipment is protected against vibration 5 Ensure equipment is correctly preserved 6 Produce marked up drawing in accordance with the installation 7 Produce a list of defects for punch list issue 8 Check earthing of panel is done properly 9 Check cable glands are fitted properly 10 Check cable ducts inside the panel are covered properly 11 Check panel doors, gasket are fitted properly 7 COMBUSTABLE GAS DETECTOR 1 Check that the installation conforms to instrument location plan and installation details 2 Check that tag is correct and properly attached 3 Check that access conforms to specification with platforming where necessary 4 Check that device support arrangements are adequate and that equipment is protected against vibration 5 Check device is in accordance with vendor's documents 6 Check sensor is undamaged and correctly preserved 7 Produce marked up drawing in accordance with the installation 8 Produce a list of defects for punch list issue 8 FLAME DETECTOR 1 Check that the installation conforms to instrument location plan and installation details 2 Check that tag is correct and properly attached 3 Check that access conforms to specification with platforming where necessary 4 Check that device support arrangements are adequate and that equipment is protected against vibration 5 Check device is in accordance with vendor's documents 6 Check sensor is undamaged and correctly preserved 7 Produce marked up drawing in accordance with the installation 8 Produce a list of defects for punch list issue 9 H2S GAS DETECTOR 1 Check that the installation conforms to instrument location plan and installation details 2 Check that tag is correct and properly attached 3 Check that access conforms to specification with platforming where necessary 4 Check that device support arrangements are adequate and that equipment is protected against vibration 5 Check device is in accordance with vendor's documents 6 Check sensor is undamaged and correctly preserved 7 Produce marked up drawing in accordance with the installation 8 Produce a list of defects for punch list issue 10 SMOKE DETECTOR 1 Check that the installation conforms to instrument location plan and installation details 2 Check that tag is correct and properly attached 3 Check that access conforms to specification with platforming where necessary 4 Check that device support arrangements are adequate and that equipment is protected against vibration 5 Check device is in accordance with vendor's documents 6 Check sensor is undamaged and correctly preserved 7 Produce marked up drawing in accordance with the installation 8 Produce a list of defects for punch list issue

11 MCC BUILDING 1 Check that all installed items, equipment and terminations conform to vendor's drawings 2 Check that installation conform to vendor's, project data and drawings 3 Check that panel number conform to equipment list and is attached according to specification and data sheet 4 5 6 7 8 Check that holding down arrangements and anti-vibration mountings conform to specification Ensure equipment is correctly preserved Check that equipment is bonded in accordance with drawings and specification Produce marked up drawing in accordance with the installation Produce a list of defects for punch list issue

1 GENERATOR 1 Check equipment is de-energized and safe 2 Check name plate data is correct 3 Check preservation status 4 Check with Mechanical Department that equipment is properly installed and aligned 5 Check earthing and bonding in accordance with project specifications (Earthing value is recorded on earthing Test sheet) 6 Carry out all checks as required by manufacture 7 Produce marked up drawing in accordance with the installation 8 Produce a list of defects for punch list issue 9 Check Pressurization Equipment Installation 2 SWITCHGEAR & MOTOR CONTROL CENTRE 1 Check equipment is de-energized and safe 2 Check preservation status and requirements to energize anti condensation heaters 3 Check equipment is correctly aligned, level, rigid, and secured with correct holding down bolts 4 Check all panel mounted device are undamaged and tagged in accordance with data 5 Check name plate data is correct 6 Check bus bars and supports are clean and clear of debris, torque all bolts to specification 7 Check earthing and bonding in accordance with project specifications (Earthing value is recorded on earthing Test sheet) 8 Check gland plates and terminations are correct and suitable for external cabling. Gland are fitted properly, spare holes are plugged 9 Check all circuit breakers are mechanically operational and undamaged 10 Check all circuit breakers are starter cubicles run freely in compartements and that all mechanical interlocks and fouling plates are correct 11 Check all shutters are operational and lockable 12 Check all C.T's are properly installed and in accordance with data 13 Check all V.T's are properly installed and in accordance with data 14 Check all protection relays fit to project schedule and are tagged properly 15 Check all internal wiring is correctly loomed and clearly indentified 16 Check all fuses are installed in accordance with data 17 Check all vendors supplied special tools and safety equipment are available 18 Produce marked up drawing in accordance with the installation 19 Check all doors gaskets are installed properly 20 Check all nuts, bolts, washers are SS316 21 Produce a list of defects for punch list issue 3 CONTROL PANEL 1 Check equipment is de-energized and safe 2 Check earthing and bonding in accordance with project specifications (Earthing value is recorded on earthing Test sheet) 3 Check allignment of panel and check that units runs smoothly in and out of cubicle, and that equipment is undamaged 4 Check contractor/circuit breaker rating is in accordance with data 5 Check all protection devices are in accordance with data and undamaged 6 Check panel is correctly tagged in accordance with general arrangement drawings 7 Produce marked up drawing in accordance with the installation 8 Produce a list of defects for punch list issue 9 Check all panel and record on continuation sheet 10 Check glands are fitted properly, spare holes are plugged

4 HVAC & MCC BUILDING 1 Check equipment is de-energized and safe 2 Check earthing and bonding in accordance with project specifications (Earthing value is recorded on earthing Test sheet) 3 Check allignment of panel and check that units runs smoothly in and out of cubicle, and that equipment is undamaged 4 Check contractor/circuit breaker rating is in accordance with data 5 Check all protection devices are in accordance with data and undamaged 6 Check panel is correctly tagged in accordance with general arrangement drawings 7 Produce marked up drawing in accordance with the installation 8 Produce a list of defects for punch list issue 9 Check glands are fitted properly, spare holes are plugged 5 LV POWER CABLE AND CONTROL CABLES 1 Check cables are routed in accordance with cable layout drawings 2 Check cables for any physical damage 3 Check cable are adequately supported and correctly fixed to rack according to project specification 4 Check all benda are within the specified limits 5 Check cable is corectly loomed and segregated in accordance with specification 6 Check cable and core marking are in accordance with specification 7 Check glands, shrouds and earthing are in accordance with specification 8 Check terminations are in accordance with vendor instructions and termination diagrams, and produce "AS BUILT" termination drawings 9 Check cable are as specified in project cable schedule 10 Check gland plate for single core cables is non ferrous 11 Produce a list of defects for punch list issue 12 Check all cable and record on continuation sheet 6 LV MOTOR 1 Check equipment is de-energized and safe 2 Check preservation status and requirements to energize anti condensation heaters 3 Check motor is correctly tagged 4 Check motor earthing is in accordance with project specifications 5 Motor uncoupled : Check direction of rotation is correct for driven equipment and that the saft rotates free and in both directions 6 quietly Check motor terminal boxes flange faces are clean, greased and that all bolts are present 7 Produce a list of defects for punch list issue 8 Check cable gland are installed properly 9 Check cable terminations are donr properly by using correct cable lugs 10 Check motor is bolted properly, install anti vibration pads and allignment 7 230 VAC DISTRIBUTION BOARD 1 Check equipment is de-energized and safe 2 Check preservation status and requirements to energize anti condensation heaters 3 Check earthing and bonding in accordance with project specifications 4 Check equipment is correctly mounted, tagged and positioned in accordance with project specification 5 Check all covers, doors, door gaskets, gland plates are order in that all bolts are fitted 6 Check all MCB's and ELCB's are rated and tagged in accordance with single line diagrams. Check the mechanical operation of all MCB's, ELCB's and that incoming breaker is easy 7 Check all internal wiring is correct and clearly identified 8 Produce marked up drawing in accordance with the installation 9 Produce a list of defects for punch list issue 10 Check that spare holes on gland plates are plugged

8 BATTERIES 1 Check batteries are correctly installed in accordance with manufacturer's instruction with sufficient clearance and accessibility 2 Check battteries are identified and cells tagged correctly 3 Check cell type and battery make-up in accordance with data 4 Check all nuts and link are fitted, tightened and greased, insulation caps are installed 5 Check all electrolyte level are correct (if applicable) 6 Check special tools and safety equipment are available 7 Check room is suitably ventilated 8 Produce marked up drawing in accordance with the installation 9 Produce a list of defects for punch list issue 9 LIGHTING SYSTEM INCLUDING LIGHTING PANEL 1 Check equipment is de-energized and safe 2 Check on continiation sheet the characteristics of circuit and check the conformity against design 3 Check that all fittings are correctly mounted, accessible and that they do not clash with pipe runs and another equipment 4 Check all fittings and J.B's are undamaged and are installedin accordance with layout drawings and one line diagrams 5 Check earthing and bonding in accordance with project specifications 6 Check all circuit idents are complete for fittings, cable distribution board 7 Produce marked up drawing in accordance with the installation 8 Produce a list of defects for punch list issue 9 Check cable glands are installed properly, spare holes plugged 10 Check all nuts, bolts, washers are SS316 11 Check batteries & their connection for emergency light 10 SOCKETS OUTLETS 1 Check equipment is de-energized and safe 2 Check on continiation sheet the characteristics of circuit and the name plate data and check conformity agaist single line diagram and project data 3 Check all socket outlets are undamaged, correctly mounted, accesible and conform to project specifications 4 Check all fittings and J.B's are undamaged and are installedin accordance with layout drawings and one line diagrams 5 Check earthing and bonding in accordance with project specifications 6 Check all circuit idents are complete for fittings, cable distribution board 7 Produce marked up drawing in accordance with the installation 8 Check all earthing connections are done properly 9 Produce a list of defects for punch list issue 11 NEUTRAL EARTH RESISTOR 1 Check equipment is installed in accordance with layout drawing and undamaged 2 Check earthing and bonding in accordance with project specifications 3 Check equipment is correctly tagged in accordance with layout drawings 4 Check name plate data 5 Produce marked-up termination drawing in accordance with installation 6 Produce a list of defects for punch list issue 12 NAVIGATION AIDS 1 Check all equipment is correctly installed in accordance with project drawings 2 Check earthing and bonding in accordance with project specifications

3 Check all cable check list and test sheet have been completed 4 Produce marked-up termination drawing in accordance with installation 5 Produce a list of defects for punch list issue 6 Check all nuts, bolts, washers are SS316 7 Check battery connections 8 Check cable glands, all spare holes are plugged properly 13 EARTHING SYSTEM 1 Check all earth bars are installed and tabelled accordance with project drawings 2 Check all earth cables are correctly installed and tagged 3 Check all connection are tight, clean, and coated with an approved anti-corrosive grease 4 Verify earthing networks segragation actually conforms to specification 5 Produce marked up drawing in accordance with the installation 6 Produce a list of defects for punch list issue 7 Check the earthing cable size is correct 8 Check earthing boss is correctly installed 9 Note down the earthing value 14 MCT'S 1 Check cable racking is undamaged and installed correctly in accordance with layout drawings without clashes with pipe runs or other equipment 2 Check all cable rackings are adequately supported in accordance with specifications 3 Check that cables segregation is correct according to project standards and specifications 4 Check that MCT's conforms to project standards and specification 5 Check the capacity of cable racking match the quantity and sizes of cables 6 Check insulation pads are adapted to stainless steel racking 7 Check that equipment is earthed and bonded are in accordance with drawings and specifications 8 Produce marked up drawing in accordance with the installation 9 Produce a list of defects for punch list issue 10 Check all the spare holes on MCT's are plugged properly 11 Check all the cables are laid properly through MCT's and there is no cable crossing 15 JUNCTION BOX 1 Check equipment is de-energized and safe 2 Check enclosure is correctly mounted and easily accessible 3 Check all flange faces are clean and greased with approved lubicants and that all bolts are fitted and correctly tight (Exd only) 4 Check all gaskets and bolts are fitted in covers and gland plates where applicable (Exe) 5 Check enclosure is correctly tagged add per drawing 6 Check name plate data/certification is in accordance with project data 7 Check that terminals are approvesd and that the correct numbers are fitted (refer to manufacturer's certificates) 8 Check enclosure is correctly earthed in accordance with project data 9 Check segregation barriers are fitted where necessary 10 Check all unused entries are plugged with approved blanks 11 Check all nuts, bolts, washers are SS316 12 Produce marked up drawing in accordance with the installation 13 Produce a list of defects for punch list issue 14 Complete continuation sheet for all junction/marshalling boxes checked. 16 LOCAL CONTROL STATION 1 Check Control Station is correctly installed in accordance with layout drawings

2 Check that control station is undamaged and that all components are in good condition 3 Check earthing and bonding in accordance with project specifications 4 Check internal wiring is correctly loomed and clearly identified 5 Carry out checks in accordance with manufacturer's check list 6 Produce marked up drawing in accordance with the installation 7 Produce a list of defects for punch list issue 8 Check all the cable grlands are installed properly, spare holes are plugged

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